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ENGINE HORSE POWER
COMPRESSOR BORE
COMPRESSOR STROKE
AIR TANK CAPACITY
APPROXIMATE UNLOADER PRESSURE 175 PSIG
SCFM @ 100 psig
SCFM @ 175 Psig
•
This product is not equipped with a spark arresting muffler. If the product will be used around
flammable materials, or on land covered with materials such as agricultural crops, forest, brush, grass, or other similar
items, then an approved spark arrester must be installed and is legally required in the state of California. It is a
violation of California statutes section 130050 and/or sections 4442 and 4443 of the California Public Resources
Code, unless the engine is equipped with a spark arrestor, as defined in section 4442, and maintained in effective
working order. Spark arresters are also required on some U. S. Forest service land and may also be legally required
under other statutes and ordinances.
•
Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects or
other reproductive harm.
MGP-DAC-7161-2A 7/9/99
General Operation and
Parts Instructions for
Gasoline Compressor
Outfits
MODEL NO.
DACE-7161-2
11HP
1.96/4.3
2.17
30 GAL.
12.5
12.0
213 Industrial Dr. • Jackson, TN 38301
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Related Manuals for DeVilbiss DACE DACE-7161-2
Summary of Contents for DeVilbiss DACE DACE-7161-2
- Page 1 ENGINE HORSE POWER COMPRESSOR BORE COMPRESSOR STROKE AIR TANK CAPACITY APPROXIMATE UNLOADER PRESSURE 175 PSIG SCFM @ 100 psig SCFM @ 175 Psig • This product is not equipped with a spark arresting muffler. If the product will be used around flammable materials, or on land covered with materials such as agricultural crops, forest, brush, grass, or other similar items, then an approved spark arrester must be installed and is legally required in the state of California.
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Page 2: Table Of Contents
Check Valve Inspection and Cleaning ... 18-19 Servicing Intake and Exhaust Valves ... 19 TROUBLESHOOTING GUIDE ... 20-24 Air Compressor Diagram & Parts List ... 26-27 Compressor Pump Diagram & Parts List ... 28-29 WARRANTY ... 30 SERVICE NOTES ... 31 ORDERING REPAIR PARTS ... -
Page 3: Safety Precautions
SAFETY GUIDELINES - DEFINITIONS This manual contains information that is important for you to know and understand. This information relates to protect- ing YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols to the right. Please read the manual and pay attention to these sections. DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. - Page 4 AND BLEED PRESSURE FROM THE AIR HOSE AND TANK BEFORE ATTEMPTING MAINTENANCE, ATTACHING TOOLS OR ACCESSORIES. ALWAYS OPERATE AIR COMPRESSOR IN A CLEAN, WELL VENTILATED AREA. AVOID ENCLOSED AREAS SUCH AS GARAGES, BASEMENTS, STORAGE SHEDS, ETC., WHICH LACK A STEADY EXCHANGE OF AIR.
- Page 5 HAZARD THE ENGINE CAN START ACCIDENTALLY RISK FROM IF THE FLYWHEEL IS TURNED BY HAND OR MOVING PARTS MOVED BY PULLING ON THE STARTER ROPE. MOVING PARTS SUCH AS THE PULLEY, FLYWHEEL AND BELT CAN CAUSE SERIOUS INJURY IF THEY COME INTO CONTACT WITH YOU OR YOUR CLOTHING.
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Page 6: General Information
A regularly scheduled program of preventive mainte- nance is necessary to insure the long life that has been designed into your DeVilbiss compressor outfit. This instruction manual, along with regular maintenance will maintain your compressor outfit in good working order. -
Page 7: Compressor Diagram
Pump Air Intake Filter Engine Oil Belt Dipstick Guard Fuel Engine Two-Stage Tank Pump Engine Air Filter Pump Oil Engine Oil Fill Plug Drain (Not Shown) Throttle Control Pump Oil Unloader Sight Glass Pump Oil Safety Drain Plug Valve Pressure Air Outlet For Gauge Discharge... -
Page 8: Installation
If inhaled, it can cause dizziness, unconsciousness and possibly death. The air compressor outfit should be located as close as possible to the point where the compressed air is to be used. The area selected should be dry, clean, cool, and well ventilated. -
Page 9: Air Line Piping (Stationary Compressor Outfits)
NOTE Where a remote air intake is used, enlarge the side of the air intake piping by one pipe size for each 10 feet of length. Stationary outfits must be bolted or lagged to the floor to prevent movement. When lagging down, leave a mini- mum of 1/8 inch between the bolt and support feet. - Page 10 Figure 4. Typical Compressed Air Distribution System PAGE 10...
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Page 11: Operation
Operator Controls The unloader valve for the operation of the gasoline compressor outfit is located between the compressor pump and gasoline engine. The air discharge valve can be located on the end of the air tank. The safety valve and pressure gauge are attached to the tank below the unloader. - Page 12 60 fluid oz.. TWO STAGE COMPRESSOR UNITS Viscosity Chart Recommended Oil Room or Ambient (API SG/CD Heavy Duty) SAE20 SAE30 Crankcase capacity equals approximately 60 fluid ounces. 2. The air compressor outfit is ready for use. Temperature Below 20ºF Above 32ºF...
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Page 13: Daily Startup Procedures
3. Periodically check the compressor outfit during the first few days of operation to make sure the compressor outfit is running smoothly and all controls are operating properly. NOTE After the compressor has been in operation for 2 to 3 hours, tighten the compressor head bolts. -
Page 14: Maintenance
"Gasoline Engine Owners Manual". ROUTINE MAINTENANCE SCHEDULE DAILY 1. Check the gasoline engine and air compressor pump oil levels; add if necessary. PAGE 14 2. Turn the engine lever or key switch to the OFF position. -
Page 15: Cleaning The Air Compressor Outfit
A clean compressor runs cooler and provides longer service. CHECKING AND CHANGING OIL Overfilling with oil will cause premature air compressor failure. Do not overfill. 1. Check oil level in compressor crankcase before each use. For two stage compressors the oil level should be to the middle of the oil sight glass. -
Page 16: Checking And Changing Air Intake Filter
When the air filter becomes dirty, oily, or covered with paint overspray it must be replaced. To check and/or replace the air intake filter, remove the screw securing the filter assembly to the air compressor pump. Re- move the filter. Inspect condition of filter; replace if necessary. -
Page 17: Checking And Adjusting Belt Tension
Moving parts, unexpected engine start-up and compressed air can cause serious injury. Always disconnect the spark plug wire and relieve pressure from the air tank before performing any of these service procedures. Never operate the air compressor with the belt guard removed. -
Page 18: Engine Pulley And Flywheel Alignment
REPLACING DRIVE BELT (cont’d) 5. Slide the engine back into its original position and adjust the belt tension, Figure 8. For compressors equipped with standard V-belts, the proper tension for each belt is approximately 1/4 inch belt deflection measured midway between the engine pulley and flywheel when a 4 pound downward force, or equivalent finger pressure, is applied at that point. -
Page 19: Servicing Intake And Exhaust Valves
6. Reinstall the check valve. DO NOT OVER- TIGHTEN. SERVICING INTAKE AND EXHAUST VALVES The intake and exhaust valves as well as the valve plates and cylinder head will, over a period of time accumulate residue of carbon-like material on their surfaces. -
Page 20: Troubleshooting Guide
TROUBLESHOOTING GUIDE Performing service checks or repairs may expose moving parts, or compressed air sources. Personal injuries may occur. Prior to attempting any service check or repairs, remove the spark plug wire and bleed off all air pressure. Never operate the outfit with the belt guard removed. - Page 21 TROUBLESHOOTING CHART (Continued) PROBLEM Rough Operation of Gasoline Engine. (Consult the "Gasoline Engine Owners Manual" for Manufacturer's Service Center for warranty, repairs and service parts.) Insufficient air and too much compressor "ON" time. Flywheel wobbles. Air leaks. CAUSE Clogged fuel line. Water in fuel.
- Page 22 TROUBLESHOOTING CHART (Continued) PROBLEM Air leaks (cont) Low Discharge Pressure Knocking PAGE 22 CAUSE Air leak in safety valve. Defective check valve. (Unloader valve) Prolonged excessive use of air. Restricted check valve. Restricted air intake filter. Air leaks. Hole in hose or air piping. Faulty pump.
- Page 23 Check pulley and/or flywheel for lat- eral movements. Contact engine manufacturer for repair, or DeVil- biss if a compressor problem ex- ists. Reduce air consumption or add ad- ditional air compressor to take up load. Clean. Clean. Use remote air intake. Replace.
- Page 24 TROUBLESHOOTING CHART (Continued) PROBLEM Compressor Overheating (Cont) Excessive Belt Wear Reduced Air Delivery Water in Crankcase; oil appears milky in color. Excessive Water in Air Receiver Tank. PAGE 24 CAUSE Restricted air intake. Improper level and/or grade of oil used. Damaged valves (intake and/or exhaust).
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Page 25: Compressor Pump Diagram & Parts List
COMPRESSOR/PUMP DIAGRAM PARTS LIST PAGE 25... -
Page 26: Air Compressor Diagram & Parts List
Air Compressor Diagram Detail A PAGE 26... -
Page 27: Parts List
Parts List PART NUMBER SSF-3121-ZN ------- SSP-7824 AC-0606-1 SSP-6461 SSP-1144 ABP-4592 SSF-3159 CAC-1011 CAC-1334-1 SSN-51 91895680 CAC-1335 DAC-306 CAC-1343-1 ABP-9134350 SSF-3161 GA-359 SSP-6820 TIA-4200 SSP-454 AC-0509 SSF-551-ZN SSP-535 AC-0510 CAC-1341 SST-106 C-PU-2886 BT-301 CAC-1346-1 CAC-1337 Not Shown SSF-8131 SSF-953-ZN SS-2707 *See Engine Manual for Engine Information. - Page 28 Compressor Pump Diagram PAGE 28...
- Page 29 PARTS NUMBER ABP-8226501 ABP-5961405 ABP-5940055 ABP-5950057 ABP-5281100 ABP-5981000 ABP-9024011 ABP-9022003 ABP-9013013 ABP-9004009 ABP-9110022 ABP-5000101 ABP-5962020 •14 ABP-8226502 ABP-8227093 ABP-8227092 •17 ABP-8226503 NOT SHOWN ABP-9049020 • Includes rings, piston pin, snap rings, rods, oil dipper and split bearings. Parts List DESCRIPTION Hardware Kit Head Valve Plate Kit...
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Page 30: Warranty
All decisions of DeVilbiss Air Power Company/ExCell Manufacturing with regard to this policy shall be final. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. -
Page 31: Service Notes
Service Notes PAGE 31... -
Page 32: Ordering Repair Parts
General Manual or is available upon request. OUTFITS MODEL NO. DACE-7161-2 Attach Sales Receipt Here. Retain Original Sales Receipt as Proof of Purchase for Warranty Repair Work. DeVilbiss Company Air Power • 213 Industrial Dr. • Jackson, TN 38301-9615...