All-Power APGG4000 Owner's Manual

All-Power APGG4000 Owner's Manual

4000 watt generator
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4000WATT G ENERATOR
www.al
Owner's
ManuaJ
Limited
Warranty
AIEPower
warrants
to the odginai
purchaser
who
uses
the
product
in a consumer
application
(personal,
residential
or household
usage)
that
all products
covered
under
this
4000W Generator
Table of Contents
Topic
Page
Limited
Warranty
3
Safety
Guidelines
5
General
Precautions
6
Battery
15
Assembly
16
Operation
17
Spark
Plug
Service
22
Inspection,
Cleaning,
Maintenance
and
Storage
23
Installation
29
Compliance
31
Specifications
32
General
Parts
Listing
33
WARNING!
READ
AND
UNDERSTAND
ALL
SAFETY
PRECAUTIONS
iN THIS
MANUAL
BEFORE
OPERATING.
FAILURE
TO COMPLY
WITH
INSTRUCTIONS
IN THIS
MANUAL
COULD
RESULT
iN PERSONAL
INJURY,
PROPERTY
DAMAGE,
AND/OR
VOIDING
OF YOUR
WARRANTY.
ALL=POWER
WILL
NOT
BE LIABLE
FOR
ANY
DAMAGE
BECAUSE
OF FAILURE
TO
FOLLOW
THESE
INSTRUCTIONS.
4000W Generator
Limited Warranty (cont'd)
THiS
WARRANTY
DOES
NOT COVER:
warranty
are free from
defects
in material
and
workmanship
for
one year
from
the date
of
purchase.
All products
covered
by this
limited
warranty
which
are used
in commercial
applications
(i.e. income
producing)
are warranted
to be free of defects
in material
and
workmanship
for
90 days
from
the date
of original
purchase.
Products
covered
under
this
warranty
include
air
compressors,
a_r tools,
service
parts,
pressure
washers
and
generators.
Ati-Power
will
repair
or replace,
at Ati-Power
sole
option,
products
or
components
which
have
failed
within
the
warranty
period.
Service
will
be schelduled
according
to the
normal
work
flow
and business
hours
at the
service
center
location,
and the
availibility
of
replacement
parts.
All decisions
of All-Power
with
regard
to this
limited
warranty
shall
be
final.
This
warranty
gives
you specific
legal
rights,
and you
may
also
have
other
rights
which
vary from
state
to state.
RESPONSIBILITY
OF ORIGINAL
PURCHASER
(initial
User):
To process
a warranty
claim
on this
product,
DO NOT return
item
to the
retailer.
The product
must
be evaluated
by an Authorized
Warranty
Service
Center.
For the location
of the
nearest
Authorized
Warranty
Service
Center
cail 888.896.6881.
Retain
original
cash
register
sales
receipt
as proof
of purchase
for
warranty
to work=
Use reasonable
care
in the operation
and
maintenance
of the product
as described
in the
Owner's
Manual(s).
Deriver
or ship
the
product
to the Authorized
Warranty
Service
Center.
Freight
costs,
if any must
be paid
by the purchaser.
If the
purchaser
does
not receive
satisfactory
results
form
the Authorized
Warranty
Sercive
Center,
the
purchser
should
contact
All-Power.
Merchandise
sold
as reconditioned,
used
as rental
equipment,
or floor
or display
models.
• Merchandise
that
has
become
damaged
or inoperative
because
of ordinary
wear,
misuse,
cold,
heat,
rain,
excessive
humidity,
freeze
damage,
use of improper
chemicals,
negligence,
accident,
failure
to operate
the
product
in accordance
with
the
instructions
provided
in the
Owner's
Manual(s)
supplied
with
the
product,
improper
maintenance,
the
use of accessories
or
attachments
not recommended
by All-Power,
or unauthorized
repair
or alterations.
Repair
and transportation
costs
of merchandise
determine
not to be defective.
o Costs
assoiciated
with
assembly,
required
oil, adjustments
or other
installation
and start-up
costs.
Expendable
parts
or accessories
supplied
with
the
product
which
are expected
to become
inoperative
or unusable
after
a reasonable
period
of use.
Merchandise
sold
by All-Power
which
has
been
manufactured
by and
identified
as the
product
of another
company,
such
as gasoline
engines.
The product
manufacturer's
warranty,
if
any, will
apply.
ANY
INCIDENTAL,
iNDIRECT
OR CONSEQUENTIAL
LOSS,
DAMAGE,
OR EXPENSE
THAT
MAY
RESULT
FROM
ANY
DEFECTS,
FAILURE
OR MALFUNCTION
OF THE
PRODUCT
IS
NOT COVERED
BY THIS
WARRANTY.
Some
states
do not
allow
the
exclusion,
so it may
not
apply
to you.
IMPLIED
WARRANTIES,
INCLUDING
THOSE
OF MERCHANTABILITY
OR FITNESS
FOR
A PARTICULAR
PURPOSE,
ARE
LIMITED
TO ONE
YEAR
FROM
THE
DATE
OF ORIGINAL
PURCHASE,
Some
states
do
not allow
limitations
on how
long
an implied
warranty
lasts,
so the
above
limitations
may
not apply
to you,

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Summary of Contents for All-Power APGG4000

  • Page 1 4000W Generator Table of Contents 4000WATT G ENERATOR Topic Page Limited Warranty Safety Guidelines General Precautions Battery Assembly Operation Spark Plug Service Inspection, Cleaning, Maintenance Storage Installation Compliance Specifications General Parts Listing WARNING! READ UNDERSTAND SAFETY PRECAUTIONS iN THIS MANUAL BEFORE OPERATING.
  • Page 2 4000W Generator Owner's Manual General Precautions Safety Guidelines = Definitions This manual contains important information that need to know understand in order to protect YOUR SAFETY and to PREVENT WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS RESULT SEVERE INJURY OR DEATH. EQUIPMENT PROBLEMS.
  • Page 3 Owner's Manual 4000W Generator General Precautions (cont'd) General Precautions (cont'd) Electrical Safety (cont'd) Personal Safety (cont'd) Avoid accidental starting. Make sure power switch is in its "OFF" position, disconnect • All connections conduits from the generator to the load must on ly be installed by trained spark...
  • Page 4 Owner's Manual 4000W Generator General Precautions {cont'd) General Precautions (cont'd) Extension Cord Mechanical (cont'd) • DO not operate generator w{th safety guards removed, While generator is running, do not If an extension cord (not included) is used, make sure to use only UL approved cords having...
  • Page 5 4000W Generator Operation (cont'd) Starting 1. Turn engine switch to the ON position. The engine switch enables disables ignition system. OFF: To stop the engine ON: To run engine 2. The fuel valve is located under fuel tank . When CONTROLS MENTIONED BELOW,...
  • Page 6 4000W Generator Owner's Manual Operation (cont'd) Spark Plug Service Powering 12 Volt DC tools and Equipment: 1. Prior to powering tools equipment, make sure the generator's rated voltage, amperage In order to service the spark plug, you will need a spark plug wrench (commercially...
  • Page 7 4000W Generator Owner's Manual Maintenance Guide Air cleaner service A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor ma{funcion, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty Periodic maintenance adjustment is necessary...
  • Page 8 4000W Generator Owner's Manual Installation Installation (cont'd) Supporting and Mounting OTE: PRIOR POWERING TOOLS EQUIPMENT MAKE SURE GENERATOR'S RATED VOLTAGE, WATTAGE AMPERAGE CAPACITY Mount generator on a concrete slab capable of supporting weight of the generator. ADEQUATE SUPPLY ELECTRICAL LOADS THAT UNIT WILL...
  • Page 9 4000W Generator 4000W Generator Cylinder head system assy. Cylinder barrel Part Description Part Description APGG4000-B-01-JD APGG4000-A-01-JD CYLINDER HEAD COMP. CRANK CASE APG3012-A-02-JD EX. VALVE GUIDE APG3012-B-02-JD OIL LEVEL SWITCH ASSY. APG3012-A-03-JD IN. VALVE GUIDE APG3012-B-03-JD GOVERNOR GEAR ASSY. APG3012-A-04-JD VALVE GUIDE CLIP APG3012-B-04-JD...
  • Page 10 4000W Generator 4000W Generator Piston and connecting rod system assy. Recoil starter system assy. Part Description Part Description APGG4000-E-01-JD COMPRESSION RING APG3012-F-01 PIVOT ADJUSTING APGG4000-E-02-JD COMPRESSION RING APG3012-F-02-JD ROCKER PIVOT APGG4000-E-03-JD RING APG3012-F-03-JD ROCKER APGG4000-E-04-JD RING APG3012-F-04-JD PIVOT BOLT APG3012-E-05-JD PISTON PIN CLIP APG3012-F-05-JD...
  • Page 11 4000W Generator 4000W Generator Carburetor system assy. Flywheel system assy. Part Description APG3012-J-01 FLYWHEEL Part Description APG3012-J-02-JD FLANGE BOLT (M6 X 25) APGG4000-1-01-JD CARBURETOR ASSY. APG3012-J-03-JD COOLING APG3012-1-02-JD CARBURETOR PAPER GASKET APG3012-J-04-JD STARTER PULLEY APG3012-1-03-JD CARBURETOR INSULATING PLATE APG3012-J-05-JD FLYWHEEL NUT (M16) APG3012q-04-JD INTAKE...
  • Page 12 4000W Generator 4000W Generator Air cleaner Fuel tank system assy....1 ....2 /' ! -- , Part Description APG3012-O-01-JD CLEANER COVER COMP APG3012-O-02-JD CLEANER ELEMENT APG3012-O-03-JD FLANGE NUT (M5) APG3012-O-04-JD CLEANER SEPARATOR APG3012-O-05-JD CLEANER SEAL Part Description APG3012-O-06-JD CLEANER CASE COMP.
  • Page 13 4000W Generator 4000W Generator Generator Wheel & Hand Assy. _=_t Part Description APGG4000-S-01 STATOR COVER APGG4000-S-02-JD STATOR ASSY. APGG4000-S-03-JD COOLING APGG4000-S-04-JD BRUSH ASSY. APA Part Description APGG4000-S-05-JD TAPPING SCREW APGG4000-T-0t PIN SPLIT APGG4000-S-06-JD GENERATOR STAY APGG4000-T-O2-JD WSHER PLAIN APGG4000-S-07-JD NUT 5 mL_2 APGG4000-T-03-JD WHEEL APGG4000-S-08-JD...

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