Regency Sunrise U32S-NG5 Owners & Installation Manual

U32 sunrise gas insert
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U32 Sunrise
www.regency-fi re.com
WARNING:
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. Refer to
this manual. For assistance or additional information consult
an authorized installer, service agency or the gas supplier.
FOR YOUR SAFETY
Do not store or use gasoline or other fl ammable vapours and
liquids in the vicinity of this or any other appliance.
Installation and service must be performed by an authorized
installer, service agency or the gas supplier.
Tested by:
918-788
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
Gas Insert
Owners &
Installation Manual
MODELS: U32S-NG5
FOR YOUR SAFETY
What to do if you smell gas:
Do not try to light any appliance
Do not touch any electrical switch:
do not use any phone in your
building.
Immediately call your gas supplier
from a neighbour's phone. Follow
the gas supplier's instructions.
If you
cannot reach your gas
supplier, call the fi re department.
U32S-LP5
10/21/09

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Summary of Contents for Regency Sunrise U32S-NG5

  • Page 1 Installation Manual U32 Sunrise Gas Insert ™ MODELS: U32S-NG5 U32S-LP5 www.regency-fi re.com WARNING: FOR YOUR SAFETY Improper installation, adjustment, alteration, service or What to do if you smell gas: maintenance can cause injury or property damage. Refer to Do not try to light any appliance this manual.
  • Page 2 TO THE NEW OWNER ® Congratulations! You are the owner of a state-of-the-art Gas Insert by Regency The U32 Sunrise Gas Insert has been designed to provide you with all the warmth and charm of a fi replace, at the fl ick of a switch. The U32S-NG5 and U32S-LP5 have been approved by Warnock Hersey/Intertek for both safety and effi...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS SAFETY LABEL OPERATING INSTRUCTIONS Serial No. Decal.............4 Operating Instructions ..........25 Lighting Procedure ............25 Shutdown Procedure ...........25 REQUIREMENTS First Fire ..............25 Automatic Convection Fan Operation......25 MA Code - CO Detector..........5 Normal Operating Sounds of Gas Appliances .....25 Copy of Lighting Instruction Plate ........26 UNIT DIMENSIONS Maintenance Instructions..........26 Dimensions ..............6...
  • Page 4: Safety Label

    SAFETY LABEL ® units are constantly being improved. Check the This is a copy of the label that accompanies each U32S-5 Gas Insert. Regency NOTE: We have printed a copy of the contents here for your review. The safety label on the unit and if there is a difference, the label on the unit is label is located on a plate inside the base of the unit visible when the the correct one.
  • Page 5: Requirements

    REQUIREMENTS MA Code - CO Detector (for the State of Massachusetts only) 5.08: Modifications to NFPA-54, Chapter 10 (2) Revise 10.8.3 by adding the following additional requirements: (a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:...
  • Page 6: Unit Dimensions

    UNIT DIMENSIONS U32S-5 FPI Direct Vent Gas Insert...
  • Page 7: Dimensions

    INSTALLATION GAS PRESSURE General Safety Information IMPORTANT MESSAGE TESTING SAVE THESE 1) The appliance installation must conform with local codes or in the absence of local INSTRUCTIONS codes, with CAN/CGA B149 (in Canada) or The appliance must be isolated from the gas the National Fuel Gas Code ANSI Z223.1 in supply piping system by closing its individual The FPI Gas Insert must be installed in...
  • Page 8: Minimum Fireplace Dimensions

    INSTALLATION CLEARANCES TO INSTALLATION MANUFACTURED COMBUSTIBLES CHECKLIST MOBILE HOME ADDITIONAL Minimum Clearances to Combustibles Before installing vent system ensure that the damper plate is open and secure to prevent the REQUIREMENTS From Unit damper plate from falling down and crushing Sides 10"...
  • Page 9: Combustible Mantel

    INSTALLATION GAS CONNECTION COMBUSTIBLE MANTEL CLEARANCES GAS CONNECTION WARNING: Only persons licensed to work with gas piping may make the necessary gas connections to this appliance. 12" Mantel 1) If the appliance is to be installed into an 47” 3-1/2" (1194mm) existing chimney system, thoroughly clean to ceiling...
  • Page 10: Flue Liner Installation

    INSTALLATION 5) The pressure check should be carried out FLUE LINER with the unit burning and the setting should INSTALLATION be within the limits specifi ed on the safety label. 1) Cut the fl ex liner as required. 6) When fi nished reading manometer, turn off the gas valve, disconnect the hose and 2) Mark the end of one liner to indicate Inlet.
  • Page 11: Conversion Kit #434-969 From Ng To Lp

    INSTALLATION CONVERSION KIT # 434-969 FROM NG TO LP THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION!! NOTE: See page 1 for H25 / H27 conversion instructions and page 4 for P33S-4 conversion instructions. Each Kit contains one LP U32S only: Conversion Kit and one DC...
  • Page 12 INSTALLATION 15) From the valve remove the black protec- Install the new LP burner orifi ce stamped tion cap by hand from the high-low knob #54 and tighten. (Fig.1). Remove the pilot shield by removing the 2 screws as shown below. Lift up from the back.
  • Page 13: Installation Of The Dc Sparker

    INSTALLATION Installation of the DC Sparker: Connect the DC spark generator wires WARNING! to the SIT Valve with the screw, which is Do not overtighten the screw. provided in the kit. Locate the Piezo Ignitor situated at the Recommended to side of valve.
  • Page 14 INSTALLATION Install the 1/2" bushing to the heat 11) Install the supplied battery into the DC 14) Tie up the loose wire with the wire clip. shield. Sparker Box by opening the battery compartment. NOTE: The battery in the DC Sparker Box will need to be replaced annually.
  • Page 15: Optional Wall Thermostat

    INSTALLATION OPTIONAL WALL OPTIONAL REMOTE FINAL CHECK THERMOSTAT CONTROL Before leaving this unit with the customer, the installer must ensure that the appliance is fi ring A wall thermostat may be installed if desired, Use the FPI Remote Control Kit approved for correctly.
  • Page 16: Wiring Diagrams

    INSTALLATION WIRING DIAGRAMS This heater does not require a 120V A.C. supply for operation. In case of a power failure, the burner switch and the optional remote control/ thermostat will continue to operate. However, a 120V A.C. power supply is needed for the fan/blower operation. Caution: Ensure that the wires do not touch any hot surfaces and are away from sharp edges.
  • Page 17 INSTALLATION PROPANE Units and Units Equipped with DC Spark Boxes* *For installation of the DC Spark Box refer to the LP Conversion instructions in this manual. U32S-5 FPI Direct Vent Gas Insert...
  • Page 18: Glass Crystal Or Optional Ceramic Stones

    INSTALLATION GLASS CRYSTAL OR OPTIONAL CERAMIC STONES INSTALLATION ON BURNER Spread the supplied Glass Crystals (or optional Ceramic Spa Stones) evenly over the burner. Ensure the crystals (or stones) do not overlap too much as this will effect the fl ame pattern. NOTE: When installing, use either the supplied Glass Crystals or optional Ceramic Spa Stones - DO NOT combine the two.
  • Page 19: Optional Refl Ective Panel Installation

    INSTALLATION OPTIONAL REFLECTIVE PANEL INSTALLATION Before installation, panels must be handled and cleaned as per instructions noted below: Stainless Steel Panels Black Enamel Panels • • Stainless panels must be inspected for scratches and dimples prior Black Enamel panels must be inspected for scratches and dimples to installation.
  • Page 20 INSTALLATION 6) Remove left and right side panels by removing the clip that holds the 8) Install the back panel by carefully placing it against the back wall of panels in place. Right side panel clip shown. the fi rebox. Clip Back Panel Installation of Black Enamel or Stainless Steel Panels...
  • Page 21: Standard Flush Door

    INSTALLATION STANDARD To remove the fl ush door, reverse the above steps. FLUSH DOOR IMPORTANT NOTE: The chain must rest on TOP of the gas inlet pipe never under it. The standard fl ush door comes with a black frame. To install the frame, simply hook the top door fl...
  • Page 22: Faceplate And Door Frame Installation

    INSTALLATION FACEPLATE AND DOOR FRAME INSTALLATION Kit# 425-914 Contents List: Note: Ensure that the fl anges on the sides of the fi rebox are on the outside, when installing the faceplate (see below). Complete Faceplate with Switches Door Frame Bottom Louver Hinges Bottom Louver Brackets Pan Head Screws...
  • Page 23 INSTALLATION 7) Install the door frame by hooking the top fl ange over the top of the glass door. 8) Lower the door frame gently into place. 9) Run supplied 120V power cord along front face of masonry fi replace and plug into nearest receptacle. 10) Slide unit into fi...
  • Page 24: Optional Hearth Trim Installation

    INSTALLATION OPTIONAL HEARTH TRIM INSTALLATION The Hearth Trim is an option that can be used to fi nish off the installation when the bottom of the fi replace is higher than the hearth or to raise the fi replace. The faceplate is assembled fi rst and then the hearth trim is attached to the faceplate.
  • Page 25: Operating Instructions

    OPERATING INSTRUCTIONS The glass panel may require cleaning OPERATING 1) Open the bottom louver assembly after the unit has cooled down. INSTRUCTIONS 2) If the control knob is in the "OFF" position DO NOT ATTEMPT TO CLEAN THE proceed to Step 5. GLASS WHILE IT IS HOT.
  • Page 26: Copy Of Lighting Instruction Plate

    OPERATING INSTRUCTIONS slightly different rates which can cause "ticking" COPY OF LIGHTING INSTRUCTION PLATE and "cracking" sounds. You should also be aware that as there are temperature changes within FOR YOUR SAFETY READ BEFORE LIGHTING the unit these sounds will likely re-occur. Again, this is normal for steel fi...
  • Page 27: Maintenance

    MAINTENANCE GENERAL VENT DOOR GLASS MAINTENANCE Your FPI insert is supplied with high temperature, 5 mm Neoceram ceramic glass that will withstand Conduct an inspection of the venting system the highest heat that your unit will produce. If semi-annually. Recommended areas to inspect your glass requires cleaning, we recommend as follows: using an approved glass cleaner available at...
  • Page 28: Fan Maintenance

    MAINTENANCE 5) Remove the glass door. FAN MAINTENANCE a) Remove the 2 hooks shown below at the bottom of the glass If your fan requires maintenance or replacement, access to the fan is door through the plate on the rear wall of the fi rebox. NOTE: the unit MUST NOT be operated without the fan access panel securely in place.
  • Page 29 MAINTENANCE 14) Remove the fan access plate by undoing the 10 screws shown. 9) Remove the base cover by lifting up from the back and maneover out. Base Cover 10) Remove the back panel by manoeuvring it up and out of the fi rebbox. as shown below.
  • Page 30: Replacing The Fan

    MAINTENANCE 20) Lift Fan Assembly off of the 2 pins, tip foreward and pull through 17) Remove the burner bracket. fi rebox opening. 21) Disconnect green ground wire from power cord. 18) Remove the Fan Air Duct by removing the 2 screws, squeeze the sides together to remove.
  • Page 31: Valve Assembly Replacement

    MAINTENANCE VALVE ASSEMBLY REPLACEMENT 1) Turn the unit off and allow it to cool down to room temperature. 6) Remove the burner by undoing the 2 screws shown. Carefully slide the burner to the left. Then lift the burner up and out ensuring not to 2) Disconnect the power source and turn off the gas supply to the spill glass crystals.
  • Page 32 MAINTENANCE 9) Disconnect the ON/OFF connector wires from the valve. 11) Slightly lift out valve tray. NOTE: For LP units disconnect the DC Sparker ignitor wire from the 12) Disconnect the inlet gas line. valve. 13) Replace valve assembly and gasket, then reverse steps to reinstall new valve assembly.
  • Page 33: Parts List

    PARTS LIST MAIN ASSEMBLY Part # Description 1) 420-122 Fan Access Panel 2) 420-142 Gasket - Fan Access Panel 422-518/P Fan Assembly: 3) 910-215/P Fan Motor (120 V) 5) 910-750 Power Cord (120 V) 910-752 Wire Harness (intermediate) 7) 910-142 Thermodisc-Fan Auto ON/OFF 8) * Fan Switch Cover...
  • Page 34: Burner Assembly

    PARTS LIST BURNER ASSEMBLY Part # Description Part # Description 910-038 Pilot Assembly 3 Flame - NG 910-039 Pilot Assembly 3 Flame - LP 910-568 Valve - SIT NG / LP 10) 910-341 Thermopile 904-430 Burner Orifi ce Nat. Gas #42 11) 910-336 Thermocouple 904-163...
  • Page 35: Faceplate And Door Frame

    PARTS LIST FACEPLATE AND DOOR FRAME Part # Description 1) 425-512 Door Bottom Assembly 2) 425-513 Frame Inside 3) 425-514 Faceplate Outside 4) 425-942 Hearth Trim U32S-5 FPI Direct Vent Gas Insert...
  • Page 36 NOTES U32S-5 FPI Direct Vent Gas Insert...
  • Page 37 NOTES U32S-5 FPI Direct Vent Gas Insert...
  • Page 38 NOTES U32S-5 FPI Direct Vent Gas Insert...
  • Page 39: Warranty

    It is the general practice of FPI to charge for larger, higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated for manufacturer defect. The authorized selling dealer is responsible for all in-fi eld service work carried out on your Regency ®...
  • Page 40 In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our door. Regency Fireplace Products is pleased to extend this Limited Lifetime Warranty to the original ® purchaser of a Regency Product.

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Sunrise u32s-lp5

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