Grizzly G0448 Owner's Manual

Grizzly G0448 Owner's Manual

Mortising machine
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MODEL G0448
MORTISING MACHINE
OWNER'S MANUAL
COPYRIGHT © MAY, 2005 BY GRIZZLY INDUSTRIAL, INC. REVISED DECEMBER, 2007 (TR)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TREWPCBL7187 PRINTED IN TAIWAN.

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Summary of Contents for Grizzly G0448

  • Page 1 MODEL G0448 MORTISING MACHINE OWNER'S MANUAL COPYRIGHT © MAY, 2005 BY GRIZZLY INDUSTRIAL, INC. REVISED DECEMBER, 2007 (TR) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 ���� ������ �������� �������� ������ ������������ �� ��� ������ ������ ���������� ����������� ��� ������� �� ���� ������������������ ������� �� ����� ���������� ��� ������ ��� ������������ ����� �� ���� ������ ��� ������ �� ������� �������� ������� ��������� ����������� ������������� �� ������ ���...
  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........................2 Foreword ............................ 2 Contact Info ..........................2 Machine Data Sheet ........................3 Identification ..........................4 SECTION 1: SAFETY........................6 Safety Instructions for Machinery ....................6 Additional Safety for Mortising Machines ................... 8 SECTION 2: CIRCUIT REQUIREMENTS ..................9 110/220V Operation ........................
  • Page 4: Introduction

    INTRODUCTION Foreword Contact Info We are proud to offer the Model G0448 Mortising If you have any comments regarding this manual, Machine. This machine is part of a growing please write to us at the address below: Grizzly family of fine woodworking machinery.
  • Page 5: Machine Data Sheet

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  • Page 6: Identification

    G0448 Mortising Machine...
  • Page 7 Tilt Pin Q. Operating Handle Lock Handle U. Rear Head Tilt Bolt R. Fence Angle Scale S. Chuck Cover G0448 Mortising Machine...
  • Page 8: Section 1: Safety

    TIRED, OR UNDER THE INFLUENCE OF RESPIRATOR WHEN OPERATING DRUGS OR ALCOHOL. Be mentally alert MACHINERY THAT PRODUCES DUST. at all times when running machinery. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses. G0448 Mortising Machine...
  • Page 9 Make sure you lubricating and changing accessories. know what type of wood dust you will be 16. MAKE SURE GUARDS ARE IN PLACE exposed to and always wear an approved AND WORK CORRECTLY BEFORE respirator. USING MACHINERY. G0448 Mortising Machine...
  • Page 10: Additional Safety For Mortising Machines

    (570) 546-9663. No list of safety guidelines can be complete. Like all machines there is potential danger associated with the Model G0448. Accidents Every shop environment is different. Always consider safety first, as it applies to your are frequently caused by lack of familiarity individual working conditions.
  • Page 11: Section 2: Circuit Requirements

    SECTION 2: CIRCUIT REQUIREMENTS 110/220V Operation Plug Type The Model G0448 comes prewired with a NEMA 5-15 plug. If you wish to rewire the motor to 220V we recommend using the following plug (see Figure 5 for an example): Serious personal injury could occur if you 220V Plug &...
  • Page 12: Grounding

    DO NOT remove ground prong from plug to fit into a two-pronged outlet! If the plug will not fit the outlet, have the proper outlet installed by a qualified electrician. -10- G0448 Mortising Machine...
  • Page 13: Section 3: Set Up

    Wear safety glasses dur- ing the entire set up pro- Unpacking cess! The Model G0448 was carefully packed when it left our warehouse. If you discover the machine The Model G0448 is a is damaged after you have signed for delivery, heavy machine (320 lbs).
  • Page 14: Inventory

    In the event that any nonproprietary parts are missing (e.g. a nut or a washer), we would be glad to replace them, or for the sake of expedi- ency, replacements can be obtained at your local hardware store. Figure 6. Mortiser inventory. -12- G0448 Mortising Machine...
  • Page 15: Hardware Recognition Chart

    Hardware Recognition Chart -13- G0448 Mortising Machine...
  • Page 16: Clean Up

    Floor Load The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship- The Model G0448 weighs 320 lbs. and has a ment. Remove this protective coating with a sol- base footprint of 17 ⁄...
  • Page 17: Installing Mortising Unit On Base

    Concrete anchor studs are stronger and more permanent alternatives to lag shield anchors; however, they will stick out of the floor, causing a tripping hazard if you decide to move your machine at a later point. -15- G0448 Mortising Machine...
  • Page 18: Installing Handles

    Screw the remaining handles into the smaller handwheels (Figure 9) and tighten the lock- nuts against the handwheels. Slide the operating handle into the hub shown in Figure 10 and tighten the lock handle. Operating Handle Figure 10. Operating handle. -16- G0448 Mortising Machine...
  • Page 19: Test Run

    Page 26 for troubleshooting instructions. Gib Adjustments (Page 27). If you cannot easily locate the source of an Head Tilt Calibration (Page 28). unusual noise or vibration, contact our Service Department at (570) 546-9663 for help. Fence Calibration (Page 29). -17- G0448 Mortising Machine...
  • Page 20: Section 4: Operations

    Regardless of the con- first hole cut. tent in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. -18-...
  • Page 21: Adjusting The Depth Stop

    Depth Stop Stop Plate Lower Depth Stop Figure 14. Depth stops controls. Raise the mortising chisel until it is clear of the workpiece and tighten the upper depth stop against the top of the stop plate. -19- G0448 Mortising Machine...
  • Page 22: Table Controls

    This speed will vary depending on the wood type. —When cutting deep mortises, make a 1" deep cut, then back off and allow the chips to clear before cutting deeper. Note: Some chisel noise is normal. -20- G0448 Mortising Machine...
  • Page 23: Extendable Workstop

    Figure 17. Using the extendable workstop. Figure 18. Fence controls for angling. After the initial mortise is completed, remove the workpiece and slide the new workpiece against the extendable workstop to create an identical mortise in the next part. -21- G0448 Mortising Machine...
  • Page 24: Tilting Head

    Figure 20. Head height controls. Tighten the two large hex nuts on the inside of the head, and replace the chuck cover. Front Head Tilt Pin Tilt Bolt 30˚R Positive Stop Figure 19. Head tilt controls. -22- G0448 Mortising Machine...
  • Page 25: Section 5: Accessories

    Especially important if you or employees operate for hours at a time. H1302 H1298 H1300 H4979 H4977 G7984 H0736 H2347 Figure 22. Our most popular safety glasses. Figure 24. Our most popular earmuffs. -23- G0448 Mortising Machine...
  • Page 26 It also ® works for cleaning auto parts, tools, concrete, and porcelain surfaces. Natural, safe for the envi- ronment, and contains no CFC’s. Figure 26. G96 Gun Treatment spray. ® Figure 28. G7895 Citrus Degreaser. -24- G0448 Mortising Machine...
  • Page 27: Section 6: Maintenance

    Before applying lubricant, clean off sawdust and wood chips. Cleaning the Model G0448 is relatively easy. Your goal is to achieve adequate lubrication. Too Vacuum excess wood chips and sawdust, and much lubrication will attract dirt and sawdust.
  • Page 28: Section 7: Service

    3. Apply small amount of bees wax to overheat the drill bit. drill bit; face chisel slot sideways; clear chips often. 4. Wood is too green, has high moisture 4. Only mortise dry, untreated wood. content, or is pressure treated. -26- G0448 Mortising Machine...
  • Page 29: Adjusting Gibs

    Hex Wrench 4mm ..........1 screws. The Model G0448 has three gibs. One gib is To adjust the gibs: located on the side of the headstock and the other two gibs are located under the table (see Figure Loosen the hex nuts on the set screws.
  • Page 30: Calibrating Head Tilt

    Make sure the head is calibrated to 90˚. Stop Loosen the pointer screw, and adjust the 0 Figure 33. Head tilt controls. mark on the pointer even with the 0 mark on the scale. Tighten the pointer screw. -28- G0448 Mortising Machine...
  • Page 31: Calibrating Fence

    Be sure to use the hex nuts from the old gas spring if hex nuts are not included with the new one. Figure 35. Checking if fence is parallel to the chisel along its travel path. -29- G0448 Mortising Machine...
  • Page 32: Electrical Components And Wiring

    Electrical Components and Wiring ������ ��� ������� ��� �� ������ ����� ����� ���� ����� ����� ������� ����� ����� ��������������������� ���� ������ ������ ��� ��� �� ������� ������ ����� ����� ���� ��������� ����� ����� ������� ����� ��������������������� ���� ������ -30- G0448 Mortising Machine...
  • Page 33: Parts Breakdown

    ��� ��� ����� ��� ��� ��� ��� ��� ��� ��� ��� ����� ��� ��� ��� ��� ��� ��� ��� ����� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ����� ��� ��� ����� -31- G0448 Mortising Machine...
  • Page 34: Parts List

    CAPACITOR 30M 350VAC PSS03 SET SCREW 1/4-20 X 3/8 PSS18 SET SCREW 5/16-18 X 3/4 P0448295 SLEEVE PN02 HEX NUT 5/16-18 PN05 HEX NUT 1/4-20 P0448244 CHUCK 1.5-13MM 1/2-20UNF 299-1 PB05 HEX BOLT 1/4-20 X 3/4 -32- G0448 Mortising Machine...
  • Page 35 GRIZZLY LOGO PLATE P0448335 SPECIAL SCREW 316-1 P0448316-1 LOGO SCREW P0448336 PAW03M HEX WRENCH 3MM P0448337 POWER CORD PAW04M HEX WRENCH 4MM P0448338 RIVET PAW05M HEX WRENCH 5MM PWR1214 COMBO WRENCH 12/14MM PB55 HEX BOLT 1/2-13 X 1-1/2 -33- G0448 Mortising Machine...
  • Page 36: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
  • Page 37 Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 38 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...
  • Page 40 Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ® Visit Our Website Today And Discover Why Grizzly Is The Industry Leader! ® • SECURE ORDERING • ORDERS SHIPPED WITHIN 24 HOURS • E-MAIL RESPONSE WITHIN ONE HOUR...

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