Honda HS1336i Owner's Manual
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Honda HS1336i Owner's Manual

Honda HS1336i Owner's Manual

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SNOWBLOWER
HS1336i
2011 Honda Motor Co., Ltd. -All Rights Reserved
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  • Page 1 Owner s Manual SNOWBLOWER HS1336i 2011 Honda Motor Co., Ltd. -All Rights Reserved...
  • Page 2 The information and specifications included in this publication were in effect at the time of approval for printing. Honda Motor Co., Ltd. reserves the right, however, to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever.
  • Page 3 INTRODUCTION Congratulations on your selection of a Honda snowblower. We are certain you will be pleased with your purchase of one of the finest snowblowers on the market. We want to help you get the best results from your new snowblower and to operate it safely.
  • Page 4 INTRODUCTION A FEW WORDS ABOUT SAFETY Your safety and the safety of others are very important. And using this snowblower safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual.

  • Page 5: Table Of Contents

    CONTENTS SNOWBLOWER SAFETY ................IMPORTANT SAFETY INFORMATION ..........SAFETY LABEL LOCATIONS ..............CONTROLS & FEATURES ................ COMPONENT & CONTROL LOCATIONS ........... CONTROLS .................... Engine Switch ..................Fuel Valve Lever ................Manual Start Lever ................Mode Selector Switch ..............Throttle Control Lever ...............
  • Page 6 CONTENTS OPERATION ....................SNOWBLOWING PRECAUTIONS ............STARTING THE ENGINE ..............OPERATING THE CONTROLS FOR CLEARING SNOW ..... Skid and Scraper ................Auger Housing Height ..............Auger Housing Tilt Angle ..............Operation ................... Turning the Snowblower ..............Battery Run System ................Auger Housing Reset Height Position ..........
  • Page 7 ..... .126 Emission Control System Information ..........127 Air Index ....................129 Specifications ..................130 CONSUMER INFORMATION ..............131 Dealer Locator Information ..............131 Honda Publications ................131 Customer Service Information ............132 QUICK REFERENCE INFORMATION ......Inside back cover...

  • Page 8: Snowblower Safety

    SNOWBLOWER SAFETY IMPORTANT SAFETY INFORMATION Honda snowblowers are designed to clear snow from driveways and walkways. Other uses can result in injury to the operator or damage to the snowblower and other property. Most injuries or property damage with snowblowers can be prevented if you follow all instructions in this manual and on the snowblower.
  • Page 9 SNOWBLOWER SAFETY Keep Shields in Place Guards and shields are designed to protect you from being hit by thrown objects and to keep you from touching hot engine parts and moving components. For your safety and the safety of others, keep all shields in place when the engine is running.
  • Page 10 SNOWBLOWER SAFETY Operating Conditions Do not use the snowblower when visibility is poor. Under conditions of poor visibility, there is a greater risk of striking an obstacle or causing injury. Adjust the snow discharge chute to avoid hitting passing bystanders or vehicles. Stay clear of the snow discharge chute while the engine is running and be aware that loose clothing can get drawn into the moving parts.

  • Page 11: Safety Label Locations

    SNOWBLOWER SAFETY SAFETY LABEL LOCATIONS These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact your Honda dealer to purchase a replacement.
  • Page 12 SNOWBLOWER SAFETY...

  • Page 13: Controls & Features

    CONTROLS & FEATURES COMPONENT & CONTROL LOCATIONS Use the illustrations on these pages to locate and identify the most frequently used controls. DISCHARGE CHUTE HEADLIGHT SNOW CLEARING BAR TRACK AUGER AUGER HOUSING ENGINE OIL DRAIN BOLT ENGINE OIL FILLER CAP/DIPSTICK...
  • Page 14 CONTROLS & FEATURES FUEL GAUGE MUFFLER FUEL TANK CAP STEERING LEVER (right) SPARK PLUG CAP REAR COVER FUEL VALVE LEVER TOOL BOX STEERING LEVER (left) MANUAL START LEVER FUSE BOXES BATTERIES (12V 2)
  • Page 15 CONTROLS & FEATURES MAIN SHIFT LEVER MODE SELECTOR SWITCH CHUTE CONTROL SWITCH THROTTLE CONTROL AUGER HOUSING LEVER CONTROL SWITCH RESET SWITCH DRIVE CLUTCH LEVER AUGER CLUTCH SWITCH ENGINE SWITCH DRIVE CONTROL WARNING BATTERY INDICATOR (orange) INDICATOR (red) OIL INDICATOR (red) DRIVE CONTROL WARNING CHARGING INDICATOR (red) INDICATOR (orange)

  • Page 16: Controls

    CONTROLS & FEATURES CONTROLS Engine Switch The engine switch controls the ignition system. The key (if equipped) can only be inserted and removed when turned to OFF. Engine switch position to stop the engine. (The engine switch key can be removed/inserted with the switch in this position.) Engine switch position while the engine is running.

  • Page 17: Fuel Valve Lever

    CONTROLS & FEATURES Fuel Valve Lever The fuel valve opens and closes the fuel line leading from the fuel tank to the carburetor. Make sure that the fuel valve is positioned exactly at either the ON or OFF position. When the snowblower is not in use, always leave the fuel valve in the OFF position to reduce the possibility of fuel leakage.

  • Page 18: Mode Selector Switch

    CONTROLS & FEATURES Mode Selector Switch Use the mode selector switch to change the work mode (automatic adjustment) of the snowblower. The work mode can be selected from one of three modes: AUTO, POWER, or MANUAL. MODE SELECTOR SWITCH AUTO MANUAL POWER...
  • Page 19 CONTROLS & FEATURES Characteristics of AUTO mode: Travel speed is automatically adjusted according to the workload, which reduces the tendency of snow to pile up in front of the snowblower. Engine speed is automatically adjusted according to operating conditions so the snow discharge distance remains constant. The auger is automatically raised when the snowblower is reversing.
  • Page 20 CONTROLS & FEATURES Characteristics of MANUAL mode: No automatic adjustment is made. Manually adjust the engine speed and travel speed according to the workload. Do not turn the mode selector switch to another position while the snowblower is moving. The electronic control unit will interpret this as a failure;...

  • Page 21: Throttle Control Lever

    CONTROLS & FEATURES Throttle Control Lever Use the throttle control lever to adjust the engine speed and/or snow discharge distance with the mode selector switch set at the POWER or MANUAL position. Note that the engine speed and snow discharge distance cannot be adjusted by operating the lever when the AUTO mode is selected.
  • Page 22 CONTROLS & FEATURES POWER mode: Travel speed is automatically reduced so that the engine speed and snow discharge distance are held at the given speed and distance that have been set with the throttle control lever. Setting the discharge distance control lever in the second range from the bottom clears snow the fastest (maximum snow-clearing efficiency), but the snow discharge distance is shorter.
  • Page 23 CONTROLS & FEATURES MANUAL mode: When the workload increases while clearing the snow, the engine speed and snow discharge distance drop below the given speed and distance that have been set with the throttle control lever. Reduce the workload applied to the snow clearing part of the snowblower to hold the engine speed/snow discharge distance at the given speed/distance.

  • Page 24: Main Shift Lever

    FAST RANGE FAST RANGE SLOW RANGE SLOW N (neutral) SLOW SLOW RANGE FAST RANGE FAST REVERSE MAIN SHIFT LEVER This snowblower has a function that limits the maximum speed in reverse. Consult to your authorized Honda snowblower dealer for details.

  • Page 25: Drive Clutch Lever

    If the indicator (green) does not come on and neither the auger nor blower turns by pressing the auger clutch switch, have your authorized Honda snowblower dealer check the snowblower. Both the auger and blower stop turning by pushing the auger clutch switch for 4 seconds or more.

  • Page 26: Steering Lever

    CONTROLS & FEATURES Steering Lever Use the steering lever to turn the snowblower. Squeeze the steering lever on the side to which you want to turn the snowblower. Note that the radius of turn can be adjusted depending on a position of the main shift lever and the amount of squeeze of the steering lever.

  • Page 27: Chute Control Switch

    CONTROLS & FEATURES Chute Control Switch The snow discharge direction and angle can be adjusted by operating the chute control switch. Turn the engine switch to the ON position and operate the chute control switch to adjust the snow discharge direction and angle up/ down or right/left (see pages Operate the chute control switch while the engine is running.

  • Page 28: Auger Housing Control Switch

    CONTROLS & FEATURES Auger Housing Control Switch Operate the auger housing control switch to adjust the auger housing height and tilt angle (see pages for adjustment). Operate the auger housing control switch while the engine is running. Operating the auger housing control switch while the engine is OFF may cause a dead battery.

  • Page 29: Reset Switch

    CONTROLS & FEATURES Reset Switch Use the reset switch to return the auger housing to the reset height position (current set position). This switch is convenient to move the auger housing by operating the auger housing control switch and to return the auger housing to the original height position.

  • Page 30: Features

    If the indicator does not come on when starting and it comes on or blinks while the engine is running, contact your authorized Honda snowblower dealer. DRIVE CONTROL WARNING INDICATOR (red) Drive Control Warning Indicator (orange) The drive control warning indicator (orange) turns on when the engine switch is turned from OFF to ON.

  • Page 31: Charging Indicator

    OFF to ON. The indicator turns off when the engine is started. If the indicator does not come on when starting or comes on while the engine is running, contact your authorized Honda snowblower dealer. CHARGING INDICATOR (red) Oil Indicator The oil indicator (red) comes on when the engine oil level is low.

  • Page 32: Battery Indicator

    If the indicator does not come on when starting, or it comes on while the engine is running, contact your authorized Honda snowblower dealer. Even if the engine is not running, the indicator will blink when the engine switch is in the ON position (The engine switch should be turned OFF immediately).

  • Page 33: Fuel Gauge

    CONTROLS & FEATURES Fuel Gauge The fuel gauge indicates the amount of fuel in the tank. When the fuel gauge needle enters the EMPTY range, refill the tank as soon as possible. FUEL GAUGE Headlight The headlight turns on when the engine switch is in the ON position. The battery may become discharged when the light is ON while the engine is OFF.

  • Page 34: Wheel Pin

    CONTROLS & FEATURES Wheel Pin Do not remove the wheel pins with the snowblower on a slope. The snowblower might move unintentionally, causing serious injury. Before removing the wheel pins, place the snowblower on a level surface. Stop the rotating parts, stop the engine, and remove the engine switch key.

  • Page 35: Snow Clearing Bar

    CONTROLS & FEATURES Snow Clearing Bar If the snow discharge chute or snow blowing mechanism becomes clogged, stop the engine and use this bar to unclog it. SNOW CLEARING BAR Before removing clogged snow, be sure to stop the engine, and make sure that all rotating parts have come to a complete stop.

  • Page 36: Skid, Scraper

    CONTROLS & FEATURES Skid, Scraper Adjust the skid and the scraper according to the road surface condition where you are to clear the snow. Use the skid to determine the height from the ground to the auger, and adjust the scraper to make the snow surface even (see page AUGER SKID...

  • Page 37: Before Operation

    BEFORE OPERATION ARE YOU READY TO GET STARTED? Your safety is your responsibility. A little time spent in preparation will significantly reduce your risk of injury. Knowledge Read and understand this manual. Know what the controls do and how to operate them. Familiarize yourself with the snowblower and its operation before you begin using it.

  • Page 38: Check The General Condition Of The Snowblower

    BEFORE OPERATION Check the General Condition of the Snowblower: Look around and underneath the snowblower for signs of oil or gasoline leaks. Check the auger housing and the discharge chute for accumulation of packed snow or ice. Clean the auger housing and discharge chute before starting the snowblower.

  • Page 39: Check Your Work Area

    BEFORE OPERATION CHECK YOUR WORK AREA For your safety and the safety of others, always inspect the area before operating the snowblower. Objects Anything which can be picked up by the augers and thrown is a potential hazard to you and others. Thoroughly inspect the area where the equipment is to be used and remove all doormats, sleds, boards, wires, stones, and nails, and remove them from the work area.

  • Page 40: Operation

    OPERATION SNOWBLOWING PRECAUTIONS Before operating the snowblower for the first time, please review both the SNOWBLOWER SAFETY chapter (see page ) and the BEFORE OPERATION chapter (see page Even if you have operated other snowblowers, take time to become familiar with how this snowblower works, and practice in a safe area until you build up your skills.

  • Page 41: Starting The Engine

    OPERATION STARTING THE ENGINE Turn the fuel valve lever to the ON position. Be sure that the drain knob is tightened securely. FUEL VALVE LEVER DRAIN KNOB Set the main shift lever in the N (neutral) position. N (neutral) FORWARD FAST MAIN SHIFT LEVER SLOW...
  • Page 42 OPERATION Turn the engine switch to the START position and release the switch key after the engine starts. The switch automatically returns to the ON position. ENGINE SWITCH KEY ENGINE SWITCH If the engine does not start within 5 seconds after cranking the starter, wait for about 10 seconds and restart the engine.
  • Page 43 OPERATION After starting the engine, check that the engine speed is stabilizing. Move the throttle control lever to the SLOW position gradually and warm up the engine to the normal operating temperature. SLOW THROTTLE CONTROL LEVER...

  • Page 44: Operating The Controls For Clearing Snow

    OPERATION OPERATING THE CONTROLS FOR CLEARING SNOW Before operating this equipment you should read and understand the SNOWBLOWER SAFETY on page through . Efficiency of the snow removal work is significantly affected by the snow condition (e.g. dry, wet etc.). Adjust the skid position, the scraper position, and the auger housing height as needed for optimum snow removal.
  • Page 45 OPERATION Adjust the skid equally on both sides. Be sure to tighten the skid and scraper bolts securely after making adjustment. Do not use the snowblower on rough or uneven surfaces with the auger ground clearance set for hard snow or surfaces. This may cause serious damage to the snow blowing mechanism.
  • Page 46 OPERATION To clear the snow more neatly: Bring the skid to be in contact with the ground with the auger raised approximately 0.4 in (10 mm) from the ground. Secure the skid in this position. Secure the scraper by bringing it in contact with the ground. AUGER SKID Approx.

  • Page 47: Auger Housing Height

    OPERATION Auger Housing Height Operate the auger housing control switch back and forth. The auger housing height can be adjusted without discrete steps. To raise: Pull the auger housing control switch to UP. To lower: Push the auger housing control switch to DOWN. Release the auger housing control switch, and the auger housing is secured in the position.
  • Page 48 OPERATION Use the LOW position (i.e. position for clearing hardened snow) only for clearing hardened snow. Do not set the auger housing in this position while clearing soft snow or clearing on a bumpy road. This can damage the road surface or cause stones to be thrown out of the auger, which is very dangerous.

  • Page 49: Auger Housing Tilt Angle

    OPERATION Auger Housing Tilt Angle When the auger housing is tilted during snow removal, adjust the tilt angle by operating the auger housing control switch. When the auger is tilted toward the right: Move the switch toward the right. When the auger is tilted toward the left: Move the switch toward the left.

  • Page 50: Operation

    OPERATION Operation Start the engine (see pages through Select the snow clearing work mode. Check that the main shift lever is in the N (neutral) position. Select the appropriate work mode to clear the snow by turning the mode selector switch to either the MANUAL, POWER, or AUTO position.
  • Page 51 OPERATION Do not turn the mode selector switch to another position while the snowblower is moving. The electronic control unit will interpret this as a failure; the snowblower will stop moving and the auger will stop turning. When the snowblower and auger stop moving/turning, move the main shift lever to the N (neutral) position, release the drive clutch lever once, and then squeeze it again.
  • Page 52 OPERATION Check that the main shift lever is in N (neutral) the N (neutral) position and squeeze the drive clutch lever. DRIVE CLUTCH LEVER MAIN SHIFT LEVER Push the auger clutch switch to AUGER CLUTCH SWITCH operate on the auger and blower. The indicator (green) comes on when you push the auger clutch switch.
  • Page 53 OPERATION Move the main shift lever fully to MAIN SHIFT LEVER the end of the forward low speed range slowly and clear the snow. When the auger hits against the road or inclines to a side, adjust the auger housing position by RANGE operating the auger housing control switch.
  • Page 54 OPERATION Clearing in POWER mode With the mode selector switch in the POWER position you can adjust the engine speed and snow discharge distance. Use the throttle control lever to adjust the engine speed, which determines how fast snow is picked up and how far it is thrown. Use the chute control switch to adjust height and direction of the snow discharge.
  • Page 55 OPERATION Check that the main shift lever is in N (neutral) the N (neutral) position and squeeze the drive clutch lever. DRIVE CLUTCH LEVER MAIN SHIFT LEVER Push the auger clutch switch to AUGER CLUTCH SWITCH operate on the auger and blower. The indicator (green) comes on when you push the auger clutch switch.
  • Page 56 OPERATION Move the main shift lever fully to MAIN SHIFT LEVER the end of the forward low speed range slowly and clear the snow. When the auger hits against the road or inclines to a side, adjust the auger housing position by RANGE operating the auger housing control switch.
  • Page 57 OPERATION Clearing in MANUAL mode Nothing is controlled automatically when the mode selector switch is set at the MANUAL position. Engine speed and operating speed can be adjusted freely by selecting the MANUAL mode. THROTTLE CONTROL LEVER Set the throttle control lever in the third position from the bottom.
  • Page 58 OPERATION Push the auger clutch switch to AUGER CLUTCH SWITCH operate on the auger and blower. The indicator (green) comes on when you push the auger clutch switch. When the auger clutch switch is pushed for four seconds or longer, the protection function gets armed.
  • Page 59 OPERATION When the drive clutch lever is released, the auger clutch switch DRIVE indicator (green) goes off, both the CLUTCH auger and blower stop turning, and LEVER the snowblower stops moving. Turn the auger clutch switch OFF if you move the snowblower without performing the snowblowing AUGER CLUTCH SWITCH operation.

  • Page 60: Turning The Snowblower

    OPERATION Turning the Snowblower You can change the direction of your snowblower while moving by squeezing either the right or left steering lever. You can make two types of turns, normal turn and turn on the spot (to correct the driving direction on the spot), depending on the position of the main shift lever and the degree of squeezing pressure on the steering lever.
  • Page 61 OPERATION Example: To turn to the left (To turn to the right is the mirror image of the illustrations.) Normal turn (Left steering lever squeezed halfway) SMALL (TURN RADIUS) STEERING LEVER LARGE CENTER OF SNOW BLOWER LARGE SMALL OPERATOR WHEN DRIVING FORWARD RADIUS OF TURN RADIUS OF TURN WHEN REVERSING...
  • Page 62 Move the snowblower to a safe place by removing the wheel pins from the tracks and check for the trouble by referring to the symptom-to-troubleshooting table (see pages ). Have your authorized Honda snowblower dealer check and repair your snowblower if necessary. See page for wheel pin removal.

  • Page 63: Battery Run System

    OPERATION Battery Run System Use the battery run system to drive the snowblower in case the engine does not start. Set the main shift lever in the N (neutral) position. Release the drive clutch lever to set it in the STOP position. Turn the engine switch to the ON position.
  • Page 64 OPERATION Run the snowblower at an adequate speed by operating the main shift lever. After running, turn the engine switch to the OFF position. Use the battery run system to drive the snowblower in case the engine does not start. The battery run system consumes battery power.

  • Page 65: Auger Housing Reset Height Position

    OPERATION Auger Housing Reset Height Position This snowblower allows you to change the auger housing reset height position (the position where the auger housing returns when you push the reset switch) as needed. Change the reset height position (auger housing return position set at present) in case of the following.
  • Page 66 OFF position once. ENGINE SWITCH If you cannot change the reset height position properly or if you want to return the reset height position to the factory set position, consult with your authorized Honda snowblower dealer.

  • Page 67: Clearing Snow

    OPERATION CLEARING SNOW For efficient operation, it is important to select an adequate engine speed for the required snow discharge distance and clear the snow without lowering the engine speed. If the engine speed keeps dropping by setting the main shift lever in the LOW position, clear the snow as follows.
  • Page 68 OPERATION Intermittent clearing Follow the steps below when the engine lugs against deep or heavy snow. Operate the main shift lever and move it to the N (neutral) position until the snowblower recovers the engine speed. (Allow the auger clutch switch indicator (green) to come on and keep the auger turning this time.) After the auger is clear of snow and the snowblower recovers the engine speed, move the main shift lever to the forward low speed...
  • Page 69 OPERATION Adjust the snow discharge chute to avoid hitting the operator, bystanders, windows, and other objects with thrown snow. Stay clear of the snow discharge chute while the engine is running. To move from one place to another, or to change direction, use the drive clutch lever.

  • Page 70: Removing Obstructions

    OPERATION REMOVING OBSTRUCTIONS If the snow discharge chute becomes clogged, stop the engine, remove the engine switch key, and use a snow clearing bar or a wooden stick to unclog the snow discharge chute. Never put your hand into the snow discharge chute while the engine is running;...

  • Page 71: Stopping The Engine

    OPERATION STOPPING THE ENGINE Park the snowblower on a firm, level ground. You could be hurt of killed if the snowblower moves unexpectedly. Emergency engine stopping Turn the engine switch to the OFF position and remove the key. Be sure to release the drive clutch lever and move the main shift lever to the N (neutral) position before restarting the engine.
  • Page 72 OPERATION Set the main shift lever in the N (neutral) position. N (neutral) FAST MAIN SHIFT LEVER SLOW N (neutral) SLOW FAST Move the throttle control lever to the SLOW position. SLOW THROTTLE CONTROL LEVER...
  • Page 73 OPERATION Operate the auger housing control switch until the snow blowing mechanism is resting on the ground firmly. AUGER HOUSING CONTROL SWITCH Turn the engine switch to the OFF position and remove the key. ENGINE SWITCH ENGINE SWITCH KEY...
  • Page 74 OPERATION Turn the fuel valve lever to the OFF position. FUEL VALVE LEVER After operation, remove the snow from each part of the snowblower and store the snowblower. Snow left on the snowblower may freeze, possibly damaging the snowblower and hindering operation the next time.

  • Page 75: Servicing Your Snowblower

    Other service tasks that are more difficult, or require special tools, are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic. The maintenance schedule applies to normal operating conditions. If...

  • Page 76: Maintenance Safety

    SERVICING YOUR SNOWBLOWER MAINTENANCE SAFETY Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task. Failure to properly follow maintenance instructions and precautions can cause you to be...

  • Page 77: Tool Kit

    SERVICING YOUR SNOWBLOWER TOOL KIT The tools necessary for performing some of the periodic maintenance, simple adjustments and repairs are supplied in the tool kit. Spare shear bolts and nuts are also located in the tool kit. PLIERS TOOL BAG BLOWER SHEAR BOLT (5) AUGER SHEAR 12 mm BOX-END WRENCH...

  • Page 78: Maintenance Schedule

    SERVICING YOUR SNOWBLOWER MAINTENANCE SCHEDULE REGULAR SERVICE PERIOD (3) Every Year First Performed at every Each Before Before month Every Every Every indicated month or operation storage 100 hrs. 300 hrs. 4 years operating hour interval, 20 hrs. whichever comes first. Item Engine oil Check level...

  • Page 79: Refueling

    SERVICING YOUR SNOWBLOWER REFUELING With the engine stopped, check the fuel gauge. Refill the tank if the fuel level is low. Do not fill above the maximum fuel level. Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel.

  • Page 80: Fuel Recommendations

    SERVICING YOUR SNOWBLOWER Refill the fuel tank from the right side (fuel tank side) of the snowblower. Spilled fuel is not only a fire hazard, it causes environmental damage. Wipe up spills immediately. Fuel can damage paint and plastic. Be careful not to spill fuel when filling your fuel tank.

  • Page 81: Engine Oil Level Check

    SERVICING YOUR SNOWBLOWER ENGINE OIL LEVEL CHECK Check the engine oil level with the engine stopped and in a level position. Remove the oil filler cap/dipstick and wipe it clean. Insert and remove the dipstick without screwing it into the filler hole. Check the oil level shown on the dipstick.

  • Page 82: Engine Oil Change

    SERVICING YOUR SNOWBLOWER ENGINE OIL CHANGE Drain the oil while the engine is still warm to assure rapid and complete draining. Place a suitable container below the engine to catch the used oil, and then remove the oil filler cap/dipstick, 10 15 mm drain plug, and sealing washer.

  • Page 83: Engine Oil Recommendations

    4-stroke automotive detergent oil. SAE 5W-30 is recommended for general use. The SAE oil viscosity and service classification are on the API label on the oil container. Honda recommends that you use API SERVICE category SJ or later (or equivalent) oil. AMBIENT TEMPERATURE...

  • Page 84: Spark Plug Service

    SERVICING YOUR SNOWBLOWER SPARK PLUG SERVICE Recommended spark plug: BPR5ES (NGK) W16EPR-U (DENSO) Use only the recommended spark plugs or equivalent. Spark plugs which have an improper heat range may cause engine damage. To ensure proper engine operation, the spark plug must be properly gapped and free of deposits.
  • Page 85 SERVICING YOUR SNOWBLOWER SIDE ELECTRODE Inspect the spark plug. Replace it if the electrodes are worn or if the insulator is cracked, chipped, or 0.028 0.031 in (0.7 0.8 mm) fouled. Measure the plug gap with a wire- type feeler gauge. Correct as SEALING WASHER necessary by carefully bending...

  • Page 86: Track Adjustment

    SERVICING YOUR SNOWBLOWER TRACK ADJUSTMENT Make sure the tracks are clean and dry before adjustment. The tracks cannot be correctly adjusted if clogged with snow or debris, or coated with ice. Check the track deflection by pressing down midway between the wheels.

  • Page 87: Auger And Blower Inspection

    If any of the shear bolts are broken, replace them with the ones furnished with the snowblower. Additional shear bolts and nuts are available from authorized Honda snowblower dealers. Shear bolts are designed to break under force that would otherwise damage auger and blower parts.

  • Page 88: Shear Bolt Replacement Procedure

    SERVICING YOUR SNOWBLOWER SHEAR BOLT REPLACEMENT PROCEDURE Place the snowblower on a firm, level surface. Make sure the auger clutch switch is in the OFF position. Release the drive clutch lever. Lower the auger to the lowest position with the auger housing control switch.

  • Page 89: Auger/Blower Replacement

    Replace the auger and blower with new ones if they contact the housing while turning, when the snow clearing performance becomes poor, or when the snow is not thrown far enough. Consult with your authorized Honda snowblower dealer for auger and blower replacement.

  • Page 90: Battery Service

    SERVICING YOUR SNOWBLOWER BATTERY SERVICE Your snowblower’s engine charging system charges the batteries while the engine is running. However, if the snowblower is only used periodically, the batteries must be charged monthly to maintain the battery service life. The batteries contain sulfuric acid (electrolyte), which is highly corrosive and poisonous.

  • Page 91: Battery Electrolyte Level

    SERVICING YOUR SNOWBLOWER Battery Electrolyte Level Remove the rear cover (see page ) and check electrolyte level of the battery by looking at the test indicator window. The label on the battery explains the test indicator’s colors. The location of the test indicator window varies between manufacturers.
  • Page 92 SERVICING YOUR SNOWBLOWER After checking the electrolyte level, reinstall the rear cover (see page Use only distilled water in the battery. Tap water will shorten the service life of the battery. Do not fill the battery beyond the UPPER LEVEL. If overfilled, electrolyte may overflow and corrode snowblower components.

  • Page 93: Battery Removal/Installation

    SERVICING YOUR SNOWBLOWER Battery Removal/Installation WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds. Wash hands after handling. Turn the engine switch to the OFF position and remove the key. Pulling the rear cover back and up for remove, after loosen the 2 knobs.
  • Page 94 SERVICING YOUR SNOWBLOWER Disconnect the negative ( ) cable at the battery A negative ( ) terminal and put the tube on the terminal. Disconnect the positive ( ) cable at the battery B positive ( ) terminal and put the tube on the terminal. Loosen the nuts holding the battery set plate.
  • Page 95 SERVICING YOUR SNOWBLOWER Reinstall the batteries in their original position. Connect one battery joint cable terminal at the battery A positive ( ) terminal, and connect the other cable terminal at the battery B negative ( ) terminal. Reinstall the battery set plate and tighten the nuts. Connect the positive ( ) cable at the battery B positive ( ) terminal, and then the negative ( ) cable at the battery A negative ( ) terminal.

  • Page 96: Battery Charging

    SERVICING YOUR SNOWBLOWER Battery Charging The battery will expel explosive hydrogen gas when overcharged. A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you. Always use a regulated charger that provides the correct charging current to prevent overcharging.

  • Page 97: Fuse

    In the event of fuse failure, locate the cause of failure and repair it before you continue operation. If the fuse continues to fail, discontinue snowblower use and consult an authorized Honda snowblower dealer. Never use a fuse with a different rating from that specified. Serious damage to the electrical system or fire may result.
  • Page 98 SERVICING YOUR SNOWBLOWER (Block fuses) Consult with your authorized Honda snowblower dealer for replacement of the block fuse (charging and drive motors). 80 A (RIGHT DRIVE MOTOR) BLOWN BLOCK FUSE 70 A (CHARGING) FUSE BOX COVER 80 A (LEFT DRIVE MOTOR) When a part of the snowblower does not operate.

  • Page 99: Storage

    STORAGE STORAGE PREPARATION Proper storage preparation is essential for keeping your snowblower trouble-free and looking good. The following steps will help to keep rust and corrosion from impairing your snowblower’s function and appearance, and will make the engine easier to start when you use the snowblower again.
  • Page 100 STORAGE AUGER HEIGHT CYLINDER PIVOT CHUTE GUIDE LINK MAIN FRAME PIVOT CHUTE ROLLING GEAR...
  • Page 101 STORAGE EACH LEVER LINK AUGER ROLLING BRACKET...

  • Page 102: Fuel

    STORAGE Fuel Depending on the region where you operate your equipment, fuel formulations may deteriorate and oxidize rapidly. Fuel deterioration and oxidation can occur in as little as 30 days and may cause damage to the carburetor and/or fuel system. Please check with your servicing dealer for local storage recommendations.
  • Page 103 STORAGE Adding a Fuel Stabilizer to Extend Fuel Storage Life When adding a fuel stabilizer, fill the fuel tank with fresh gasoline. If only partially filled, air in the tank will promote fuel deterioration during storage. If you keep a container of gasoline for refueling, be sure that it contains only fresh gasoline.
  • Page 104 STORAGE Draining the Fuel Tank and Carburetor Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Stop the engine and keep heat, sparks, and flames away. Handle fuel only outdoors. Wipe up spills immediately. Drain all gasoline from the fuel tank into an approved gasoline container.
  • Page 105 STORAGE Remove the fuel sediment cup, O-ring and filter. Empty the contents into a suitable container. Clean the fuel sediment cup and filter. Reinstall the filter, new O-ring, and sediment cup; tighten the sediment cup securely. Align FILTER (Viewed from the bottom) FILTER O-RING SEDIMENT CUP...

  • Page 106: Engine Oil

    STORAGE Engine Oil Change the engine oil (see page Remove the spark plug (see page Pour 1 2 teaspoons (5 10 cm ) of clean engine oil into the cylinder. Rotate the engine a few revolutions to distribute the oil in the cylinder.

  • Page 107: Storage Precautions

    STORAGE STORAGE PRECAUTIONS If your snowblower will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well-ventilated storage area away from any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer.

  • Page 108: Transporting

    TRANSPORTING BEFORE LOADING Loading the snowblower on a truck or trailer should be performed on a firm, level surface. Use a loading ramp that is strong enough to support the combined weight of the snowblower and the operator: Weight of snowblower: (Operating weight) 562 lbs (255 kg) The loading ramp must be long enough so that its slope is 15°...

  • Page 109: Loading

    TRANSPORTING LOADING Spilled fuel may ignite. To avoid fuel and oil spillage, keep the snowblower level when transporting. Start the engine and raise the auger fully by operating the auger control switch. And lower the chute guide fully by operating the chute control switch.
  • Page 110 TRANSPORTING After the snowblower is in the truck, stop the engine, and turn the fuel valve to the OFF position. This will prevent the possibility of carburetor flooding and will reduce the possibility of fuel leakage. Tie the snowblower down with rope or straps, and block the treads. Keep the tie-down rope or straps away from controls, wire harness, and cables.

  • Page 111: Taking Care Of Unexpected Problems

    TAKING CARE OF UNEXPECTED PROBLEMS ENGINE WILL NOT START Electric starter Possible cause Correction does not operate Check the battery. Battery Clean and tighten connections loose battery connections or corroded. (page 92 ). Battery discharged. Recharge battery (page 94 ). Check the fuses.
  • Page 112 If the drive control warning indicator (orange) comes on and blinks during driving and it does not go off after restarting the engine, have your snowblower checked by your authorized Honda snowblower dealer promptly. If the drive control warning indicator (red) blinks during driving, move the snowblower to a safe place and stop the engine.

  • Page 113: Self-Diagnosis Function

    TAKING CARE OF UNEXPECTED PROBLEMS SELF-DIAGNOSIS FUNCTION When a trouble occurs When a trouble occurs to the snowblower during running, the drive control warning indicator (orange) repeatedly blinks a number that corresponds to the type of trouble. Turn the engine switch to the STOP position and turn it to the ON position again.
  • Page 114 Consult Light on broken or short with your continuously circuit. authorized 4 times Driver failure-Right Main ECU or right Honda motor driver wire dealer. broken. 5 times Motor rotating Main ECU or right sensor failure-Right drive motor wire broken. 6 times...
  • Page 115 The battery indicator blinks. Consult with your authorized Honda snowblower dealer if the drive control warning indicator (orange) keeps blinking after restarting the engine. If you notice any abnormality with the snowblower, consult with your authorized Honda snowblower dealer.
  • Page 116 TAKING CARE OF UNEXPECTED PROBLEMS Blinking (green) of reset button indicator Indicator SYMPTOM POSSIBLE CAUSE REMEDY (green) Blink Reset operation Height sensor wire Consult with your failure of auger broken or short circuit. authorized Honda housing Roll sensor wire broken dealer. or short circuit.
  • Page 117 Turn the fuel valve lever to the opened. ‘‘ON’’ position (see page 39 ). No fuel flow. Check flow by loosening the drain screw. Fuel filter is clogged. Consult an authorized Honda Fuel pipe arrangement is dealer. frozen. Fuel is reaching the Carburetor is flooded. carburetor.
  • Page 118 (see page 40 ). Warning indicator is on. Turn the engine switch to the OFF position and turn it to the ON position again. If the indicator comes on again, the starter motor can be faulty. Consult with your authorized Honda snowblower dealer.
  • Page 119 HIGH page 45 ). reverse direction. position. Snowblower does Wheel pin in the track has Consult an authorized Honda not move when worked off. dealer. squeezing the drive Warning indicator Count the number of times the clutch lever.
  • Page 120 After operating the battery run system, make sure you always turn the engine switch to the OFF position. When consulting an authorized Honda dealer, make sure to inform him or her of the number of times warning indicator (orange) blinks.
  • Page 121 Blower does not rotate Switch or electromagnetic when pressing the auger clutch might be faulty. Consult clutch switch. with an authorized Honda dealer. Auger does not Auger shear bolt is broken. Replace the auger shear bolt rotate. (see page 86 ).
  • Page 122 Adjust the skid and scraper (see not adjusted properly. page 43 44 ). Snowblowing The shape of the shaft and Consult an authorized Honda mechanism makes wing of the auger and/or dealer. an abnormal noise. blower is deformed. Snow discharge Right control unit is faulty.
  • Page 123 If the snow depth is less than 2 inches (5 cm) deep, shift to a faster speed for more efficient snow throwing. Tell your authorized Honda snowblower dealer about the number of blinks of the drive control warning indicator (orange).

  • Page 124: Jump Starting

    TAKING CARE OF UNEXPECTED PROBLEMS JUMP STARTING Start the engine using the two 12V booster batteries, which are connected in series. Connect jumper cable A to the positive ( ) terminal on booster battery A. Connect the other end to the negative ( ) terminal booster battery B.
  • Page 125 TAKING CARE OF UNEXPECTED PROBLEMS When disconnecting the battery cable, be sure to disconnect at the battery negative ( ) terminal first. To connect, connect at the positive ( ) terminal first, then at the negative ( ) terminal. Never disconnect the battery cable in the reverse order, or you may cause a short circuit if a tool contacts the positive terminal.

  • Page 126: Emergency Transport

    TAKING CARE OF UNEXPECTED PROBLEMS EMERGENCY TRANSPORT You can move the snowblower by pushing or pulling it without engine power. Place the snowblower on the level ground after transportation and use a new cotter pin when replacing the wheel pin. Remove the cotter pins from the rear right and left wheels.

  • Page 127: Technical Information

    TECHNICAL INFORMATION Serial Number Locations Record the engine and frame serial numbers and date of purchase in the spaces below. You will need these serial numbers when ordering parts and when making technical or warranty inquiries (see page ENGINE SERIAL NUMBER FRAME SERIAL NUMBER Engine serial number: Frame serial number:...

  • Page 128: Carburetor Modification For High Altitude Operation

    TECHNICAL INFORMATION Carburetor Modification for High Altitude Operation At high altitude, the standard carburetor air-fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. Operation at an altitude that differs from that at which this engine was certified, for extended periods of time, may increase emissions.

  • Page 129: Emission Control System Information

    The following instructions and procedures must be followed in order to keep the Honda engine emissions within the emission standards. Tampering and Altering Tampering is a violation of Federal and California law.
  • Page 130 Afterburning (backfiring). Black exhaust smoke or high fuel consumption. Replacement parts The emission control systems on your new Honda engine were designed, built, and certified to conform with EPA and California emission regulations. We recommend the use Honda Genuine parts whenever you have maintenance done.

  • Page 131: Air Index

    TECHNICAL INFORMATION Air Index An Air Index Information label is applied to engines certified to an emission durability time period in accordance with the requirements of the California Air Resources Board. The bar graph is intended to provide you, our customer, the ability to compare the emissions performance of available engines.

  • Page 132: Specifications

    22.8 in (580 mm) Snow throwing distance Max. 59.1 ft (19 m) (varies with snow conditions) Clearing capacity 83 Ton/hour Engine Model Honda GX390 Displacement 23.7 cu-in (389 cm ) Bore stroke 3.46 2.52 in (88.0 64.0 mm) Starting method...

  • Page 133: Consumer Information

    CONSUMER INFORMATION Dealer Locator Information To find an authorized Honda Servicing Dealer anywhere in the United States, visit our website: www.hondapowerequipment.com/ dealerlocator/ Honda Publications Shop Manual This manual covers complete maintenance and overhaul procedures. It is intended to be used by a skilled technician.

  • Page 134: Customer Service Information

    CONSUMER INFORMATION Customer Service Information Honda Power Equipment dealership personnel are trained professionals. They should be able to answer any question you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealership’s management.

  • Page 135: Quick Reference Information

    QUICK REFERENCE INFORMATION Fuel Type Unleaded gasoline with a pump octane rating of 86 or higher Engine Oil Type SAE 5W-30 API SJ or later for general use Spark Plug Type BPR5ES (NGK) W16EPR-U (DENSO) Before each Engine oil level. use, check the Battery electrdyte level.
  • Page 136 Printed in Japan 00X31-V15-6000...

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