Triumph Speed Triple Handbook
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Triumph Speed Triple Handbook

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FOREWORD

This handbook contains information on the Triumph Speed Triple motorcycle. Always store this
owner's handbook with the motorcycle and refer to it for information whenever necessary.
ceyd
Warnings, Cautions and
Notes
Throughout
this
owner's
particularly
important
information
presented in the following form:
Warning
This warning symbol identifies special
instructions or procedures, which, if not
correctly followed, could result in personal
injury, or loss of life.
handbook
This caution symbol identifies special
is
instructions or procedures, which, if not
strictly observed, could result in damage to,
or destruction of, equipment.
Note:
•
This note symbol indicates points
of particular interest for more
efficient and convenient operation.
Foreword
Caution
1

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Summary of Contents for Triumph Speed Triple

  • Page 1: Foreword

    Foreword FOREWORD This handbook contains information on the Triumph Speed Triple motorcycle. Always store this owner's handbook with the motorcycle and refer to it for information whenever necessary. ceyd Warnings, Cautions and Notes Caution Throughout this owner's handbook This caution symbol identifies special...
  • Page 2 Maintenance To ensure a long, safe and trouble free life for your motorcycle, maintenance should only be carried out by an authorised Triumph dealer. Only an authorised Triumph dealer will have the necessary knowledge, equipment and skills to maintain your Triumph motorcycle correctly.
  • Page 3 Triumph's proven engineering, the time of printing. Triumph reserves the exhaustive testing, and continuous striving for right to make changes at any time without superior reliability, safety and performance. prior notice, or obligation.

  • Page 4: Table Of Contents

    Foreword Table of Contents This handbook contains a number of different sections. The table of contents below will help you find the beginning of each section where, in the case of the major sections, a further table of contents will help you find the specific subject required. Foreword .

  • Page 5: The Motorcycle

    Foreword - Safety First FOREWORD - SAFETY FIRST The Motorcycle Fuel and Exhaust Fumes Warning Warning This motorcycle is designed for on-road PETROL IS HIGHLY FLAMMABLE: use only. It is not suitable for off-road use. Always turn off the engine when refuelling. Off-road operation could lead to loss of Do not refuel or open the fuel filler cap control of the motorcycle resulting in an...
  • Page 6 Foreword - Safety First Riding Warning Warning This Triumph motorcycle should operated within the legal speed limits for Never ride the motorcycle when fatigued the particular road travelled. Operating a or under the influence of alcohol or other motorcycle high speeds drugs.
  • Page 7 Foreword - Safety First Helmet and Clothing Handlebars and Footrests Warning Warning When riding the motorcycle, both rider The rider must maintain control of the and passenger must always wear a vehicle keeping hands motorcycle helmet, eye protection, gloves, handlebars at all times. trousers (close fitting around the knee and The handling and stability of a motorcycle ankle) and a brightly coloured jacket.
  • Page 8 By removing the key, the risk conversions for any Triumph motorcycle of use of the motorcycle by unauthorised are those which carry official Triumph or untrained persons is reduced. approval and are fitted to the motorcycle by an authorised dealer.
  • Page 9 Foreword - Safety First Maintenance/Equipment Warning Warning Ensure all equipment that is required by law is installed and functioning correctly. Consult your authorised Triumph dealer removal alteration whenever there is doubt as to the correct motorcycle's lights, silencers, emission or safe...

  • Page 10: Warning Labels

    Warning Labels WARNING LABELS The labels detailed on this and the following pages draw your attention to important safety information in this handbook. Before riding, ensure that all riders have understood and complied with all the information to which these labels relate. Warning Label Locations Running-In (page 37)
  • Page 11 Warning Labels WARNING LABELS Warning Label Locations (continued) Helmet Daily Safety Unleaded Fuel (page 7) Checks (page 38) (page 32) ceyh Coolant Engine Oil (page 62) (page 59)

  • Page 12: Parts Identification

    Parts Identification PARTS IDENTIFICATION 10 11 ceyi 1. Headlight 8. Front brake disc 2. Radiator/Coolant pressure cap 9. Front brake caliper 3. Fuel filler cap 10.Front indicator 4. Fuel tank 11. Oil cooler 5. Seat lock 12.Side stand 6. Silencer 13.Gear change pedal 7.
  • Page 13 Parts Identification PARTS IDENTIFICATION ceyj 15.Silencer 21. Rear brake disc 16.Tool kit 22.Rear brake caliper 17. Battery 23.Rear suspension unit 18.Coolant expansion tank 24.Rear brake pedal 19.Rear brake fluid reservoir 25.Oil filler cap/Dipstick 20.Front fork 26.Clutch cable...
  • Page 14 Parts Identification Parts Identification (continued) ccmf 1. Clutch lever 8. Front brake fluid reservoir 2. Passing button 9. Engine stop switch 3. Headlight dip switch 10.Front brake lever 4. Warning lights 11. Horn button 5. Trip computer display 12.Direction indicator switch 6.

  • Page 15: Serial Numbers

    Serial Numbers SERIAL NUMBERS Vehicle Identification Engine Serial Number Number (VIN) ccmy cebx 1. Engine serial number The engine serial number is stamped on the 1. VIN number engine crankcase, immediately above the The vehicle identification number is stamped clutch cover. into the steering head area of the frame.
  • Page 16 Serial Numbers This page intentionally left blank...

  • Page 17: General Information

    General Information GENERAL INFORMATION Table of Contents Instrument Panel Layout............19 Speedometer and Odometer.
  • Page 18 General Information Horn Button............. 32 Pass Button .

  • Page 19: Instrument Panel Layout

    General Information Instrument Panel Layout 1. High beam indicator light 9. Gear change lights 2. Neutral indicator light 10.Turn indicator light 3. Clock/Trip computer display 11. Low fuel level indicator light 4. Low oil pressure warning light 12.Coolant temperature display 5.

  • Page 20: Speedometer And Odometer

    General Information Speedometer and Odometer Odometer/Trip Meter The digital speedometer indicates the road speed of the motorcycle. The read-out displays the motorcycle road speed in increments of one kilometre (or mile) per hour. In the speedometer face is the electronic odometer and two trip meters.

  • Page 21: Clock/Trip Computer

    General Information Use the 'trip' button to switch between the Clock/Trip Computer odometer and trip meter display modes. Press the 'trip' button repeatedly until the desired display is visible. The display will scroll through in the order: • Odometer • Trip Meter 1 •...

  • Page 22: Trip Computer Operation

    General Information Journey Time Clock Adjustment The total time elapsed, since the last reset. Warning Average Speed The average speed is calculated from when Do not attempt to adjust the clock with the the trip computer was last reset. After a reset motorcycle in motion as this may lead to the display will show dashes until 1 mile/km loss of motorcycle control and an accident.

  • Page 23: Trip Computer Reset

    General Information begin to flash. The minutes display is Coolant Temperature Gauge adjusted in the same way as for the hours. Once both hours and minutes are correctly set, press the 'set' button to confirm the setting. The display will cease to flash. Trip Computer Reset ccna 1.

  • Page 24: Gear Change Lights

    General Information Gear Change Lights Caution Do not continue to run the engine if either of the high temperature warnings are displayed as severe engine damage may result. ccna 1. Display screen 2. Tachometer 3. Gear change lights 4. Trip button 5.

  • Page 25: Setting Gear Change Light Limits

    General Information The lights will illuminate in sequence Setting Gear Change Light Limits 1,250 rpm before the set change-up speed in To reset the gear change light settings, turn the following order: on the ignition only. Press 'trip' 'scroll' buttons simultaneously seconds.

  • Page 26: Warning Lights

    General Information Warning Lights Low Oil Pressure Warning Light With the engine running, if the Direction Indicators engine oil pressure becomes dangerously low, the low oil When the indicator switch is pressure warning light in the tachometer will pushed to the left or right, the illuminate.

  • Page 27: High Coolant Temperature Warning Light

    Contact an authorised illuminates. Do not restart the engine until Triumph dealer as soon as possible to have the fault has been rectified. the fault checked and rectified. Severe engine damage will result from running the engine when the high coolant Note: temperature warning light is illuminated.

  • Page 28: Ignition Key

    This is for the accessory alarm position. system. TO LOCK: Turn the key to the OFF position, Your authorised Triumph dealer can supply a push and fully release the key, then rotate it replacement key cut from details of the key to the LOCK position.

  • Page 29: Brake And Clutch Lever Adjusters

    An adjuster is fitted to both the front brake control and an accident. and clutch levers on the Speed Triple. The adjusters allow the distance from the handlebar to the levers to be changed to one of four positions, to suit the span of the operator's hands.

  • Page 30: Right Handlebar Switches

    General Information Right Handlebar Switches Warning Do not attempt to adjust the levers with the motorcycle in motion as this may lead to loss of motorcycle control and an accident. After adjusting the levers, operate the motorcycle in an area free from traffic to gain familiarity with the new lever setting.

  • Page 31: Starter Button

    General Information Left Handlebar Switches Caution Do not leave the ignition switch in the ON position unless the engine is running as this may cause damage to electrical components and will discharge the battery. Starter Button The starter button operates the electric starter.

  • Page 32: Direction Indicator Switch

    Horn Button When the horn button is pushed, with the Your Triumph engine is designed to use ignition switch turned to the ON position, the unleaded fuel and will give optimum horn will sound.

  • Page 33: Fuel Tank Cap

    General Information Fuel Tank Cap Warning To help reduce hazards associated with refuelling, always observe the following fuel safety instructions: Petrol (fuel) is highly flammable and can be explosive under certain conditions. When refuelling, turn the ignition switch to the OFF position.

  • Page 34: Filling The Fuel Tank

    General Information Filling the Fuel Tank Warning Avoid filling the tank in rainy or dusty conditions where airborne material can Overfilling the tank can lead to fuel contaminate the fuel. spillage. If fuel is spilled, thoroughly clean up the Caution spillage immediately and dispose of the materials used safely.

  • Page 35: Stand

    General Information Stand Whenever the side stand is used before riding, always ensure that the stand is fully up after first sitting on the motorcycle. Side Stand For instructions on safe parking, refer to the 'How to Ride the Motorcycle' section. Tool Kit and Handbook The tool kit is located in a dedicated box beneath the seat.

  • Page 36: Seat Lock

    General Information Seat Lock Seat Care To prevent damage to the seat or seat cover, care must be taken not to drop or lean the seat against any surface which may damage the seat or seat cover. Caution To prevent damage to the seat or seat cover, care must be taken not to drop the seat.

  • Page 37: Running-In

    General Information Running-In Both during and after running-in has been completed: • Do not over-rev the engine when cold. • Do not let the engine labour. Always downshift before the engine begins to 'struggle'. Running-in is the name given to the process •...

  • Page 38: Safe Operation

    1.5 mm of friction material remaining on all Adjustment section or see your authorised the pads (see page 72). Triumph dealer for the action required to Brake Fluid Levels: No brake fluid leakage. return the motorcycle to a safe operating Brake fluid levels must be between the MAX condition.

  • Page 39: How To Ride The Motorcycle

    How to Ride the Motorcycle HOW TO RIDE THE MOTORCYCLE Table of Contents To Stop the Engine ............40 To Start the Engine .

  • Page 40: To Stop The Engine

    How to Ride the Motorcycle To Stop the Engine To Start the Engine 1. Engine stop switch 2. Starter button Check that the engine stop switch is in the 3. Neutral indicator light RUN position. 4. ON position Ensure the transmission is in neutral. 5.

  • Page 41: Moving Off

    How to Ride the Motorcycle Leaving the throttle fully closed, push the operating when the transmission is starter button until the engine starts. not in neutral with the side stand down. • If the side stand is extended whilst Warning the engine is running, and the transmission is not in neutral then Never start the engine or run the engine in...

  • Page 42: Changing Gears

    How to Ride the Motorcycle Changing Gears Note: • The gear change mechanism is the 'positive stop' type. This means that, for each movement of the gear change pedal, you can only select each gear, one after the other, in ascending or descending order.

  • Page 43: Braking

    Close the throttle completely, leaving the emergency braking in a traffic-free area. clutch engaged to allow the engine to help Triumph strongly recommends that all slow down the motorcycle. riders take a course of instruction, which Change down one gear at a time such that includes advice on safe brake operation.
  • Page 44 How to Ride the Motorcycle Warning Warning For your safety, always exercise extreme When descending a long, steep gradient, caution when braking, accelerating or use engine braking by down changing and turning as any incautious action can cause use the brakes intermittently. Continuous loss control accident.

  • Page 45: Parking

    How to Ride the Motorcycle Parking Do not leave the switch in the P position for long periods of time as this will discharge the battery. Warning Do not park on a soft or on a steeply inclined surface. Parking under these conditions may cause the motorcycle to fall over causing damage to property and personal injury.

  • Page 46: Considerations For High-Speed Operation

    A problem, which may not be noticed at normal Warning operating speeds, greatly Only operate this Triumph motorcycle at exaggerated at high speeds. high speed in closed-course on-road competition or on closed-course racetracks. General High-speed operation should only then be...

  • Page 47: Brakes

    How to Ride the Motorcycle Brakes Engine Oil Check that the front and rear brakes are Make certain that the engine oil level is functioning properly. correct. Ensure that the correct grade and type of oil is used when topping up. Tyres Coolant High-speed operation is hard on tyres, and...
  • Page 48 How to Ride the Motorcycle This page intentionally left blank...

  • Page 49: Accessories, Loading And Passengers

    Accessories and Loading ACCESSORIES AND LOADING The addition of accessories and carriage of additional weight can affect the motorcycle's Warning handling characteristics causing changes in stability and necessitating a reduction in Do not install accessories or carry luggage speed. The following information has been that impairs the control of the motorcycle.
  • Page 50 The rider should instruct the passenger as follows: Warning • It is important that the passenger Only operate this Triumph motorcycle at sits still while the motorcycle is in high speed in closed-course on-road motion and does not interfere competition or on closed-course racetracks.
  • Page 51 Accessories and Loading Warning Warning The handling and braking capabilities of a Do not carry a passenger unless he or she motorcycle will be affected by the presence is tall enough to reach the footrests of a passenger. The rider must make provided.
  • Page 52 Accessories and Loading This page intentionally left blank...

  • Page 53: Maintenance And Adjustment

    Maintenance and Adjustment MAINTENANCE AND ADJUSTMENT Table of Contents Scheduled Maintenance............56 Engine Oil .
  • Page 54 Maintenance and Adjustment Wheel Bearings Inspection ..........75 Front Suspension .
  • Page 55 Maintenance and Adjustment Cleaning ..............92 Preparation for Washing .

  • Page 56: Maintenance And Adjustment

    Triumph dealer maintenance chart. Only an authorised carry out the scheduled maintenance of Triumph dealer will have this knowledge this motorcycle.
  • Page 57 Maintenance and Adjustment Operation Description Odometer Reading in Miles (Kms) or Time Period, whichever comes first First A Service B Service C Service D Service A Service Service Every 6,000 12,000 18,000 24,000 30,000 (800) (10,000) (20,000) (30,000) (40,000) (50,000) 1 month 1 year 2 years...
  • Page 58 Maintenance and Adjustment Operation Description Odometer Reading in Miles (Kms) or Time Period, whichever comes first First A Service B Service C Service D Service A Service Service Every 6,000 12,000 18,000 24,000 30,000 (800) (10,000) (20,000) (30,000) (40,000) (50,000) 1 month 1 year 2 years...

  • Page 59: Engine Oil

    Maintenance and Adjustment Engine Oil Warning Motorcycle operation with insufficient, deteriorated, or contaminated engine oil will cause accelerated engine wear and In order for the engine, transmission, and may result in engine or transmission clutch to function correctly, maintain the seizure.

  • Page 60: Oil Level Inspection

    Maintenance and Adjustment Oil Level Inspection ccpu 1. Filler 2. Filler plug/dipstick Caution 3. Upper marking 4. Lower marking Running the engine with insufficient oil will cause engine damage. If the low oil Note: pressure indicator remains on, stop the •...

  • Page 61: Oil And Oil Filter Change

    Contact with hot oil may cause the skin to be scalded or burned. Unscrew and remove the oil filter using Triumph service tool T3880313. Dispose of the old filter in an environmentally friendly way. Apply a thin smear of clean engine oil to the ccog sealing ring of the new oil filter.

  • Page 62: Disposal Of Used Engine Oil And Oil Filters

    Oil Specification and Grade rust and scale in the water jacket and radiator. Triumph high performance fuel injected This will block the coolant passages, and engines are designed to use 10W/40 or considerably reduce the efficiency of the 15W/50 semi or fully synthetic motorcycle cooling system.

  • Page 63: Coolant Level Inspection

    Maintenance and Adjustment Coolant Level Inspection Warning Always use the coolant in accordance with the instructions of the manufacturer. Coolant mixture that contains anti-freeze and corrosion inhibitors contains toxic chemicals that are harmful to the human body. Never swallow anti-freeze or any of the motorcycle coolant.

  • Page 64: Coolant Level Adjustment

    Interference with distilled water and new coolant as the radiator airflow can cause overheating, soon as possible. potentially resulting in engine damage. Coolant Change Have the coolant changed by an authorised Triumph dealer in accordance with scheduled maintenance requirements.

  • Page 65: Throttle Control

    Warning Always be alert for changes in the 'feel' of the throttle and have the throttle system checked by an authorised Triumph dealer if any changes are detected. Changes can be due to wear in the mechanism, which could lead to a sticking throttle.
  • Page 66 2 - 3 mm of play using the adjuster near Ride carefully to your nearest authorised the twist grip end of the cable. Tighten the Triumph dealer and have him check the locknut. throttle system thoroughly before riding With the throttle fully closed, ensure that again.

  • Page 67: Clutch

    Maintenance and Adjustment Clutch Adjustment Loosen the knurled locknut at the lever end of the clutch cable and turn the adjuster sleeve until the correct amount of clutch lever free play is achieved. Tighten the knurled locknut against the clutch lever assembly. If correct adjustment cannot be made using the lever adjuster, use the cable adjuster at the lower end of the cable.

  • Page 68: Drive Chain

    Therefore, always replace worn or damaged Caution chains using genuine Triumph parts supplied by an authorised Triumph dealer. Do not use a pressure wash to clean the chain as this may cause damage to the Warning chain components.

  • Page 69: Chain Free-Movement Inspection

    Maintenance and Adjustment Chain Free-Movement Inspection Chain Free-Movement Adjustment The vertical movement of the drive chain must be in the range 40 - 50 mm. 1. Maximum movement position 1. Adjuster clamp bolt Warning 2. C-spanner Before starting work, ensure 3.

  • Page 70: Chain And Sprocket Wear Inspection

    2. Weight to jump off the sprockets. Remove the chain guards. Use a genuine Triumph supplied chain as specified in the Triumph parts catalogue. Stretch the chain taut by hanging a 10 - 20 kg weight on the chain.

  • Page 71: Brakes

    Maintenance and Adjustment Brakes Caution Brake Wear Inspection If the sprockets are found to be worn, always replace the sprockets and drive chain together. Replacing worn sprockets without also replacing the chain will lead to premature wear of the new sprockets. ceyl 1.

  • Page 72: Brake Pad Wear Compensation

    It is dangerous to operate the motorcycle under such conditions and your authorised Any absorbed moisture will greatly reduce Triumph dealer must rectify the fault the boiling point of the brake fluid causing before riding. a reduction in braking efficiency.

  • Page 73: Brake Fluid Level Inspection And Adjustment

    Warning If there has been an appreciable drop in the level of the fluid in either fluid reservoir, consult your authorised Triumph dealer for advice before riding. Riding with depleted brake fluid levels, or with a brake fluid leak is dangerous and will cause...

  • Page 74: Brake Light Switches

    Triumph dealer ensure that the motorcycle is stabilised and investigate and rectify the fault. secured on a suitable support. Do not exert extreme force against each wheel or...

  • Page 75: Inspecting The Steering (Headstock) Bearings For Free Play

    If the wheel bearings in the front or rear wheel allow play in the wheel hub, are noisy, or if the wheel does not turn smoothly, have your authorised Triumph dealer inspect the wheel bearings. The wheel bearings must be inspected at the...

  • Page 76: Front Suspension

    If any damage or leakage is found, consult an Riding the motorcycle with defective or authorised Triumph dealer. damaged suspension is dangerous and To check that the forks operate smoothly: may lead to loss of control and an accident.

  • Page 77: Suspension Setting Chart

    Maintenance and Adjustment Suspension Setting Chart LOADING FRONT REAR Spring Pre- Rebound Compression Rebound Compression Load* Damping* Damping* Damping* Damping* Solo Riding Standard 3.00 2.00 2.00 2.00 2.00 Softer 3.00 2.50 2.50 2.50 2.50 Firmer 3.00 1.50 1.50 1.50 1.50 Rider and Passenger 3.00 2.00...

  • Page 78: Front Suspension Settings

    Maintenance and Adjustment Front Suspension Settings Rebound Damping Adjustment The rebound damping adjuster is located at the top of the left hand fork only. To change the rebound damping force, rotate the slotted adjuster clockwise to increase, or anti-clockwise to decrease. Always count the turns out from the screwed fully in position.

  • Page 79: Rebound Damping Adjustment

    Maintenance and Adjustment Rebound Damping Adjustment Compression Damping Adjustment cexy cexj 1. Rebound damping adjuster 1. Compression damping adjuster The rebound damping adjuster is located at compression damping adjuster the bottom of the rear suspension unit on the situated on the rear suspension unit reservoir. left hand side of the motorcycle.

  • Page 80: Tyres

    Maintenance and Adjustment Tyres Tyre Inflation Pressures Correct inflation pressure will provide maximum stability, rider comfort and tyre life. Always check tyre pressures before riding when the tyres are cold. Check tyre pressures daily and adjust if necessary. See the Specification section for details of the correct inflation pressures.

  • Page 81: Tyre Wear

    As the tyre tread wears down, the tyre Warning becomes more susceptible to punctures and Only operate this Triumph motorcycle at failure. It is therefore not recommended to high speed in closed-course on-road use tyres until they are worn to their competition or on closed-course racetracks.

  • Page 82: Tyre Replacement

    Triumph dealer to inspect the tyre both each model. It is essential that approved tyres, internally and externally. Remember, tyre...

  • Page 83: Battery

    When wheel balancing is required, such as battery whether or not it is fitted in the after tyre replacement, see your authorised motorcycle. Triumph dealer. Do not attach jump leads to the battery, Only use self-adhesive weights. Clip-on touch the battery cables together or...

  • Page 84: Battery Removal

    Maintenance and Adjustment Battery Removal Battery Disposal Should the battery ever require replacement, the original battery must be handed to a recycling agent who will ensure that the dangerous substances from which the battery manufactured pollute environment. Battery Maintenance Clean the battery using a clean, dry cloth. Be sure that the cable connections are clean.

  • Page 85: Battery Discharge

    However, if the motorcycle is Triumph dealer. unused, the battery will gradually discharge due to a normal process called self discharge; the clock, engine control module (ECM)

  • Page 86: Battery Installation

    Should the battery Voltage fall below 12.7 Volts, the battery should be charged using a Triumph approved battery charger. Always follow the instructions supplied with the battery charger. For extended periods of storage (beyond two...

  • Page 87: Fuse Identification

    Maintenance and Adjustment Fuse Identification Circuit Protected Position Rating The fuses can be identified by a number (Amps) moulded into the fusebox housing, adjacent Instruments, fuel pump to each fuse, as shown below. These numbers relay, EMS relay, starter correspond to the numbers given in the table relay below.

  • Page 88: Headlights

    Maintenance and Adjustment Headlights Headlight Adjustment - Vertical Headlights Warning Adjust road speed to suit the visibility and weather conditions in which the motorcycle is being operated. Ensure that the beams are adjusted to illuminate the road surface sufficiently far ahead without dazzling oncoming traffic.

  • Page 89: Headlight Bulb Replacement

    Maintenance and Adjustment Headlight Adjustment - Horizontal Headlight Bulb Replacement cbnp ccqr 1. Horizontal beam adjusters 1. Headlight bulb 2. Bulb clip The horizontal beams of both headlights can 3. Position lamp bulb be adjusted individually. The same procedure is used to adjust either headlight. Switch the headlight dipped beam on.

  • Page 90: Rear Light

    Maintenance and Adjustment Disconnect the multi-pin electrical connector Rear Light from the bulb to be replaced and remove the rubber cover. Rear Light Replacement Detach the wire retainer from its clip (do not The rear light unit is a sealed, maintenance remove the screw) then remove the bulb free LED unit.

  • Page 91: Licence Plate Light

    Maintenance and Adjustment Licence Plate Light Caution Bulb Replacement To avoid cable damage, do not pull the Remove the seat. bulb holder using the cables. Pull only on Disconnect the battery, negative (black) lead the bulb holder. first. Carefully remove the bulb holder from the Caution back of the licence plate light unit and remove the bulb.

  • Page 92: Cleaning

    Maintenance and Adjustment Cleaning polished surfaces, if the same sponge or cleaning cloths are used. Frequent, regular cleaning is an essential part of the maintenance of your motorcycle. If Where to be Careful regularly cleaned, the appearance will be Avoid spraying water with any great force preserved for many years.

  • Page 93: After Washing

    Maintenance and Adjustment After Washing Cleaning of the Exhaust System Remove the plastic bags and tape, and clear All parts of the exhaust system of your the air intakes. motorcycle must be cleaned regularly to avoid a deterioration of its appearance. These Lubricate the pivots, bolts and nuts.

  • Page 94: Protecting

    Maintenance and Adjustment Protecting It is recommended that regular protection be applied to the system as this will both protect When the exhaust system is dry, rub and enhance the system's appearance. 'Motorex 645 Clean and Protect' into the surface. Caution The use of products containing silicone will cause discolouration of the chrome and...

  • Page 95: Storage

    Storage STORAGE Preparation for Storage unpainted metal surfaces to prevent rusting. Prevent oil from getting on rubber parts, Clean and dry the entire vehicle thoroughly. brake discs or in the brake calipers. Fill the fuel tank with the correct grade of Lubricate and if necessary adjust the drive unleaded fuel and add a fuel stabiliser (if chain (see page 68).
  • Page 96 Storage Preparation after Storage Replace the spark plugs, tightening to 12 Nm, and start the engine. Install the battery (if removed) (see page 83). Check and if necessary correct the tyre If the motorcycle has been stored for more pressures (see page 80). than four months, change the engine oil (see Clean the entire vehicle thoroughly.

  • Page 97: Specifications

    Specifications SPECIFICATIONS Dimensions Overall Length ......2,056 mm (80.9 in) Overall Width ......777 mm (30.6 in) Overall Height.
  • Page 98 Specifications Lubrication Lubrication......Forced Lubrication (wetsump) Engine Oil Capacities Dry Fill ....... 3.5 lts Oil/Filter Change .
  • Page 99 Specifications Ignition Ignition System ......Digital Inductive Electronic Rev Limiter (r/min) ... . . 9,500 (r/min) Spark Plug .
  • Page 100 Specifications Tyres Tyre Pressures (Cold): Front ....... . 2.35 bar (34 lb/in Rear .
  • Page 101 Specifications Electrical Equipment Battery ....... 12 Volt, 10 Ah Alternator......12 Volt, 35 Amp Headlight .
  • Page 102 Specifications This page intentionally left blank...
  • Page 103 Index INDEX Accessories ......49 Dimensions ......97 Direction Indicator Lights .
  • Page 104 Index Gear Change Lights ....24 Safety ......5 Gears Daily Checks.
  • Page 105 Index Vehicle Identification Number ..15 Warning Lights ..... 26 Warnings Warning Label Locations .
  • Page 106 Index This page intentionally left blank...

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