Grizzly G0619 Owner's Manual
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Grizzly G0619 Owner's Manual

Deluxe small mill/drill
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MODEL G0619
DELUXE SMALL MILL/DRILL
OWNER'S MANUAL
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

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  • Page 1 MODEL G0619 DELUXE SMALL MILL/DRILL OWNER'S MANUAL WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........2 SECTION 5: ACCESSORIES ......23 SECTION 6: MAINTENANCE ......25 SECTION 7: SERVICE ........26 SECTION 1: SAFETY ........6 SECTION 2: CIRCUIT REQUIREMENTS ..9 SECTION 3: SET UP ........10 WARRANTY AND RETURNS ......38 SECTION 4: OPERATIONS ......

  • Page 4: Introduction

    INTRODUCTION Contact Info Foreword www. grizzly.com...
  • Page 5 Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 Weight................................364 lbs. Width (side-to-side) x Depth (front-to-back) x Height..............27 x 30 x 33-3/4 in. Footprint (Length x Width)..........................16 x 13 in. Type................................
  • Page 6 Spindle Travel............................2-3/4 in. Swing................................. 18 in. Longitudinal Table Travel........................15-7/8 in. Cross Table Travel..........................5-3/4 in Head Travel............................14-7/8 in. Head Tilt (Front-to-Back)......................90 L & 30 R deg. Distance Spindle to Column........................9 in. Distance Spindle to Table........................14-3/4 in. Drilling Capacity for Steel..........................
  • Page 7 Identification Figure 1.

  • Page 8: Section 1: Safety

    SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages.

  • Page 9: Safety Instructions For Machinery

    Safety Instructions for Machinery 7. ONLY ALLOW TRAINED AND PROP- 17. REMOVE ADJUSTING KEYS ERLY SUPERVISED PERSONNEL TO WRENCHES. OPERATE MACHINERY. 18. CHECK DAMAGED PARTS 8. KEEP CHILDREN AND VISITORS AWAY. BEFORE USING MACHINERY. 9. MAKE WORKSHOP CHILD PROOF. 19. USE RECOMMENDED ACCESSORIES. 10.
  • Page 10 Additional Safety for Mill/Drills UNDERSTANDING CONTROLS. 10. MACHINE CARE AND MAINTENANCE. SAFETY ACCESSORIES. 11. DISCONNECT POWER. WORK HOLDING. CHUCK KEY SAFETY. 12. AVOIDING ENTANGLEMENT. SPINDLE SPEEDS. 13. TOOL HOLDING. POWER DISRUPTION. 14. CLEAN-UP. SPINDLE DIRECTION CHANGES. 15. CUTTING TOOL INSPECTION. STOPPING SPINDLE.

  • Page 11: Section 2: Circuit Requirements

    SECTION 2: CIRCUIT REQUIREMENTS 110V Operation Electrocution or fire could result if this machine is not grounded correctly or if your electrical configu- Serious personal injury could occur if you ration does not comply connect the machine to the power source with local and state codes.

  • Page 12: Section 3: Set Up

    SECTION 3: SET UP Setup Safety Items Needed for Setup This machine presents serious injury hazards to untrained users. Read through this entire manu- Description al to become familiar with the controls and opera- tions before starting the machine! Wear safety glasses dur- ing the entire set up pro- cess! The Model G0619 is a...
  • Page 13 Inventory Figures 3 & 4 Contents Figure 4. Figure 3.

  • Page 14: Site Considerations

    Minimize your risk by only using these products in a well ventilated area. Figure 6. G7895—Grizzly Citrus Degreaser Children and visitors may be seriously injured if unsuper- vised. Lock all entrances to the shop when you are away. DO NOT allow unsupervised...

  • Page 15: Mounting To Workbench

    Feet Mounting to Workbench Components and Hardware Needed: Components and Hardware Needed: To adjust the feet on the mill/drill: To mount the mill/drill to the workbench: Figure Note: For the best performance, make sure the cross feed and the longitudinal handwheels extend out beyond the edge of the table surface.
  • Page 16 Test Run and Spindle Break-in START To test run and break-in the spindle bearings: Lubrication Section 6: MAINTENANCE Troubleshooting Page 25. Page 26 Step 8 NOTICE DO NOT leave the area while break-in pro- cedure is under way. You must be ready to stop the machine if any problem occurs.

  • Page 17: Section 4: Operations

    OMMEND that you read books, trade maga- zines, or get formal training before begin- ning any projects. Regardless of the con- tent in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. Figure 10.

  • Page 18: Drill Chuck

    Drill Chuck NOTICE To install the drill chuck and arbor: DO NOT completely unscrew the drawbar before striking it with the hammer. You will damage the threads on the drawbar and the arbor. Figure 12 Note: Do not overtighten the drawbar. Overtightening makes arbor removal difficult and will damage the arbor and threads.
  • Page 19 To remove the collet: R-8 Collets LACERATION HAZARD! Leading edges of end mills and other cutting tools can be very sharp. Protect your To install the R-8 collet: hands with gloves or a shop towel when handling. NOTICE DO NOT completely unscrew the drawbar before striking it with the hammer.

  • Page 20: Headstock Travel

    To tilt the headstock to the left or right: Headstock Travel (Z-Axis and Rotation) Figure 15 Figure 15 To raise or lower the headstock: Figure 13 Note: The index pin is spring loaded and serves only as a quick way to return the headstock close to zero.

  • Page 21: Table Travel

    Table Travel (X-Axis and Y-Axis) Longitudinal Feed Figure 16 Figure 16. Figure 17 Cross Feed Figure 16 Figure 17 Figure 17.

  • Page 22: Control Panel

    Green LED Lamp: Control Panel Emergency Stop Button: Figure 18 A. Spindle RPM Display: K. Green Main Power Lamp: B. Spindle Rotation Mode: L. Zero Button: C. Spindle Mode: M. Spindle Height Digital Display: N. mm/in Button: D. Spindle START Button: O.
  • Page 23 Calculating Spindle Cutting Speeds for High Speed Steel (HSS) Cutting Tools To determine the needed RPM: Figure 19 Note: MACHINERY'S HANDBOOK Figure 19 (Cutting Speed x 4) /Tool Diameter = RPM...

  • Page 24: Tapping Mode

    Milling/Drilling Mode Tapping Mode Failure to follow RPM and Feed Rate REVERSE Guidelines may threaten operator safety from ejected parts or broken tools To mill a workpiece: Failure to follow RPM and Feed Rate Guidelines may threaten operator safety Control Panel Page 20 from ejected parts or broken tools To drill and thread a hole:...

  • Page 25: Section 5: Accessories

    SECTION 5: ACCESSORIES H8178—Variable Speed Power Feed Kit H8177—Worktable with Angle Figure 20. Figure 22. H8179—Horizontal Milling Table G9002—2 ⁄ " Swivel Base Milling Vise G5971 — 3 ⁄ " Swivel Base Milling Vise G5972—4" Swivel Base Milling Vise G5973—5" Swivel Base Milling Vise G5974—6"...
  • Page 26 G9322—Boring Head Combo Set H2689—R-8 Quick Change Collet Set Figure 24. G9760—20-PC. 2 & 4 Flute TiN End Mill Set. Figure 27. H5685—4 Rotary Table Figure 25. G9511—T-Slot Nuts, 4 PK, " Slot, Figure 28. Figure 26.

  • Page 27: Section 6: Maintenance

    SECTION 6: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. Schedule Figure 29 Daily Check: Monthly Check: Annual or Biannual Check: Figure 30 Lubrication Figures 29 31 Figure 31...

  • Page 28: Section 7: Service

    SECTION 7: SERVICE About Service Troubleshooting Figure 40 Figure 37 Figure 37 Figure 36 Figure 36 Figure 36 Page 31 START TAPPING Page 20 Tapping Figure 40 Page 31 FORWARD STOP START REVERSE Page 20 Page 31 Page 27 Page 27 Page 27 Page 28...
  • Page 29 Gibs and Backlash Tools Needed: Figure 33. To adjust the headstock gibs: To adjust the table gibs and the handwheel backlash: Figure Figure 32 Figure 34 Figure 32. Figure 33 Figure 34. Step 5...
  • Page 30 Service Lubrication Figure 35 Figure 35 Tools Needed: To lubricate the leadscrew and gears: Figure 35 Figure 35.

  • Page 31: Electrical Components

    Electrical Components Note: Available in color online at grizzly.com Figure 37. Figure 36.
  • Page 32 Figure 41. Figure 38. Figure 39. Figure 40.

  • Page 33: Wiring Diagram

    Wiring Diagram (G0619) This wiring diagram can be viewed online in full color at www.grizzly.com. Figure 36 S1 K3 K4 +5V SA SB SC Figure 37 See Figure 39 See Figure 38 Figure 38 See Figure 38 Figures 38 & 41...
  • Page 34 Parts Breakdown...
  • Page 35 PART # DESCRIPTION PART # DESCRIPTION P0619001 ARBOR (R-8/JT-6) P0619050 LENS P0619002 SPINDLE P0619051A DIGITAL SPD. DISPLAY UNIT N/S P0619003 OIL SEAL P0619052 BELT COVER P0619004 TAPER ROLLER BEARING 32907 PSB29M CAP SCREW M6-1 X 40 P0619005 OIL SEAL P0619054 SPINDLE COVER BASE P0619006 HEX NUT M5-.8...
  • Page 36 REF PART # DESCRIPTION REF PART # DESCRIPTION PSB16M CAP SCREW M4-.7 X 16 P0619129 SPACER P0619101 THRUST WASHER P0619130 SUPPORT FLANGE P0619102 SLIP-RING ASSEMBLY P0619131 WORM HANDWHEEL P0619103 WORM HOUSING PW01M FLAT WASHER 8MM P8101 BALL BEARING 8101 PN03M HEX NUT M8-1.25 P0619105 SUPPORT FLANGE...
  • Page 37 Parts Breakdown...
  • Page 38 PART # DESCRIPTION PART # DESCRIPTION P0619200 FLAT SPRING PRP56M ROLL PIN 4 X 25 PN01M HEX NUT M6-1 PRP73M ROLL PIN 4 X 30 P0619202 BALL OILER P0619253 RULER PK37M KEY 4 X 4 X 16 P0619255 BEARING 8101 PSB15M CAP SCREW M5-.8 X 20 P6001...

  • Page 39: Label Placement

    MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.

  • Page 40: Warranty And Returns

    WARRANTY AND RETURNS 1 year...

  • Page 41: Warranty Card

    WARRANTY CARD The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential. Note: We never use names more than 3 times. _____________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________...
  • Page 44 ® Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...

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