Regency Sunrise U32S-NG5 Owners & Installation Manual

Gas insert
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www.regency-fire.com
WarninG:
improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. refer to
this manual. for assistance or additional information consult
an authorized installer, service agency or the gas supplier.
for Your safetY
Do not store or use gasoline or other flammable vapours and
liquids in the vicinity of this or any other appliance.
Installation and service must be performed by an authorized
installer, service agency or the gas supplier.
Tested by:
918-788a
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
fpi fireplace products international ltd. 6988 Venture st., delta, Bc canada, V4G 1H4
Gas insert
owners &
installation Manual
MODELS: U32S-NG5
for Your safetY
What to do if you smell gas:
do not try to light any appliance
do not touch any electrical switch:
do not use any phone in your
building.
immediately call your gas supplier
from a neighbour's phone. Follow
the gas supplier's instructions.
if you
cannot reach your gas
supplier, call the fire department.
U32S-LP5
01/17/12

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Summary of Contents for Regency Sunrise U32S-NG5

  • Page 1 Gas insert installation Manual ™ MODELS: U32S-NG5 U32S-LP5 www.regency-fire.com WarninG: for Your safetY improper installation, adjustment, alteration, service or What to do if you smell gas: maintenance can cause injury or property damage. refer to do not try to light any appliance this manual.
  • Page 2 ® Congratulations! You are the owner of a state-of-the-art Gas Insert by Regency The U32 Sunrise Gas Insert has been designed to provide you with all the warmth and charm of a fireplace, at the flick of a switch. The U32S-NG5 and U32S-LP5 have been approved by Warnock Hersey/Intertek for both safety and efficiency.
  • Page 3 INFORMATION FOR MOBILE/MANUFACTURED HOMES AFTER FIRST SALE This Regency product has been tested and listed by Warnock Hersey as a Direct Vent Wall Furnace to the following standards: CAN/CGA-2.17-M91, and ANSI Z21.88b-2007/CSA 2.33b-2007. This Direct Vent System Appliance must be installed in accordance with the manufacturer's installation instructions and the...
  • Page 4: Table Of Contents

    table of contents safetY laBel low Profile HEARTHTRIM INSTALLATION ....31 operatinG instructions MA Code - CO Detector..........6 diMensions Operating Instructions ..........32 Lighting Procedure ............32 Shutdown Procedure ...........32 Unit Dimensions ............7 First Fire ..............32 Automatic Convection Fan Operation......32 installation Normal Operating Sounds Of Gas Appliances............32 Maintenance Instructions..........33 Important Message ............8...
  • Page 5: Safety Label

    ® units are constantly being improved. Check the regency This is a copy of the label that accompanies each U32S-5 Gas Insert. NOTE: We have printed a copy of the contents here for your review. The safety label on the unit and if there is a difference, the label on the unit is label is located on a plate inside the base of the unit visible when the the correct one.
  • Page 6: Ma Code - Co Detector

    requirements Ma code - co detector (for the state of Massachusetts only) 5.08: Modifications to NFPA-54, Chapter 10 (2) Revise 10.8.3 by adding the following additional requirements: (a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:...
  • Page 7: Unit Dimensions

    Dimensions 40-3/4” (1036mm) 35-15/16” (912mm) 7/8” (22mm) 9-15/16” (252mm) 27-7/8” (708mm) U32S-5 FPI Direct Vent Gas Insert...
  • Page 8: Important Message

    The Regency Gas Insert must be installed in or clothing ignition. accordance with these instructions. Carefully read all the instructions in this manual first. Consult the...
  • Page 9: Specifications

    installation specifications General safety information installation into a 1) The appliance installation must conform At pressures over 1/2 psig, the pipe to the unit solid fuel BurninG with local codes or in the absence of local must be disconnected. codes, with CAN/CGA B149 (in Canada) or fireplace or the National Fuel Gas Code ANSI Z223.1 in the U.S.A.
  • Page 10: Before You Start Installation Checklist

    Contemporary Faceplate & Door Frame or Slim Line Faceplate The minimum fireplace clearances & dimensions for g. Wall Thermostat the Regency gas insert are shown in the following h. Remote Control diagrams: 9) Final check: Before leaving this unit with the customer, the installer must ensure that the appliance is firing correctly.
  • Page 11: Combustible Mantel

    installation Gas connection coMBustiBle Mantel clearances Gas connection WarninG: Only persons licensed to work with gas piping may make the necessary gas connections to this appliance. 12" Mantel 1) If the appliance is to be installed into an 47” 3-1/2" (1194mm) existing chimney system, thoroughly clean to ceiling...
  • Page 12: Flue Liner Installation

    Gas pipe Note: Aeration Adjustment should only be performed by an authorized Regency pressure testinG installer at the time of installation or service. The appliance must be isolated from the gas supply...
  • Page 13 E33S-1 / U32S installation Conversion Kit #434-969 from NG to LPG for E33S-1/U32S using SIT 820 NOVA Gas Valve conVersion kit # 434-969 froM nG to lp THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION!! NOTE: See page 1 for H25 / H27 conversion instructions and page 4 for P33S-4 conversion instructions.
  • Page 14 E33S-1 / U32S installation 14) From the valve remove the black protec- Install the new LP burner orifi ce stamped tion cap by hand from the high-low knob #54 and tighten. (Fig.1). Pull off the pilot cap to expose the pilot orifi...
  • Page 15: Installation Of The Dc Sparker

    E33S-1 / U32S installation Installation of the DC Sparker: Connect the DC spark generator wires WARNING! to the SIT Valve with the screw, which is Do not overtighten the screw. provided in the kit. Locate the Piezo Ignitor situated at the Recommended to side of valve.
  • Page 16 E33S-1 / U32S installation Install the 1/2" bushing to the heat 11) Install the supplied battery into the DC 14) Tie up the loose wire with the wire clip. shield. Sparker Box by opening the battery compartment. NOTE: The battery in the DC Sparker Box will need to be replaced annually.
  • Page 17: Optional Wall Thermostat

    Before leaving this unit with the customer, the installer must ensure that the appliance is firing A wall thermostat may be installed if desired, Use the Regency Remote Control Kit approved correctly. This includes: follow the wiring diagram below. Regency offers for this unit.
  • Page 18: Wiring Diagrams

    installation WirinG diaGraMs This heater does not require a 120V A.C. supply for operation. In case of a power failure, the burner switch and the optional remote control/ thermostat will continue to operate. However, a 120V A.C. power supply is needed for the fan/blower operation. caution: ensure that the wires do not touch any hot surfaces and are away from sharp edges.
  • Page 19 installation propane Units and Units Equipped with DC Spark Boxes* *For installation of the DC Spark Box refer to the LP Conversion instructions in this manual. U32S-5 FPI Direct Vent Gas Insert...
  • Page 20: Glass Crystal Or Optional Ceramic Stones

    installation OPTIONAL PEBBLES / GLASS CRYSTAL INSTALLATION FOR FIREBOX BASE (AROUND BURNER) Glass crYstal or optional ceraMic stones installation on Burner Firebox (Around Burner) Packages Unit Glass Crystals Pebbles HZ54E / HZ54EPV 6 lbs 2 packages (6 x bags pebbles) HZ42 / HZ42E / HZ40E 5 lbs 2 packages (6 x bags pebbles)
  • Page 21: Optional Pebble / Crystal Installation

    GLASS CRYSTALS OR OPTIONAL CERAMIC SPA / VOLCANIC STONES installation INSTALLATION ON BURNER Evenly spread the Glass Crystals or optional Ceramic Spa Stones or Volcanic Stones over the burner. Ensure the crystals (or stones) do not OPTIONAL PEBBLE / CRYSTAL INSTALLATION overlap too much as this will effect the fl...
  • Page 22: Optional Reflective Panel Installation

    U32S installation OPTIONAL REFLECTIVE PANEL INSTALLATION optional reflectiVe panel installation Before installation, panels must be handled and cleaned as per instructions noted below: Stainless Steel Panels Black Enamel Panels • • Stainless panels must be inspected for scratches and dimples prior Black Enamel panels must be inspected for scratches and dimples to installation.
  • Page 23 U32S installation 6) Remove left and right side panels by removing the clip that holds the 8) Install the back panel by carefully placing it against the back wall of panels in place. Right side panel clip shown. the fi rebox. Clip Back Panel Installation of Black Enamel or Stainless Steel Panels...
  • Page 24: Standard Flush Door

    installation standard To remove the flush door, reverse the above steps. flusH door iMportant note: the chain must rest on top of the gas inlet pipe never under it. The standard flush door comes with a black frame. To install the frame, simply hook the top door flange onto the top of the unit and swing the door towards the unit, diagram 1.
  • Page 25: Faceplate And Door Frame Installation

    U32/U32S installation FACEPLATE AND DOOR FRAME INSTALLATION faceplate and door fraMe installation Kit# 425-914 Contents List: Note: Ensure that the fl anges on the sides of the fi rebox are on the outside, when installing the faceplate (see below). Complete Faceplate with Switches Door Frame Bottom Louver Hinges...
  • Page 26 U32/U32S installation 7) Install the door frame by hooking the top fl ange over the top of the glass door. 8) Lower the door frame gently into place. 9) Run supplied 120V power cord along front face of masonry fi replace and plug into nearest receptacle. 10) Slide unit into fi...
  • Page 27: Low Profile Faceplate Install

    U32/U32E/U32S/U32SE installation loW profile faceplate installation LOW PROFILE FACEPLATE INSTALLATION Attach the inner faceplate panel to the insert body using 4 screws 4) Tuck the wires into the clip to keep them away from the insert using in the locations shown below. the clip provided.
  • Page 28 U32/U32E/U32S/U32SE installation 10) Take the outer faceplate, line up the openings on the left and right Attach the bottom louver to the 2 hinges using 2 screws per legs and install onto the inner faceplate panel pins. hinge. Diagram 7 Inner faceplate Install the top door pressure retainer, required.
  • Page 29: Optional Hearth Trim Installation

    E33 / E33S/U32S installation OPTIONAL HEARTH TRIM optional HeartH triM installation INSTALLATION The Hearth Trim is an option that can be used to fi nish off the installation when the bottom of the fi replace is higher than the hearth or to raise the fi replace. The faceplate is assembled fi rst and then the hearth trim is attached to the faceplate.
  • Page 30: Low Profile Faceplate Installation

    installation U32/U32E/U32S/U32SE loW profile faceplate installation LOW PROFILE FACEPLATE INSTALLATION Attach the inner faceplate panel to the insert body using 4 screws 4) Tuck the wires into the clip to keep them away from the insert using in the locations shown below. the clip provided.
  • Page 31: Low Profile Hearthtrim Installation

    LOW PROFILE HEARTH TRIM installation loW profile HeartHtriM installation OPTIONAL HEARTH TRIM INSTALLATION Hearth Trim is an option that can be used to fi nish off the installation when the bottom of the fi replace is higher than the hearth or to raise the fi replace. ** If no screw holes are present.
  • Page 32: Operating Instructions

    Blower: Regency gas appliances use high tech blowers Only when the pilot holds, without pressure being to push heated air farther into the room. It is not applied to the control knob, reapply the tension The first fire in your insert is part of the paint unusual for the fan to make a "whirring"...
  • Page 33: Maintenance Instructions

    (not with wall paint). DO NOT REMOVE THIS INSTRUCTION PLATE 918-474b Regency uses StoveBrite Paint - Metallic Black #6309. 6) Each time the appliance is lit, it may cause conden- sation and fog the glass. This condensation and...
  • Page 34: General Vent Maintenance

    These components should be Regency dealer only, and follow our step-by-step replaced immediately. instructions for replacement. 2) Remove the Termination Cap, and shine a Warning: do not operate appliance flashlight down the Vent.
  • Page 35: Fan Maintenance

    Maintenance fan Maintenance 5) Remove the glass door. If your fan requires maintenance or replacement, access to the fan is a) Remove the 2 hooks shown below at the bottom of the glass through the plate on the rear wall of the firebox. note: the unit Must door NOT be operated without the fan access panel securely in place.
  • Page 36 Maintenance 14) Remove the fan access plate by undoing the 10 screws shown. 9) Remove the base cover by lifting up from the back and maneover out. Base Cover 10) Remove the back panel by manoeuvring it up and out of the firebbox. as shown below.
  • Page 37: Replacing The Fan

    Maintenance 20) Lift Fan Assembly off of the 2 pins, tip foreward and pull through 17) Remove the burner bracket. firebox opening. 21) Disconnect green ground wire from power cord. 18) Remove the Fan Air Duct by removing the 2 screws, squeeze the sides together to remove.
  • Page 38: Valve Assembly Replacement

    Maintenance ValVe asseMBlY replaceMent 1) Turn the unit off and allow it to cool down to room temperature. 6) Remove the burner by undoing the 2 screws shown. Carefully slide the burner to the left. Then lift the burner up and out ensuring not to 2) Disconnect the power source and turn off the gas supply to the spill glass crystals.
  • Page 39 Maintenance 9) Disconnect the ON/OFF connector wires from the valve. 11) Slightly lift out valve tray. note: For LP units disconnect the DC Sparker ignitor wire from the 12) Disconnect the inlet gas line. valve. 13) Replace valve assembly and gasket, then reverse steps to reinstall new valve assembly.
  • Page 40: Parts List

    parts list Main asseMBlY part # description 1) 420-122 Fan Access Panel 2) 420-142 Gasket - Fan Access Panel 422-518/P Fan Assembly: 3) 910-215/P Fan Motor (120 V) 5) 910-750 Power Cord (120 V) 910-752 Wire Harness (intermediate) 7) 910-142 Thermodisc-Fan Auto ON/OFF 8) * Fan Switch Cover...
  • Page 41: Burner Assembly

    parts list Burner asseMBlY part # description part # description 910-038 Pilot Assembly 3 Flame - NG 910-039 Pilot Assembly 3 Flame - LP 910-568 Valve - SIT NG / LP 10) 910-341 Thermopile 904-430 Burner Orifice Nat. Gas #42 11) 910-336 Thermocouple 904-163...
  • Page 42: Faceplate And Door Frame

    parts list faceplate and door fraMe part # description 1) 425-512 Door Bottom Assembly 2) 425-513 Frame Inside 3) 425-514 Faceplate Outside 4) 425-942 Hearth Trim U32S-5 FPI Direct Vent Gas Insert...
  • Page 43: Low Profile Faceplate

    parts list loW profile faceplate part # description Backplate Assembly Bottom Louver Right mounting bracket Left mounting bracket Front Frame U32S-5 FPI Direct Vent Gas Insert...
  • Page 44 notes U32S-5 FPI Direct Vent Gas Insert...
  • Page 45 notes U32S-5 FPI Direct Vent Gas Insert...
  • Page 46 notes U32S-5 FPI Direct Vent Gas Insert...
  • Page 47: The Warranty: Limited Lifetime

    It is the general practice of FPI to charge for larger, higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated for manufacturer defect. The authorized selling dealer is responsible for all in-field service work carried out on your Regency product. FPI will not be liable for results or costs of workmanship from ®...
  • Page 48 ® www.regency-fire.com reasons to register your product online today! • View and modify a list of all your registered products. • Request automatic email notification of new product updates. • Stay informed about the current promotions, events, and special offers on related products.

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Sunrise u32s-lp5

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