DeVilbiss 250E20AD Generator User Manual
DeVilbiss 250E20AD Generator User Manual

DeVilbiss 250E20AD Generator User Manual

Oil lubricated single stage portable air compressor

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50E2OAD
GENERAL
MANUAL
FOR OIL LUBRICATED
SINGLE STAGE PORTABLE AIR COMPRESSOR
TABLE OF CONTENTS
SAFETY GUIDELINES ............................................
1
WARRANTY ...........................................................
2
WARNING
CHART ...............................................
3-4
GLOSSARY .............................................................
5
DUTYCYCLE ..........................................................
5
GENERAL INFORMATION ...................................
5
ON-RECEIPT INSPECTION ..................................
5
DESCRIPTION OF OPERATION ..........................
5-6
ASSEMBLY .............................................................
6
Items Needed for Assembly ................................
6
Installing Rubber Foot Strip and Wheels ............
6
Installing Handle .................................................
6
INSTALLATION
AND
BREAK-IN PROCEDURES .....................................
6-8
Location of Air Compressor ................................
7
Outside Location .................................................
7
Voltage and Circuit Protection ...........................
7
Extension Cords ..................................................
7
Lubrication and Oil ..............................................
7
Grounding
Instructions .......................................
7
Piping ...................................................................
8
8
Break-in Procedures ...........................................
8
OPERATING PROCEDURES .................................
8
Daily Start-Up Checklist .....................................
8
Normal Operation ................................................
8
MAINTENANCE
....................................................
9
Routine Maintenance
Schedule ........................
9
SERVICE INSTRUCTIONS ..................................... 9-11
Replacement
.......................................................
9
Oil - Checking and Changing .............................
9
Replacement
.......................................................
9
Replacement
.......................................................
9
10
Belt Replacement ...............................................
10
Pressure Switch - Replacement .........................
10
Motor Overload Protector - Reset ......................
10
Pulley and Flywheel - Alignment ........................
10
10
STORAGE ...............................................................
1 1
TROUBLESHOOTING
GUIDE ........................... 11 - 13
SAFETY
GUIDELINES
- DEFINITIONS
This manual contains information
that is important for you to know
and understand. This information
relates
to protecting
YOUR
SAFETY
and
PREVENTING
EQUIPMENT
PROBLEMS.
To
he_p you recognize this informa-
tion, we use the symbols to the
right. Please read the manual and
pay attention to these sections.
[ _, DANGER
J
URGENTSAFETYINFORMATION- A HAZARD
THATWILLCAUSESERIOUS INJURYOR LOSS
OF LIFE.
a, WARNING
]
IMPORTANTSAFETYINFORMATION -AHAZARD
THATMIGHTCAUSESERIOUSINJURYORLOSS
OF LIFE.
_CAUTION
]
Informationfor preventingdamageto
equipmenL
NOTE
I
Informationthat youshouldpayspecia
attentionto.
Call our Toll Free Number 1-800-888-2468, Ext 2, then 1, to obtain the location of the nearest Authorized
Service Center for ordering repair parts and for warranty repairs.
When ordering repair parts from your local Authorized Service Center, always give the following information:
• Model number of your compressor
• Part number and description of the item you wish to purchase
Retain Original Sales Receipt as Proof of Purchase for Warranty Repair Work.
DeVilbiss Air Power Comp;
MG3-OLPORT-3A
11/6/98

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Summary of Contents for DeVilbiss 250E20AD

  • Page 1: Table Of Contents

    When ordering repair parts from your local Authorized Service Center, always give the following information: • Model number of your compressor • Part number and description of the item you wish to purchase Retain Original Sales Receipt as Proof of Purchase for Warranty Repair Work. DeVilbiss Air Power Comp; MG3-OLPORT-3A 11/6/98...
  • Page 2: Warranty

    All decisions of DeVilbiss Air Power Company/ExCell Manufactudng with regard to this policy shall be final. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. ( RESPONSIBILITYOF ORIGINAL PURCHASER (Ini_al User): J Retain onginal cash register sales receipt as proof of purchase for warranty work.
  • Page 3 IMPORTANT SAFETY INSTRUCTIONS • SAVE THESE INSTRUCTIONS • ¥I__ IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUC- TIONS BEFORE USING THIS EQUIPMENT. HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT RISK OF BURSTING A/RTANK...
  • Page 4 HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT RISK OF REPAIRS ATTEMPTED UNQUALIFIED ELECTRICAL WIRING REPAIRS PERSONNEL RESULT SERIOUS ELECTRICAL SHOCK REQUIRED THIS PRODUCT SHU_ INJURY OR DEATH BY ELECTROCU_ON. PERFORMED BY AUTHORIZED SERVICE CEN- (cont'd) ACCORDANCE WITH NATIONAL AND LOCAL ELECTRICAL CODES. ELECTRICAL GROUNDING: MAKE...
  • Page 5 U.L. Listed: Products with the U.L. mark are listed by For the location or a listing of the nearest DeVilbiss Underwriters Laboratories, Inc. (U.L.). Samples of these prod- Air Power Authorized Warranty Service Center, call our toll ucts have been evaluated by U.L. and meet the applicable free number at 1-800-888-2468, Ext, 2.
  • Page 6: Description Of Operation

    Installing Handle DESCRIPTION OF OPERATION (cont'd) 1. Insert the open end of the handle under the saddle (Fig. 1). Outlet Pressure Gauge: The outlet pressure gauge indi- Before attaching handle, you may have to pullthe open cates the air pressure available at the outlet side of the ends of the handle apart so they fit tightly against the side regulator.
  • Page 7: Voltage And Circuit Protection

    Voltage andCircuitProtection Place unit on a level surface. Remove oil fill plug and slowly add a compressor oil such as Castrol Heavy Duty 30 weight Refer to your Parts Manual for voltage and circuit protection until it is even with the top of the oil fill hole. (It must not be requirements of your compressor.
  • Page 8: Additional Regulators And Controls

    4. Clean or blow off fins or any part of compressor that Piping collects dust and dirt. Compressor will run cooler and provide longer service. 5. Before attaching an air hose or accessory make sure Plastic or PVC pipe is not designed for use with the pressure switch lever is in the "OFF"...
  • Page 9: Service Instructions

    MAINTENANCE A dirty air filter will not allow the compressor to operate at full capacity. Before you use the compressor, check the air filter to be sure it is clean. UNIT CYCLES AUTOMATICALLY WHEN POWER If it is dirty, replace it with a new filter. On some models, the IS ON.
  • Page 10: Belt Guard - Removal And Installation

    Inspect valves; replace if OR CHANGE AND MODIFY ANY PRESSURE CON- necessary. TROL RELATED DEVICE. IF REPLACEMENT NECESSARY, THE SAME RATED SWITCH MUST BE USED. CONTACT A DEVILBISS AIR POWER NOTE AUTHORIZED SERVICE CENTER FOR REPLACE- Do not use gasket cement on any gasket MENT.
  • Page 11: Guide

    STORAGE OF COMPRESSOR OUTFIT 1. Review the "Maintenance" section on the preceding 3. Remove any air tool or accessory. pages and perform scheduled maintenance as 4. Protect the electrical cord and air hose from damage necessary. Drain the water from the air tank. (such as being stepped on or run over).
  • Page 12 TROUBLESHOOTING GUIDE (CONT'D) CAUSE CORREC'I1ON PROBLEM Restricted or defective check valve. Remove and clean or replace. Knocking noise Loose pulley. Torque pulley set screw, see page 10. Low oil level. Maintain prescribed oil level. Add oil. Loose flywheel. Torque screw 15-20 ft. Ibs. Loose compressor mounting screws.
  • Page 13: Guide

    TROUBLESHOOTING GUIDE (CONT'D) PROBLEM CAUSE CORRECTION Restricted air intake. Replace filter. Dirty air filter, Compressor is not supplying enough air Prolonged excessive use of air. Decrease amount of air usage. Check the accessory air requirement. If to operate accessories. Compressor is not large enough for air requirement.
  • Page 14 SERVICE NOTES...
  • Page 15 SERVICE NOTES...
  • Page 16 GENERAL MANUAL OIL LUBRICATED SINGLE STAGE PORTABLE AIR COMPRESSOR SERVICE NOTES DeVilbiss Air Power Company • 213 Industrial Drive • Jackson, TN 38301-9615...
  • Page 17 250E20AD September, 2000 OII Free Re_3alri_u_d TAB: °.8 Harsenower - 81nale Cylinder...
  • Page 18 250E20AD (cont'd) DAG-487 Shroud Asey. (Includes #2, 3, 4) 91892588 Screw (12 used) Front Cover (Included with #1) Side Cover (Indudecl with #1) OAC- 185 Outlet Tube 91895680 Screw (8 used) (torque 50-70 In/Ib) SSP-7821-1 Nut (torque 50-60 IrYlb) CAC-1120 BracKet C-M0-3018-4 Motor 2 1/2 HP...
  • Page 19 250E20AD (cont'd) ° I N_. i TORQUE ,7 to 10 Ft. Lba. 7 to 10 Pt. L_al. lOOto 120 In. Lbo. 80 to 100 In. Lb,, 42to48 n. L.be. September, 2000 OIIFreeRet0alr Manual TAB:2.11Honmoower BlnuleCylinder...
  • Page 20 250E20AD (cant'd) PART NUMBER DEeCRIPTICN Intake Filter Fastener DAC - 143 Intake Filter Filter Screen .m=mJ Intake Muffler KK-49e7 Head SSF-6840 Stud SSF-990 Screw(3 used) DAC- 14O Flow Valve CAC-1175 Gasket KK-5040 Valve Plate Assembly ( includes valves, restrictors end screws) SBG-8156 C-Ring Connecting...

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