OPERATING INSTRUCTIONS Model 3010MA Paramagnetic Oxygen Purity Analyzer P/N M3010MA 05/07/01 ECO# 01-0055 DANGER Toxic gases and or flammable liquids may be present in this monitoring system. Personal protective equipment may be required when servicing this instrument. Hazardous voltages exist on certain components internally which may persist for a time even after the power is turned off and disconnected.
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Any safeguards required such as locks, labels, or redundancy, must be provided by the user or specifically requested of Teledyne at the time the order is placed.
THE ANALYZER SHOULD ONLY BE USED FOR THE PURPOSE AND IN THE MANNER DESCRIBED IN THIS MANUAL. IF YOU USE THE ANALYZER IN A MANNER OTHER THAN THAT FOR WHICH IT WAS INTENDED, UNPREDICTABLE BEHAVIOR COULD RESULT Teledyne Analytical Instruments...
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Manuals do get lost. Additional manuals can be obtained from Teledyne at the address given in the Appendix. Some of our manuals are available in electronic form via the internet. Please visit our website at: www.teledyne-ai.com.
3.3.2 Electrical Connections—Control Unit 3.3.2.1 Primary Input Power 3.3.2.2 Fuse Installation 3.3.2.3 50-Pin D-Equipment Interface Connector 3.3.2.4 RS-232 Port 3.4 Installing the Analysis Unit 3.5 Rear Panel Connections—Analysis Unit 3.5.1 Gas Connections—Analysis Unit 3.6 Testing the System Operation ..................41 Teledyne Analytical Instruments...
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Part 1 Control Unit Model 3010MA 4.1 Introduction 4.2 Using the Data Entry and Function Buttons 4.3 The System Function 4.3.1 Setting the Display 4.3.2 Setting up an Auto-Cal 4.3.3 Password Protection 4.3.3.1 Entering the Password 4.3.3.2 Installing or Changing the Password 4.3.4 Logout...
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6.2.2 Cross Interference 6.3 Oven and Temperature Controller 6.4 Sample System 6.5 Leak Checking the Analysis Unit 6.6 Initial Sensor Calibration Appendix..................81 A-1 Model 3010MA Specifications A-2 Recommended 2-Year Spare Parts List A-3 Drawing List Index..................... 85 Teledyne Analytical Instruments...
Part 1 Control Unit Model 3010MA Tables Table 3-1: Analog Output Connections ......... 30 Table 3-2: Alarm Relay Contact Pins ..........31 Table 3-3: Remote Calibration Connections ......... 32 Table 3-4: Range ID Relay Connections........33 Table 3-5: 50-Pin Equipment Interface Connector ......35 Table 3-6: Commands via RS-232 Input ........
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Figure 3-2: Front Panel of the Model 3010MA ......27 Figure 3-3: Required Front Door Clearance........27 Figure 3-4: Rear Panel of the Model 3010MA Control Unit ... 28 Figure 3-5: Equipment Interface Connector Pin Arrangement ..30 Figure 3-6: Remote Valve Connections ........34 Figure 3-7: FET Series Resistance ..........
The Analysis Unit is a separate insulated and temperature controlled enclosure which contains the oven, sensor, sample system and flowmeter. Part I of this manual covers the Model 3010MA flush-panel and/or rack-mount Control Unit. The Analysis Unit is covered in Part II of this manual.
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RS-232 serial digital port for use with a computer or other digital communications device. • Analog outputs for Concentration and Analysis Range: 0–1 V dc standard. Isolated 4–20 mA dc standard. • Compact and versatile design—flush-panel, or rack-mountable Teledyne Analytical Instruments...
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Part 1 Control Unit Model 3010MA Teledyne Analytical Instruments...
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Paramagnetic O2 Purity Analyzer Introduction OPERATING INSTRUCTIONS Model 3010MA Paramagnetic Oxygen Purity Analyzer Part I: Control Unit Teledyne Analytical Instruments...
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Part 1 Control Unit Model 3010MA Teledyne Analytical Instruments...
Interface screen and circuit board 1.2 Front Panel (Operator Interface) The standard 3010MA is housed in a rugged metal case with all controls and displays accessible from the front panel. See Figure 1 -1. The front panel has thirteen buttons for operating the analyzer, a digital meter, and an alphanumeric display.
Alphanumeric Interface Screen: The VFD screen is an easy-to-use interface from operator to analyzer. It displays values, options, and messages that give the operator immediate feedback. Figure 1-1: Model 3010MA Control Unit Front Panel Teledyne Analytical Instruments...
1.3 Rear Panel (Equipment Interface) The rear panel of the Model 3010MA Control Unit is shown in Figure 1-2. Connections are made at this panel for power, RS-232 communication, equipment interfacing and connections to the Analysis Unit.
Calibration Contact—Special contacts to signal that the instrument is being calibrated and not monitoring sample Range ID Contacts—Separate, dedicated range relay contacts for low medium and high ranges Figure 1-2 Rear Panel of Model 3010MA Control Unit Teledyne Analytical Instruments...
Figure 2-1 is a block diagram for the Control Unit and Figure 2-2 is a block diagram for the Analysis Unit. These diagrams indicate the functionality of each unit and the interaction between them. Teledyne Analytical Instruments...
Part 1 Control Unit Model 3010MA Figure 2-1: Block Diagram for Model 3010MA Control Unit Figure 2-2: Block Diagram for Model 3010MA Analysis Unit Teledyne Analytical Instruments...
The preamplifier board is mounted on top of the motherboard as shown in the above figure. These boards are accessible after removing the rear panel. Figure 2 -4 is a block diagram of the analyzer electronics. Teledyne Analytical Instruments...
The paramagnetic sensor is sensitive to operating temperature variations. The sensor module used in the Model 3010MA includes a pre-amp and an internal temperature controller set to 55 C. The sensor module is also housed in an...
Immediately report any damage to the shipping agent. 3.2 Mounting the Analyzer The Model 3010MA is for indoor use in a general purpose area. It is NOT for use in hazardous environments of any type. The standard model is designed for flush panel mounting. There are four mounting holes—one in each corner of the rigid frame.
Allow clearance for the door to open in a 90-degree arc of radius 7.125 inches. See Figure 3-2. Figure 3-2: Front Panel of the Model 3010MA Figure 3-3: Required Front Door Clearance...
Part 1 Control Unit Model 3010MA 3.3 Rear Panel Connections—Control Unit Figure 3-4 shows the Model 3010MA rear panel. On this panel are connectors for interfacing with the Analysis Unit, RS-232 communication, power cord, line voltage switch, input/output connections via the 50-pin equipment interface connector and a gas inlet port for the pressure compensation circuit.
Use a 50-wire shielded cable for this interface. Figure 3-5 shows the pin layout of the Equipment Interface connector. The arrangement is shown as seen when the viewer faces the rear panel of the analyzer. The pin numbers for each input/output function Teledyne Analytical Instruments...
Part 1 Control Unit Model 3010MA are given where each function is described in the paragraphs below. At the end of this section is a complete pin-out description. Figure 3-5: Equipment Interface Connector Pin Arrangement Analog Outputs: There are four dc output signal pins —two pins per output.
– Remote Zero + Remote Span – Remote Span Cal Contact Cal Contact Remote Calibration Protocol: To properly time the Digital Remote Cal Inputs to the Model 3010MA Analyzer, the customer's controller must monitor the Cal Relay Contact. Teledyne Analytical Instruments...
Range 2 ID, and High range is assigned to Range 3 ID. Table 3 -4 lists the pin connections. Table 3-4: Range ID Relay Connections Function Range 1 ID Contact Range 1 ID Contact Range 2 ID Contact Teledyne Analytical Instruments...
At this printing, this port is not yet functional. It is to be used for future options to the instrument. Pins 13 (+) and 29 (–). Remote Valve Connections: The 3010MA is not equipped with remote valves for controlling sample or calibration gases however these valves can be added by the user.
(-) %Range, 4-20 mA floating (-) %Range, 0-1 V dc neg gnd Remote EXHAUST valve (hot) (+) Range ID, 0-1 V dc Remote SAMPLE valve (hot) (+) Remote Zero (+) Remote Span (-) Remote Zero System Alarm, NC Contact Teledyne Analytical Instruments...
Part 1 Control Unit Model 3010MA (-) Remote Span System Alarm, NO Contact Range 1 ID Contact Range 2 ID Contact Remote ZERO valve (return) Cal Contact Remote SPAN valve (return) Cal Contact Remote SPAN valve (hot) Range 3 ID Contact...
RS- 232, until st<enter> is sent again. The RS-232 protocol allows some flexibility in its implementation. Table 3-2 lists certain RS-232 values that are required by the 3010MA implementation. Table 3-7: Required RS-232 Options Parameter...
Part 1 Control Unit Model 3010MA The Analysis Unit is installed adjacent to the Control Unit usually on the same panel. Refer to Section 3.2 for mounting instructions. An outline drawing D73635, is included in the Drawings section in the rear of this manual which contains a panel cutout diagram.
Analysis Unit. 2. Check the integrity and accuracy of the gas connections. Make sure there are no leaks. 3. Check the integrity and accuracy of the electrical connections. Make sure there are no exposed conductors. Teledyne Analytical Instruments...
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Part 1 Control Unit Model 3010MA 4. Check that sample flow rate is between 300 and 1000 SCCM. CAUTION: FLOW RATES ABOVE 1000 SCCM CAN DAMAGE THE SENSOR! 5. Power up the system, and test it by repeating the Self- Diagnostic Test as described in Chapter 4, Section 4.3.5...
6. Set alarm setpoints, and modes of alarm operation (latching, failsafe, etc). Before you configure your 3010MA these default values are in effect: Ranges: LO = 95-100 %, MED = 96-100 %, HI = 98-100 %...
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Enter button. Figure 4-1 shows the hierarchy of functions available to the operator via the function buttons. Figure 4-1: Hierarchy of Functions Available on the Model 3010MA The six function buttons on the analyzer are: •...
Once a unique password is assigned and activated, the operator MUST enter the UNIQUE password to gain access to set-up functions which alter the instrument’s operation, such as setting the instrument span or zero setting, adjusting the alarm setpoints, or defining analysis ranges. Teledyne Analytical Instruments...
NOTE: If you require highly accurate Auto-Cal timing, use external Auto- Cal control where possible. The internal clock in the Model 3010MA is accurate to 2-3%. Accordingly, internally scheduled calibrations can vary 2-3% per day. Teledyne Analytical Instruments...
The operator just presses the Enter key to be allowed total access to the instrument’s features. NOTE: If you use password security, it is advisable to keep a copy of the password in a separate, safe location. Teledyne Analytical Instruments...
Part 1 Control Unit Model 3010MA 4.3.3.1 E NTERING THE ASSWORD To install a new password or change a previously installed password, you must key in and ENTER the old password first. If the default password is in effect, pressing the ENTER button will enter the default TETAI password for you.
Characters Available for Password Definition: ¥ " & < > When you have finished typing the new password, press Enter. A verification screen appears. The screen will prompt you to retype your password for verification. Teledyne Analytical Instruments...
Part 1 Control Unit Model 3010MA A A A A A R e t y p e P W D T o V e r i f y Wait a moment for the entry screen. You will be given clearance to proceed.
Paramagnetic O2 Purity Analyzer Operation 4.3.5 System Self-Diagnostic Test The Model 3010MA has a built-in self-diagnostic testing routine. Pre-programmed signals are sent through the power supply, output board and sensor circuit. The return signal is analyzed, and at the end of the test the status of each function is displayed on the screen, either as OK or as a number between 1 and 3.
Part 1 Control Unit Model 3010MA 4.3.6 Version Screen Move the < > arrow key to More and press Enter. With Version blinking, press Enter. The screen displays the manufacturer, model, and software version information. 4.3.7 Display Sensor Output The raw output of the sensor can be displayed from the Sensor Output screen.
Part 1 Control Unit Model 3010MA The beginning span value is shown in the upper left corner of the display. As the span reading settles, the screen displays and updates information on Slope. Spanning automatically ends when the slope is less than 1/50 of the displayed value of the oxygen concentration (in ppm) for three minutes.
Operation 4.5 The Alarms Function The Model 3010MA is equipped with 2 fully adjustable concentration alarms and a system failure alarm. Each alarm has a relay with a set of form “C" contacts rated for 3 amperes resistive load at 250 V ac.
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Part 1 Control Unit Model 3010MA 4. Are either of the alarms to be defeated? The defeat alarm mode is incorporated into the alarm circuit so that maintenance can be performed under conditions which would normally activate the alarms. The defeat function can also be used to reset a latched alarm. (See procedures, below.)
Low = 95–100 % Med = 96–100 % High = 98–100 %. The Model 3010MA is set at the factory to default to autoranging. In this mode, the microprocessor automatically responds to concentration changes by switching ranges for optimum readout sensitivity. If the current range limits are exceeded, the instrument will automatically shift to the next higher range.
Part 1 Control Unit Model 3010MA Use the arrow keys to enter the upper value of the range (all ranges end at 100 %). Repeat for each range you want to set. Press Enter to accept the values and return to Analyze mode. (See note below.) NOTE: The ranges must be increasing from low to high.
4.8 Signal Output The standard Model 3010MA Paramagnetic Oxygen Purity Analyzer is equipped with two 0–1 V dc analog output terminals accessible on the back panel (one concentration and one range ID). The standard model also includes one isolated 4–20 mA dc current outputs for the oxygen...
Part 1 Control Unit Model 3010MA The analog output signal has a voltage which depends on the oxygen concentration AND the currently activated analysis range. To relate the signal output to the actual concentration, it is necessary to know what range the instrument is currently on, especially when the analyzer is in the autoranging mode.
Control Unit. To remove or replace a fuse : 1. Place small screwdriver in notch, and pry cover off, as shown in Figure 5-1. Figure 5-1: Removing Fuse Block from Housing Teledyne Analytical Instruments...
Part 1 Control Unit Model 3010MA 2. To change between American and European fuses, remove the single retaining screw, flip Fuse Block over 180 degrees, and replace screw. 3. Replace fuse as shown in Figu re 5-2. 4. Reassemble Housing as shown in Figure 5-1.
SOURCE PRIOR TO OPENING THE INSTRUMENT FOR MAINTENANCE OR CLEANING. The 3010MA is comprised of the Control unit and the Analysis Unit. The Control Unit is separate from the Analysis Unit to improve thermal stability and isolate the sensor. Each unit is maintained separately.
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Part 1 Control Unit Model 3010MA The Control Unit Contains: 2 Power Supplies Motherboard (with microprocessor, RS-232 chip, preamplifier PCB, and pressure compensation circuitry) Front Panel Display Board 5 digit LED meter 2 line, 20 character, alphanumeric, VFD display Temperature Controller...
Do not use any harsh solvents such as paint thinner or benzene. For panel-mounted instruments, clean the front panel as prescribed in the above paragraph. DO NOT wipe the front panel while the instrument is controlling your process. Teledyne Analytical Instruments...
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Part 1 Control Unit Model 3010MA Teledyne Analytical Instruments...
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Paramagnetic O2 Purity Analyzer Analysis Unit OPERATING INSTRUCTIONS Model 3010MA Paramagnetic Oxygen Purity Analyzer Part II: Analysis Unit Teledyne Analytical Instruments...
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Part 2 Analysis Unit Model 3010MA Teledyne Analytical Instruments...
(0-1 V dc) and current (4-20 mA dc) outputs as a standard feature and linear across the entire analysis range. The Model 3010MA uses a “split architecture” design with the Control Unit physically separate from the Analysis Unit to provide additional stability for the paramagnetic sensor.
6.2 Paramagnetic Sensor The paramagnetic sensor is sensitive to pressure and temperature variations. The sensor used in the model 3010MA includes a preamp and an internal temperature controller set to 55 C. The entire sensor assembly is housed in an oven to further insulate the sensor from thermal fluctuations.
Paramagnetic O2 Purity Analyzer Analysis Unit Figure 6-1: Side view of Paramagnetic Sensor Figure 6-2: Front View of the Paramagnetic Sensor Teledyne Analytical Instruments...
Part 2 Analysis Unit Model 3010MA The Paramagnetic sensor and heating elements are contained within the Analysis Unit but the temperature controller, sensor electronics, preamplifier and compensation circuitry are located in the Control Unit and interfaced to the Analysis Unit via the rear panel cable connections.
100% of one of the gases listed. With gas mixtures the components are weighted according to their proportional volumes. The cross interference with a gas mixture can be determined in advance if the concentration of the individual background gases is known. Teledyne Analytical Instruments...
2- Butene C -0.89 Methane CH -0.20 trans 2 Butene C -0.92 Neon Ne +0.13 Carbon dioxide CO -0.27 Neopentane C -1.49 Carbon monoxide CO +0.06 Nitric acid HNO +0.43 Chlorine Cl -0.77 Nitrogen dioxide NO +28.00 Teledyne Analytical Instruments...
Part 2 Analysis Unit Model 3010MA Cyclo hexane C -1.56 Nitric oxide NO +40.00 Ethane C -0.43 n-Octane C -2.50 Ethylene C -0.26 n-Pentane C -1.45 Helium He +0.30 Propane C -0.86 n-Heptane C -2.10 Propylene C -0.55 n-Hexane C -1.70...
The raw sensor output can be accessed form the alphanumeric display by using the System key. On the inlet side, the Model 3010MA is supplied with an externally mounted flow restrictor to limit the sample flow to 300-1000 SCCM. The actual restrictor recommended depends on the users sample pressure.
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Analysis Unit. Note: There is no flow limiting device inside the analysis unit and the flow rate must not exceed 1000 SCCM. The Model 3010MA sample system is designed and fabricated to ensure that the oxygen concentration of the gas is not altered as it travels through the sample system.
If such a loop is used, make sure that the inlet flow at the analyzer is within the 300 -1000 SCCM. Figure 6-6: Piping Diagram for Model 3010MA Figure 6-7: Analysis Unit Front Panel...
Part 2 Analysis Unit Model 3010MA If remote gas selection is desired, the user must supply 3 two-way 24 V dc solenoid actuated valves, one for span, zero and sample gas. These valves are tied into the 50-Pin Equipment Interface connector as described in Section 3.3.2.3.
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Analysis Unit and The Control Unit. 2. Allow the Model 3010MA to stabilize for a minimum of 24 hours. This is required for the sensor and the oven in the Analysis Unit to equilibrate at the operating temperature.
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Part 2 Analysis Unit Model 3010MA arrow keys to blink More, then press Enter. Use the < > arrow keys again to navigate to the Cell-Output function. 5. Remove the Calibration Port cover located on the front panel of the Analysis Unit. (See Figure 6.3). Use a long thin screwdriver, locate and adjust the sensor output to 1.0 V dc by...
Paramagnetic O2 Purity Analyzer Appendix Appendix A-1 Model 3010MA Specifications Sensor: Paramagnetic Range: 3 ranges, user selectable from 95-100% O Alarms: One system-failure alarm contact to detect power failure Two adjustable concentration threshold alarms with fully programmable setpoints. Displays: 2 line by 20 character, alphanumeric, VFD...
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Appendix Model 3010MA Approvals: CE mark Area Classification: General Purpose Teledyne Analytical Instruments...
NOTE: Orders for replacement parts should include the part n umber (if available) and the model and serial number of the instrument for which the parts are intended. Orders should be sent to: TELEDYNE Analytical Instruments 16830 Chestnut Street City of Industry, CA 91749-1580 Phone (626) 934-1500, Fax (626) 961-2538 TWX (910) 584-1887 TDYANYL COID Web: www.teledyne-ai.com...
See analog output features, x data entry keys, 16, 41 analyzer functions, 42 Enter, 16 Applications, typical, x Escape, 16 arrow buttons, 41 Left & Right Arrows, 16 auto ranging, xi Up & Down Arrows, 16 Teledyne Analytical Instruments...
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Index Model 3010MA default values, 41 inputs defeat alarm mode, 54 calibration contact, 18 digital communications device. digital, 18 See RS-232 port range id contacts, 18 digital to analog converter, 21 remote span/zero, 18 display, x, 15 installation, 25 digital meter, 16 interface screen.
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Index Model 3010MA Table of Contents, v voltage amplifier, 22 Tables, list of, viii voltage output. See analog output temperature controller, 15, 19, voltage selector switch, 17, 21, 22, 68, 74 temperature controller setpoint, warning sign, iii warranty, ii threshold alarm, 31...