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This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
Do not perform any operation freehand. at www.grizzly.com. Any updates to your model g) Never reach around or over saw blade. of machine will be reflected in these documents as soon as they are complete.
identification figure 1. main view of machine features and controls. a. crosscut table—provides a wide, stable rip fence—fully adjustable with micro- platform for supporting full-size panels during adjustment knob for precision adjustments. crosscutting operations. fence face can be positioned for standard cutting operations, or in the lower position for b.
model G0623X/G0623X3 10" SlIdING TABle SAW model number g0623X g0623X3 product dimensions Weight 533 lbs Width (side-to-side)/depth (front- 76 x 124-3/4 x 46 in. to-back)/height foot print (Width/depth) 25-1/5 x 28 in. 60 x 28 in. shipping dimensions carton 1 type Wood Crate Content...
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model number g0623X g0623X3 operation information main blade size 10 in. main arbor size 5/8 in. scoring blade size 3-1/8 in. scoring blade arbor size 22 mm maximum Width of dado 13/16 in. main blade tilt 0 - 45 deg main blade speed 4000 rpm scoring blade tilt...
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model number g0623X g0623X3 construction materials table Cast iron sliding table aluminum base steel body assembly steel Cabinet steel trunnions Cast iron fence assembly extruded aluminum rails hardened steel guard plastic spindle bearing type radial ball bearing 6004llb paint powder Coated other related information No of dust ports dust port size...
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SlIdINg TABle SlIdINg TABle SAW CAPACITIeS SAW CAPACITIeS Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 model g0623X3 10"...
section 1: safety For Your Own Safety, Read Instruction Manual Before Operating This Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor- tance of the safety messages.
additional safety for sliding table saws blade guard/riving Knife. to reduce the riving Knife alignment. if the riving knife risk of kickback, always make sure the riving is not aligned with the saw blade, the workpiece knife and the blade guard are properly installed could bind and cause kickback.
preventing Kickback protecting yourself from Kickback below are ways to avoid the most common causes of kickback: even if you know how to prevent kickback, it • only cut workpieces with at least one smooth may still happen. here are some tips to pro- and straight edge.
glossary of terms the following is a list of common definitions, terms and phrases used throughout this manual as they relate to this table saw and woodworking in general. become familiar with these terms for assembling, adjusting or operating this machine. arbor: the metal shaft on which the blade is parallel: being an equal distance apart at every mounted.
section 2: poWer supply availability Before installing the machine, consider the avail- ability and proximity of the required power supply For your own safety and protection of circuit. If an existing circuit does not meet the property, consult an electrician if you are requirements for this machine, a new circuit must unsure about wiring practices or electrical be installed.
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g0623X circuit requirements g0623X3 circuit requirements 220v This machine is prewired to operate on a power This machine is prewired to operate on a power supply circuit that has a verified ground and meets supply circuit that has a verified ground and meets the following requirements: the following requirements: circuit type ....
440v operation. the 440v magnetic switch, connected (hardwired) machine. part p0623X30346a, can be purchased from grizzly by calling 1-800-523-4777. In the event of a malfunction or breakdown, grounding provides a path of least resistance this rewiring job must be inspected by a quali-...
section 3: setup unpacking this machine presents serious injury hazards Your machine was carefully packaged for safe to untrained users. read transportation. Remove the packaging materials through this entire manu- from around your machine and inspect it. If you al to become familiar with discover any damage, please call us immediately the controls and opera- at (570) 546-9663 for advice.
inventory after all the parts have been removed from the boxes in the crate, you should have the items listed below. if any nonproprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
cleanup Gasoline or products with low flash points can The unpainted surfaces of your machine are explode or cause fire if coated with a heavy-duty rust preventative that used to clean machin- prevents corrosion during shipment and storage. ery. Avoid cleaning with This rust preventative works extremely well, but it these products.
site considerations Weight Load Physical Environment Refer to the Machine Data Sheet for the weight The physical environment where the machine is of your machine. Make sure that the surface upon operated is important for safe operation and lon- which the machine is placed will bear the weight gevity of machine components.
There are three options for leveling the are not followed. saw: 1) Place it on a mobile base (Grizzly get help when lifting or Model G7315Z) and use the mobile base moving the machine and controls to level it, 2) shim under the cabinet, its components.
assembly & setup put a 12mm flat washer, lock washer and hex nut onto the bottom of each t-stud and tighten the hex nut to secure the sliding table in place. before shipping, the sliding table was installed on the machine and calibrated to the main table and install the small extension table with the two blade.
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level the top of the extension tables even 11. mount the rip fence rail as shown in figure with the top of the cast iron table. 22. make sure the black tab is toward the back end of the saw. adjust the hex nuts so using a straightedge as a guide (figure 20), the gap between the rail and tables is even, adjust the leveling cap screws to align the top...
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note: The fence should slide smoothly on the 15. place a 12mm flat washer on the crosscut rail; if it doesn't, remove the fence base and table lock lever, then insert it through the adjust the spring pressure plate mounting crosscut fence and thread the m12-1.75 position on the fence base (see Figure 24).
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18. insert the two crosscut brace knobs with 22. hold the crosscut fence against the positive 8mm flat washers through the crosscut table, stop bolt, shown in figure 30, then tighten then thread the square nuts onto the ends of the knob underneath the crosscut table to the knob threads (figure 28, A).
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24. remove the shipping brace from the sliding 26. thread two m5-.8 x 12 cap screws with 5mm table (figure 32), then install the sliding table lock washers through the switch bracket and end cover over the fixed part of the sliding into the sliding table base, and tighten the table end, as shown in figure 33, using the cap screws (see figure 35).
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29. adjust the feet downward so they press 33. insert the arbor lock tool into the hole shown against the floor, then tighten the hex nuts up in figure 39, rotate the arbor until the arbor against the support leg so the feet are locked lock tool seats, then install the scoring blade, in place.
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36. use a straightedge to make sure the riving 37. install the blade guard on the riving knife, as knife and scoring blade are aligned with the shown in figure 43, with the m10-1.5 x 25 main blade. the alignment should be with the cap screw an m10-1.5 lock nut shipped in blade bodies, not the carbide teeth.
39. install the hose support, as shown in figure 40. secure a 4" dust hose to the dust port located 45, with hardware shown below. under the saw table and the 2 ⁄ " dust hose to the blade guard (see figure 46). hose 4"...
power connection to connect the model g0623X/g0623X3 to power: open the power connection box shown in before the machine can be connected to the figure 49. power source, an electrical circuit must be made available that meets the minimum specifications given in Circuit requirements on page 14.
test run g0623X3: Connect the incoming power wires to the terminals shown in figure 51. note: If using a phase converter, connect the after the machine has been connected to the manufactured power leg to the #2 terminal to power source, the machine must be test run to prevent damage.
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to test run the saw: disCoNNeCt saW from poWer! put on safety glasses, make sure any bystand- move the sliding table all the way forward, ers are out of the way, and that all tools have then open the orange blade guard (refer to been removed from the saw.
Workpiece non-through & inspection through cuts non-through cuts some workpieces are not safe to cut on this machine or may need to be modified before they A non-through cut is a sawing operation where can be safely cut. before cutting, inspect all the blade does not protrude above the top face of workpieces for the following: the wood stock, as shown in the Figure below.
blade guard & riving Knife To ensure that the riving knife works safe- ly, it MUST be aligned with and correctly adjusted to the blade. the term "blade guard" refers to the assembly that consists of the guard and riving knife assembly When to use the blade guard (see figure below).
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blade guard installation & removal testing guard for correct operation the blade guard fits over the riving knife and is after installing the blade guard, you must verify secured in place with an m10-1.5 x 25 cap screw that it functions correctly before making a cut. to and an m10-1.5 lock nut (see "mounting screw"...
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riving Knife installation & removal Top Distance the riving knife must be correctly installed, adjust- Minimum 3mm ed, and aligned in order to provide the maximum Maximum 8mm safety benefit. the riving knife attaches to the mounting block as shown in figure 57. always firmly tighten the hex Bottom Distance nut when securing the riving knife in place.
safety tips blade requirements your safety is important. the tips below are the riving knife included with this machine is intended to supplement section 1: safety. 0.090" (2.3mm) thick and is only designed for 10" but remember, no safety list can cover every situ- diameter blades.
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Crosscut blade features: Laminate blade features: • Best for cutting across the grain • Best for cutting plywood or veneer • 60-80 teeth • 40-80 teeth • Alternate top bevel tooth profile • Triple chip tooth profile • Small hook angle and a shallow gullet •...
changing main use the arbor wrenches to remove the arbor nut and arbor flange, as shown in figure blade 68, then pull the old blade off the arbor. The arbor nut has left-hand threads and loosens by turning clockwise. this saw performs best with high-quality sharp blades.
changing/adjusting adjusting scoring blade disCoNNeCt saW from poWer! scoring blade unlock the scoring blade controls by inserting a 6mm hex wrench into the controls lock hole shown in figure 71 and turning the mecha- the scoring blade included with the model nism inside counterclockwise until loose.
rip cutting determine which cutting operation will be best suited for the workpiece to be ripped. • to use the sliding table, read the instructions this saw has the capability of rip cutting large titled “rip Cutting w/sliding table.” panels (figure 72). the sliding table removes the burden of sliding a large and heavy panel over a •...
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rip cutting with rip fence slide the leading end of the rip fence so it is even with the center of the main saw blade as slide the crosscut table out of the way. shown in figure 77. lock the sliding table into a stationary posi- note: This technique allows the finished cut- tion (see figure 75).
crosscutting additionally, this machine has the capability of crosscutting workpieces while using the rip fence as a cut-off gauge (figure 81). the model g0623X/g0623X3 can crosscut full size panels with the fence in the forward or rear position, although it is easier to load full size pan- els with the crosscut fence mounted in the forward position (see figure 79).
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crosscutting full size panels load the workpiece onto the table saw. the set up should look similar to figure 80. install the crosscut fence in the forward mounting location shown in figure 82 and once all the necessary safety precautions lock it in place.
miter cutting rotate the fence to the desired angle and lock it in place. position the flip stop according to the length the crosscut fence allows miter cuts from 0˚ of the workpiece you want to cut off to the left through 135˚.
dado cutting installing dado blade disCoNNeCt saW from poWer! move the sliding table out of the way to Commonly used in furniture joinery, a dado is a expose the lower blade cover. straight channel cut in the face of the workpiece. Dadoes are "non-through"...
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cutting dadoes with a dado blade cutting dadoes with a standard blade Because dado blades are much wider than stan- dard blades, they place a greater amount of force a ripping blade is typically the best blade to use against the workpiece when cutting. This addition- for cutting dadoes when using a standard blade al force increases the risk of kickback, requiring because it removes sawdust very efficiently.
rabbet cutting reconnect the saw to the power source and turn the saw ON. allow the blade to reach full speed, then perform the cutting operation. Commonly used in furniture joinery, a rabbet is an repeat the cutting operation on the other l-shaped groove cut in the edge of the workpiece.
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cutting rabbets with a dado blade raise the blade up to the desired depth of cut (depth of rabbet channel desired). disCoNNeCt the saW from poWer! adjust the fence so the blade is aligned with adjust the dado blade to the height needed the inside of your rabbet channel as shown in for the rabbeting operation.
resawing making resaw barrier the resaw barrier acts in tandem with the rip fence when resawing to provide tall support for the workpiece to minimize the probability of it binding against the blade and causing kickback. resawing operations require proper pro- tools needed: cedures to avoid serious injury.
resawing operations raise the blade approximately an inch, or close to half the height of the workpiece, the table saw motor is pushed to its limits when whichever is less. resawing. if the motor starts to bog down, slow down your feed rate. motor overloading and blade wear can be reduced by using a ripping blade.
section 5: shop made safety accessories featherboards Cut a 30º angle at one end of the board. make a series of end cuts with the grain ⁄ "– ⁄ " apart and 2"–3" long, as shown in figure easily made from scrap stock, featherboards 101 (a).
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rout a ⁄ "– ⁄ " wide slot 4"–5" long in the drill a ⁄ " hole in the center of the bar, then workpiece and 1"–2" from the short end of the countersink the bottom to fit a ⁄ "-20 flat head featherboard (see figure 102).
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mounting featherboards w/clamps mounting featherboard in miter slot lower the saw blade, then adjust the fence to lower the saw blade, then adjust the fence to the desired width and secure it. the desired width and secure it. place the workpiece against the fence, mak- place the workpiece evenly against the fence, ing sure it is 1"...
push sticks supporting: a second push stick can be used to keep the workpiece firmly against the fence while cutting. When using a push stick in this manner, only apply pressure before the blade; otherwise, When used correctly, push sticks reduce the risk pushing the workpiece against or behind the of injury by keeping hands away from the blade blade will increase the risk of kickback (see "push...
push blocks the notched end of the push block is then used to push the workpiece the rest of the way through the cut, keeping the operator's hands at a safe distance from the blade. a push stick is often When used correctly, a push block reduces the used at the same time in the other hand to sup- risk of injury by keeping hands away from the...
zero-clearance remove the main blade and the spacer block behind it (see figure 113). insert a zero-clearance insert can be made for the saw in about 30 minutes, and must be made of ⁄ " furniture quality plywood or hardwood. (We rec- ommend making at least 6–12 while you are going through the process, so you have plenty on hand for varying blade widths, heights, or angles.
Countersink the holes you drilled in step 7 14. Close the cover over the blade and move the (see figure 115), so the heads of the mount- sliding table to the center of the saw. ing screws can be recessed into the table insert when installed.
NOTICE refer to the newest copy of the grizzly catalog for other accessories available for this machine. 10" blades h5190—razor variable tooth carbide 50t h9146—heavy-duty atb carbide tip 60t...
section 7: maintenance cleaning always disconnect power to the machine before Cleaning the model g0623X/g0623X3 is relative- performing maintenance. ly easy. vacuum excess wood chips and sawdust failure to do this may from the table saw and inside the cabinet. Wipe result in serious person- off the remaining dust with a dry cloth.
lubrication leadscrews: use multi-purpose grease on the leadscrews (figure 123) every 6-12 months, at the same time you lubricate the trunnions. Wipe the leadscrews clean with a dry rag and brush a bearings: the bearings are sealed and pre- light coat of new grease on them with a clean, lubricated;...
section 8: service Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663. Note: Please gather the serial number and manufacture date of your machine before calling. troubleshooting motor &...
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symptom possible cause possible solution machine has vibration or noisy 1. motor or component is loose. 1. inspect/replace stripped or damaged bolts/ operation. nuts, and re-tighten with thread locking fluid. 2. blade is at fault. 2. replace warped, bent, or twisted blade; resharpen dull blade.
belt replacement scoring belt replacement disCoNNeCt saW from poWer! tilt the blade to 45˚ and lower it as far as it main belt replacement will go. disCoNNeCt saW from poWer! remove the motor cabinet door. tilt the blade to 45˚ and lower it as far as it will go.
blade tilt calibration 45° stop disCoNNeCt saW from poWer! adjust the blade angle until you hit the 45° the blade tilt is calibrated at the factory, but can positive stop and check the blade angle with be recalibrated if it changes during the life of the a 45°...
sliding table parallel rotate the blade 180°, move the sliding table all the way forward, and measure the dis- adjustment tance between "b" in figure 129. Note the difference between the two posi- tions. the table is calibrated at the factory, but can be adjusted slightly if it is not parallel to the blade.
sliding table if the adjustment bolts do require adjustments, turning them counterclockwise increases pres- adjustment sure against the steel rails. this reduces table movement slop, which increases accuracy, but makes it harder to slide the table. the sliding table features an adjustment bar with turning the adjustment bolts clockwise decreases bolts that control how easily the sliding table the pressure against the steel rails.
squaring crosscut loosen the knob on the crosscut fence to allow it to pivot (make sure 90° stop bolt fence to blade remains against the fence during adjust- ments). loosen the hex nut on the 90° stop bolt squaring the crosscut fence to the blade ensures shown in figure 133, and rotate the 90°...
adjusting riving tools needed straightedge ............1 Knife mounting block Wrench 17mm ........... 1 hex Wrench 4mm ..........1 to adjust the riving knife mount block: the riving knife must be aligned with the blade when installed. if the riving knife is not aligned disCoNNeCt saW from poWer! with the blade, then the workpiece will be forced sideways during the cut, which will increase the...
Technical source. Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -72- Model G0623X/G0623X3 (Mfg. Since 5/12)
main trunnion REF PART # DESCRIPTION REF PART # DESCRIPTION P0623X0101 CHANNEL BASE PLW04M LOCK WASHER 8MM P0623X0102 TRUNNION BRACKET P0623X0113 BLADE GUARD PLATE PCAP04M CAP SCREW M6-1 X 10 P0623X0114 HINGE PLW03M LOCK WASHER 6MM PS09M PHLP HD SCR M5-.8 X 10 PCAP11M CAP SCREW M8-1.25 X 16 P0623X0117...
main motor parts list PART # DESCRIPTION PART # DESCRIPTION 201V2 P0623X0201V2 BLADE GUARD COVER V2.05.12 PCAP77M CAP SCREW M12-1.75 X 30 202V2 PLN05M LOCK NUT M10-1.5 P0623X0236 SHAFT 203V2 PCAP64M CAP SCREW M10-1.5 X 25 P0623X0237 BUSHING P0623X0204 RIVING KNIFE MOUNTING BLOCK PBHS22M BUTTON HD CAP SCR M8-1.25 X 20 PK34M...
tables REF PART # DESCRIPTION REF PART # DESCRIPTION P0623X0401 LARGE EXTENSION TABLE PHTEK15M TAP SCREW M4 X 10 P0623X0402 CAST IRON TABLE P0623X0421 RAIL END PLATE P0623X0403 TABLE INSERT P0623X0422 SMALL EXTENSION TABLE PCAP15M CAP SCREW M5-.8 X 20 PW04M FLAT WASHER 10MM P0623X0405...
Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
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FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...
Warranty & returns Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ® ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...