!. CAUTIONS BEFORE OPERATION Following items have to be checked every working day before the operation of the machine and before the start of work hours. Ascertain that the oil pan is filled with the predetermined amount of oil. Never operate the machine unless the oil pan has been filled up with oil. Ascertain that the pressure gauge indicates the designated air pressure of 0.5 MPa.
@. CONFIGURATION OF THE MACHINE A Machine head (DLU-5498N-7) K Bobbin winder B Start switch L Air blow SC (Speed controller) C Operation panel M T stand D Thread stand N SS52 Stacker device (optional) E Upper manipulator O Safety bar (optional) F Auxiliary table P Air valve switch G Sewing machine table...
(The sewing machine head is DLU-5498N-7 specifically developed for AE-200A.) Stacker device (SS52), 2-pedal unit, bobbin winder and bobbin thread remaining amount detecting device are provided as options.
$. INSTALLATION 1. Table height CAUTION Be sure not to lift the table by one worker but to lift it with four or more workers for supporting each of the four corners of the table when adjusting the table height. The table height can be adjusted in the range of 820 and ,020 mm.
2. Auxiliary table CAUTION When installing the auxiliary table, the related parts may drop off or the table may fall causing personal injury. To prevent this, be sure to carry out the installation of the auxiliary table with two workers. One of them has to support the table. When installing the auxiliary table to the sewing machine table, take care not to allow your hands, fingers, etc.
5. Connecting the operation panel Pass operation panel cord plug 1 through the hole in operation panel mounting plate 2 . Place operation panel 3 on operation panel mounting plate 2 . Pass operation panel cord plug 1 through the cord through-hole in control box 4 .
Put magnet 1 supplied with the unit in the waste oil screw section. Fill oil pan 2 with JUKI New Defrix Oil No. 1 un- til HIGH mark A is reached. When the oil level lowers below LOW mark B , re-fill the oil pan with the specified oil.
8. Removing the covers Remove upper manipulator roller cover 1 . Putting your finger on lever 2 , lift the lever to release the upper manipulator 4 . Rotate the upper manipulator to remove lower manipulator roller cover 3 . After the removal of the upper and lower manip- After the removal of the upper and lower manip- ulator roller covers, replace the upper manipula-...
9. Threading the machine head CAUTION To avoid possible accident due to abrupt start of the sewing machine, turn off the power to the machine beforehand. Thread the machine head in the order as illustrated in the figure. Drive thread guide pin A in the hole on the top surface of the machine arm before threading it. −...
10. Adjusting the stitch length Bottom feed length Turn stitch dial 1 in the direction of the arrow until a desired numeral is aligned with marker dot A on the machine arm. The numerals are given in millimeters (mm). To change the feed length from a larger value to a smaller value, turn stitch dial 1 while pressing feed lever 2 in the direction of the arrow.
12. Loading the bobbin Holding the bobbin so that thread inside the bobbin spins clockwise, put it in the bobbin case. Pass the thread through slot 1 in the bobbin case. Draw the thread in toward thread open- ing 2 , and it will appear from thread opening 2 through under the tension spring.
%. INSTALLING THE OPTIONAL DEVICES 1. Installing the 2-pedal unit CAUTION Be sure to turn off the power to the sewing machine before installation of the 2-pedal unit in order to protect the electric parts from being damaged. 1�� �� ����...
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9�� �������� ��h� ��b��� �f �����k�� ��������� v���v� ��� ���6 �������� ������ ��h� ��������� b�x. BOX side Air piping diagram Presser foot lifting solenoid valve Presser foot lifting lever Workpiece holder solenoid valve Connect to 18 Workpiece Stacker solenoid valve holder Disconnect the pipe and connect to Y joint...
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・Adjusting the workpiece holder CAUTION To avoid possible accident due to abrupt start of the sewing machine, turn off the power to the machine and make sure that the machine does not run even when you depress the start pedal. In addition, take care not to allow your fingers to be caught under the stacker workpiece holder since it comes down.
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・Installing the stacker safety bar CAUTION Be sure to securely mount parts and firmly tighten screws and bolts since parts may come off resulting in personal injury. I��������� ��h� ��f���y b�� �� ��h� ��w��g ���h��� ���b���. Sewing machine table Safety bar mounting plate B Safety bar B Mounting bolt Safety bar mounting plate A...
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・Adjusting the stacker timing CAUTION To avoid possible accident due to abrupt start of the sewing machine, turn off the power to the machine and make sure that the machine does not run even when you depress the start pedal. 1��...
3. Installing and adjusting the bobbin winder CAUTION Securely fix parts by firmly tightening screws with a larger screwdriver and spanner since the parts may come off resulting in personal injury. (1) Assembling the bobbin winder Fix bobbin winder 2 on bobbin winder mounting plate 1 with two setscrews 8 .
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In this case, the breaker is internally in the OFF state. The bobbin winder should be used after turning OFF and ON the breaker in order to avoid such a trouble. 2. Be sure to use JUKI's genuine bobbin and bobbin case. − 22 −...
4. Assembling the thread breakage detecting device and setting of the operation panel CAUTION Securely fix parts by firmly tightening screws with a larger screwdriver and spanner since the parts may come off resulting in personal injury. 1�� L����� �������� ��g��������g ���� 1 �f �������� ��g� ��������...
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(3) Installing the bobbin thread remaining amount detecting devices Be sure to install the driving device which has already been adjusted. If not, the sewing machine can fail. 1�� R���v� ��w� f����� b�� �������� 6 f��� ��h� ��w��g ���h��� ��� wh��h ��h� b�bb�� ��h���� ��������g �������...
2. Basic operation of the sewing machine 1) Turn ON the power switch. 2) Select the pattern No. you want to sew. Wh�� ��h� ��w�� ��� ��h� ��w��g ���h��� �� ������� O�, ��h� ����������y ���������� ��������� ��. B fl��h�� �� ��� �ff ��...
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3) Bring the sewing machine into the sewing ready state. Wh�� y�� ����� READY k�y 2 , ��h� b��k���gh�� �f L�D �������y 1 �h��g�� f��� b���� ��� g���� ��� ��� �b��� ��w��g. Counter display Currently selected pattern No. [S01] represents the manual start mode. The sewing machine starts sewing when the START button is pressed.
6. Changing the sewing data 1) Place the operation panel in the input mode. U���� ��h� ������ ���� wh��� ��h� b��k���gh�� �f L�D Currently selected pattern No. �������y 1 �� b����, ��h� ��������� �h��g��g �� ���b����. Pictograph which represents data item If ��h�...
7. Pin tuck device S200 for AE-200A CAUTION To avoid possible accident due to abrupt start of the sewing machine, turn off the power to the machine and make sure that the machine does not run even when you depress the start pedal.
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(3) Replacing the upper manipulator sensor and cloth guide 1�� T� �������� ��h� ������, ������� ��h� ��w��g ���h��� ��� �w��g ��h� ����� �������������. Be careful not to allow the upper manip- ulator to fall when you swing the upper manipulator. 2��...
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(4) Installing the ruler F�� ��h� ���������� �f �����b��y ������ ��������� ������, ������ ��h� ��������g b��� ��� ��h� ���������� �h�w� �� F�g. 1 ��� F�g. 2. Fig. 1 Mounting location of the ruler with respect to widthwise direction 1 Loosen screw and the ruler can be moved rightward by 25 mm. Amount of travel 55 mm Handle See the enlarged view (Fig.
Fig. 3 Sewing position Tucking width ruler Needle entry The ruler which determines the tucking width between crests Ruler which determines the pin tuck height Left end face Provide a clearance through which Material the material smoothly passes Manipulator F�� ��w��g ��� ����k� �f 5 �� �� ����k��g w����h ��� 3 Fig.
6. Adjusting the walking foot pressure CAUTION To avoid possible accident due to abrupt start of the sewing machine, turn off the power to the machine beforehand. 1�� Th� w���k��g f���� �������� �� ��������� by ��� �������g w���k��g f���� �������� ��g��������g k��b 1 ���...
8. How to adjust the amount of oil (oil splashes) in the hook CAUTION The hook rotates at a high speed since the oil amount is to be checked while the machine is in operation. Be extremely careful when you adjust the oil amount in order to protect against personal injury.
CAUTION To avoid possible accident due to abrupt start of the sewing machine, turn off the power to the machine beforehand. ・Adjustment of the oil amount in the frame 1�� A�j���� ��h� ������� �f ���� ��������� ��� ��h� ��h���� ���k���� ���v�� ��� ������� b�� ����k �������� 2 by �������g ����...
10. Counter knife CAUTION ・To avoid possible accident due to abrupt start of the sewing machine, turn off the power to the machine beforehand. ・To prevent personal injury or death, keep your hands and fingers away from the knife blade. ・To prevent accidents caused by the worker's unfamiliarity to the machine or by improper adjustment, the sewing machine shall be maintained by a maintenance technician who is familiar to the sewing machine and has been trained in maintenance.
12. Inclination of the feed dog CAUTION To avoid possible accident due to abrupt start of the sewing machine, turn off the power to the machine beforehand. 1�� Th� ��������� ������������� (h���z��������� �f ��h� f��� ��g �� �b������� wh�� ���k�� ���� A �� ��h� f��� b��...
15. Precautions to be taken when correcting the longitudinal position of the walking foot CAUTION To avoid possible accident due to abrupt start of the sewing machine, turn off the power to the machine beforehand. 1�� Th� ��������� ���������� ��������� �f ��h� w���k��g f���� ��...
(. MAINTENANCE AND INSPECTION 1. Draining the filter regulator CAUTION To avoid possible accident due to abrupt start of the sewing machine, turn off the power to the machine and make sure that the machine does not run even when you depress the start pedal. 1��...
7. Setting data recording paper for AE-200A Factory- Factory- Name of sewing delivered state delivered state Pattern number Process (2-ply joining, pin tuck) 2-ply sewing Pin tuck 2-ply sewing 2-ply sewing Product name Material type Combed broadcloth Combed broadcloth Needle thread; type and yarn count Spun thread #60 Spun thread #60 Bobbin thread;...