All-Power APGG12000GLCS Owner's Manual
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All-Power APGG12000GLCS Owner's Manual

Dual-fuel generator
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APGG12000GLCS
DUAL-FUEL GENERATOR
12000 WATT GASOLINE / 9000 WATT PROPANE
Please read and save these instructions.
www.jdna.com

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  • Page 1 APGG12000GLCS DUAL-FUEL GENERATOR 12000 WATT GASOLINE / 9000 WATT PROPANE Please read and save these instructions. www.jdna.com...
  • Page 2 12000W Dual-Fuel Generator Topi c Page Limitations and Exclusions n i l Battery, CO Sensor Assembly Operation Spark Plug Service Inspection, Cleaning, Maintenance and Storage Installation Speci fications t s i altitude kit altitude kit...
  • Page 3 12000W Dual-Fuel Generator JD North America warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this warranty are free from defects in material and workmanship for 2 years or 300 hours whichever comes first (1-year parts and labor and following 1 year parts only) from the date of purchase.
  • Page 4 12000W Dual-Fuel Generator JD North America JD North America...

  • Page 5: Limitations And Exclusions

    12000W Dual-Fuel Generator Limitations and exclusions This Limited Warranty shall not apply to: 1. Bent or broken crankshaft or resultant damage caused by vibration related to a bent or broken crankshaft. Also, damage caused by loose engine mounting bolts or improper or imbalanced accessories or blades mounted to the crankshaft. 2.

  • Page 6: Safety Guidelines - Definitions

    Owner’s Manual Safety Guidelines - Definitions This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections. Save These Important Safety Instructions! Read and understand all of these safety instructions.

  • Page 7: General Precautions

    12000W Dual-Fuel Generator General Precautions WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE IN JURY OR DEATH. CAUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO RESULT IN DAMAGE TO THE TOOL AND/OR THE ITEM YOU ARE WORKING DANGER CARBON MONOXIDE Using a generator indoors WILL KILL YOU IN MINUTES.

  • Page 8: Hot Components

    Owner’s Manual • Gasoline or oil spills must be cleaned up immediately. Dispose of fluids and cleaning materials as per any local, state,or federal codes and regulations. Store oily rags in a covered metal container. If Propane is leaking, the valve must be closed immediately. Check for leaks and deal with them immediately. •...

  • Page 9: Work Area

    12000W Dual-Fuel Generator General Precautions (cont’d) Work Area • Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.
  • Page 10 Owner’s Manual General Precautions (cont’d) Electrical Safety (cont’d) • All connections and conduits from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable. •...
  • Page 11 12000W Dual-Fuel Generator General Precautions (cont’d) Personal Safety (cont’d) • Avoid accidental starting. Make sure the power switch is in its “OFF” position, and disconnect the spark plug wire when not in use. • Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is left attached to a rotating part of the generator may result in personal injury.

  • Page 12: Heart Pacemakers

    Owner’s Manual General Precautions (cont’d) Servicing Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact our service center toll free at 888-896-6881 immediately for a replacement. Generator service must be performed only by a qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.
  • Page 13 12000W Dual-Fuel Generator General Precautions (cont’d) Installation (cont’d) • If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It should not be run outdoors without protection to the generator and wiring conduit. • The generator weighs 220 lbs (approx). Two or more people should assist when moving or lifting this product.
  • Page 14 Owner’s Manual General Precautions (cont’d) Mechanical (cont’d) • Do not operate the generator with safety guards removed. While the generator is running, do not attempt to reach around the safety guard for maintenance or any other reason. • Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that when engine parts are moving fast they cannot be seen clearly.
  • Page 15 12000W Dual-Fuel Generator General Precautions (cont’d) Extension Cord If an extension cord (not included) is used, make sure to use only UL approved cords having the correct gauge and length according to the following table: Nameplate Amps (@ full load) Cord Lengths 0 ft.- 50 ft.
  • Page 16 Owner’s Manual Battery o start generator electrically you will need have the battery installed correctly. This requires a 12v 18ah lawn tractor battery with the following dimensions: The dimensions are Wx7.5” Dx5” Hx7” (including terminals). A rated cranking amperage of 200. Terminals are regular, not reversed. Photos below demonstrate battery plate attachment.
  • Page 17 12000W Dual-Fuel Generator Assembly Unpacking 1. Remove the generator and loose parts box from the carton. 2. Compare the accessory with the inventory list below. Loose Parts (Wheel kit and handle) Check all loose parts against the following list. Contact your dealer toll free at 888.896.6881 if any of the loose parts shown are not included with your generator Hardware Check: Your Hardware Kit should include:...
  • Page 18 Fuel tank Choke lever Control Panel Evaporative Tube Carburator Handle Battery Oil dipstick Change-over Switch Inlet connector Air filter Recoil Start 25L (6.6 gallons)
  • Page 19 12000W Dual-Fuel Generator Gasoline Starting. 1、Move the GAS-LPG switch clockwise to the vertical position. Put the circuit breaker to “OFF” position. 、 Disconnect any electric devices. ut the key switch on the “RUN” positi on. 3、 The engine switch enables and disables the ignition system. STOP: To stop the engine RUN: To run the engine START: To Start the engine...
  • Page 20 Owner’s Manual perate the Recoil Start: Pull the starter grip lightly until you feel resistance, then pull briskly. Return the starter grip gently. Pulling the starter grip operates the recoil start to crank the engine Starter Grip operate the Electric start: Push and hold the engine switch on the “START”...
  • Page 21 12000W Dual-Fuel Generator Fully open the LPG cylinder fuel knob. 4. Put the circuit breaker to “OFF” position. Disconnect any electric devices. Move the choke lever to the “HALF- OPEN” position. For restarting a warm engine, move the choke lever to the “OPEN”...
  • Page 22 Owner’s Manual 7. Move the choke lever to the “OPEN” position. Push the circuit breakers to the “ON” position. Note: If you need to alternate fuel, you can change-over directly the GAS-LPG fuel switch while the generator is running at no-load. Make sure the battery is connected , if the battery is out of power, you can only start the engine by RECIOL START WITH LPG.
  • Page 23 CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT. ALL-POWER IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER.

  • Page 24: Spark Plug Service

    12000W Dual-Fuel Generator Spark Plug Service In order to service the spark plug, you will need a spark plug wrench (commercially available). Recommended spark plugs: NHSP LD F7TC or NGKBPRGES but we recommend our OEM spark plug. To ensure proper engine operation, the spark plug must be properly gapped and free of deposits.

  • Page 25: Inspection, Cleaning, And Maintenance

    Owner’s Manual Inspection, Cleaning, and Maintenance WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH IS IN ITS “STOP” POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS, MAINTENANCE, OR CLEANING.

  • Page 26: Fuel Sediment Cup Cleaning

    12000W Dual-Fuel Generator Fuel Sediment Cup Cleaning The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned. 1.
  • Page 27 Owner’s Manual Maintenance Guide Periodic maintenance and adjustment is necessary to keep the generator in good operating condition. WARNING! Exhaust gas contains poisonous carbon monoxide. Shut off the engine before performing any maintenance. If the engine must be run, make sure the area is well ventilated. •...

  • Page 28: Air Cleaner Service

    12000W Dual-Fuel Generator Air cleaner service A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfuncion, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas. WARNING! Using gasoline or flammable solvent to clean the filter element can cause a fire or explosion.
  • Page 29 Owner’s Manual before use before use before use...
  • Page 30 12000W Dual-Fuel Generator Transporting/Storage 1.Drain the carburetor by loosening the drain screw. Drain the gasoline into a suitable container. WARNING Gasoline is extremely flammable and is explosive under certain conditions. Perform this task in a well ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area during this procedure.

  • Page 31: Installation

    Owner’s Manual Installation NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT MAKE SURE THE GENERATOR’S RATED VOLTAGE, WATTAGE AND AMPERAGE CAPACITY IS ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS THAT THE UNIT WILL POWER. IF POWERING EXCEEDS THE GENERATOR’S CAPACITY, IT MAY BE NECESSARY TO GROUP ONE OR MORE OF THE TOOLS AND/OR EQUIPMENT FOR CONNECTION TO A SEPARATE GENERATOR.
  • Page 32 12000W Dual-Fuel Generator Installation (cont’d) Supporting and Mounting Mount the generator on a concrete slab capable of supporting the weight of the generator. The slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor for slab specifications if necessary.
  • Page 33 AC Load 120V/240V 9000W (Gasoline) / 7 0W (Propane) 000 W (Gasoline) / 9000W (Propane) 1-AC Duplex 120V Outlet, 1-120V (L5-30) Outlet 1-120/240V (L14-30) Outlet,1-120/240V (14-50R) Outlet 459cc EPA approved /Propane 10 hours(approx.) @ 1/2 load 22 lbs.
  • Page 34 12000W Dual-Fuel Generator WIRING DIAGRAM...

  • Page 35: Parts Listing

    PARTS LISTING...
  • Page 36 12000W Dual-Fuel Generator Cylinder head system assy. Description APA Part No. JD Pa= = = r t No. APGG12000-A-01-JD HEAD COVER COMP. BOLT JF240.1.1-4 APGG12000-A-02-JD HEAD COVER WASHER COMP JF240.1.1-6 APGG12000-A-03-JD WASHER COVER PACKING JF240.1.1-5 APGG12000-A-04-JD HEAD COVER COMP JF240.1.3-1 APGG12000-A-05-JD HEAD COVER PACKING JF240.1.1-3...

  • Page 37: Cylinder Barrel

    12000W Dual-Fuel Generator Cylinder barrel JD Part No. APGG12000-B-01-JD 20.4-M6*16 HEX HEAD FLANGE BOLT (M6X 16) APGG12000-B-02-JD JF340.14.1 OIL LEVEL SWITCH ASSY APGG12000-B-03-JD 20.6-M10 FLANGE NUT (M10) APGG12000-B-04-JD HEX HEAD FLANGE BOLT (M6X 12) 20.4-M6*12 APGG12000-B-05-JD JF460.2.1-1 CRANK CASE APGG12000-B-06-JD 20.2-6207 BALL BEARING (6207) APGG12000-B-07-JD...
  • Page 38 12000W Dual-Fuel Generator Crankcase cover system assy. APA Part No. Description JD Part No. APGG12000-C-01-JD DUCT COVER JF340.17.3 20.4-M8*35 APGG12000-C-02-JD FLANGE BOLT (M8 X 35) APGG12000-C-03-JD JF240.15-3B OIL SCALE APGG12000-C-04-JD JF340.15-5 OIL SCALE SEAL RING APGG12000-C-05-JD 20.1-35*52*7 OIL SEAL APGG12000-C-06-JD JF340.15-2 FLANGE BOLT (M8X35) APGG12000-C-07-JD...
  • Page 39 12000W Dual-Fuel Generator Crankshaft system assy. Descript io n JD Part No. APGG12000-D-0 1-JD JF460.4.2 CRANKSHAFT COMP.(Tapper shaft) APGG12000-D-02-JD BALANCER WEIGHT JF460.4-2...
  • Page 40 12000W Dual-Fuel Generator Piston & Connecting Rod Assy. JD Pa= = = r t No. Descript io n APGG12000-E-01-JD JF440.3-1C JF440.3-2C APGG12000-E-02-JD APGG12000-E-03-JD JF440.3-3C-1 APGG12000-E-04-JD JF440.3-3C-2 APGG12000-E-05-JD JF340.3-6 APGG12000-E-06-JD JF440.3-5C APGG12000-E-07-JD JF390.3-4 APGG12000-E-08-JD JF420.3.1-1 JF340.3.1-2 APGG12000-E-09-JD APGG12000-E-10-JD JF340.3.1-3...
  • Page 41 12000W Dual-Fuel Generator Valve Train Assembly JD Part No. Descript io n APGG12000-F-01-JD JF168.1.2-17 JF340.1.2-8 APGG12000-F-02-JD APGG12000-F-03-JD JF340.1.2-9 APGG12000-F-04-JD JF340.1.2-7 APGG12000-F-05-JD JF340.1.2-16 APGG12000-F-06-JD JF340.1.2-14 APGG12000-F-07-JD JF340.1.2-15 APGG12000-F-08-JD JF340.5 APGG12000-F-09-JD EX. VALVE HELMET JF340.1.2-13 APGG12000-F-10-JD JF340.1.2-11 APGG12000-F-11-JD JF420.1.2-10 APGG12000-F-12-JD JF340.1.2-12 VALVE SPILT COLLAR APGG12000-F-13-JD JF340.1.2-19 VALVE SPRING SEAT...
  • Page 42 12000W Dual-Fuel Generator Recoil Starter Assy. JD Pa= = = r t No. Descript io n APGG12000-G-01-JD JF340.13.1 APGG12000-G-02-JD JF340.13.1-7 APGG12000-G-03-JD JF340.13.1-6 APGG12000-G-04-JD JF340.13.1-8 APGG12000-G-05-JD JF340.13.1-5 JF340.13.1-4 APGG12000-G-06-JD APGG12000-G-07-JD JF340.13.1-3 JF340.13.1-9 APGG12000-G-08-JD APGG7500-G-09-JD JF340.13.1.1 APGG12000-G-10-JD JF340.13.1-2 APGG12000-G-11-JD JF340.13.1-1 APGG12000-G-12-JD 20.4-M6*8...
  • Page 43 12000W Dual-Fuel Generator Fan Cover Assy. JD Part No. Descript io n APGG12000-H-01-JD JF420.12-1 APGG12000-H-02-JD 20.4-M6*12 APGG12000-H-03-JD JF440.13.2...
  • Page 44 12000W Dual-Fuel Generator Carburetor Assy. Description JD Part No APA Part No. APG12000GL-I-01-JD PROPANE SUPPLY HOSE JF420GL.9-4 APG12000GL-I-02-JD JF460GL.9.2 CARBURETOR APG12000-I-03-JD JF340.9-3 CARBURETOR PAPER GASKET APG12000-I-04-JD JF340.9-1A CARBURETOR INSULATING PLATE APG12000-I-05-JD JF340.1-3 INTAKE PIPE GASKET...
  • Page 45 12000W Dual-Fuel Generator Flywheel Assy. JD Part No. Descript io n APGG12000-J-01-JD JF440.4.1 APGG12000-J-02-JD JF168.4.2-2 APGG12000-J-03-JD JF340.12-1 APGG12000-J-04-JD JF340.13-1 APGG12000-J-05-JD JF240.4-1...

  • Page 46: Ignition System Assy

    12000W Dual-Fuel Generator Ignition System Assy. JD Pa= = = r t No. Descript io n APGG12000-K-01-JD NOISE SUPPERSSOR CAP ASSY JF340.10.2-1 APGG12000-K-02-JD JF340.10.2-2 IGNITION COIL ASSY JF340.10.2-3 APGG12000-K-03-JD STOP SWITCH CORD APGG12000-K-04-JD JF340.10-3 STOP SWITCH CORD HOLDER APGG12000-K-05-JD FLANGE BOLT (M6 X 25) 20.4-M6*25 APGG12000-K-06-JD JF340.12-4...
  • Page 47 12000W Dual-Fuel Generator Starter Motor Assy. APA Part No. Descript io n JD Part No. APGG12000 JF340.18-1 -L-01-JD APGG12000 -L-02JD JF340.18-2 SOLENOID APGG12000 -L-03-JD FLANGE BOLT (M8×35) 20.4-M8*35...
  • Page 48 12000W Dual-Fuel Generator Control Assy. JD Part No. Descript io n APGG12000-M-01-JD JF340.11.4 APGG12000-M-02-JD JF340.11.4-1 APGG12000-M-03-JD JF340.11.4-3 APGG12000-M-04-JD JF340.11.4-4 APGG12000-M-05-JD 20.4-M6*12 APGG12000-M-06-JD JF340.11.2-5A JF340.11.2-6 APGG12000-M-07-JD APGG12000-M-08-JD JF340.11.2-7 APGG12000-M-09-JD 20.6-M6 APGG12000-M-10-JD JF168.11.2-3 APGG12000-M-11-JD JF340.11.2-4...
  • Page 49 12000W Dual-Fuel Generator Muffler Assy. Part No. APA Part No. Descript io n APG12000-N -01-JD 20.4-M8*16 FLANGE BOLT (M8 X 16) APG12000-N -02-JD 20.4-M6*12 FLANGE BOLT (M6 X 12) APG12000-N -03-JD JD6500.17.10.1.5-1 MUFFLER STAY COMP. JD6500.17.10.1.5-2 APG12000-N -04-JD MUFFLER PROTECTOR SEAL APG12000-N -05-JD JD6500.17.10.1.5-3 MUFFLER SIDE PROTECTOR...
  • Page 50 12000W Dual-Fuel Generator Air Cleaner JD Part No. Description APA Part No. A P G G 1 2 0 0 0 -O-01-JD AIR CLEANER COVER COMP JF240.6.2-1 A P G G 1 2 0 0 0 -O-02-JD AIR CLEANER ELEMENT JF240.6.2-2 A P G G 1 2 0 0 0 -O-03-JD FLANGE NUT (M5)
  • Page 51 12000W Dual-Fuel Generator Fuel Tank Assy. Descript io n JD Part No APA Part No. FUEL TANK CAP COMP. APGG12000 -P-01-JD JD6500W-U.1.5-1.2 FUEL FILTER JD6500W-U.1.5-1.1 APGG12000 -P-02-JD FUEL TANK COMP. APGG12000 -P-03-JD JD10000W-U.1.5-1C FUEL TUBE APGG12000 -P-04-JD JF168.8-1A FUEL SWITCH APGG12000 -P-05-JD JF168.8-5...
  • Page 52 12000W Dual-Fuel Generator Control Box Assy. Description JD Part No. APA Part No. APGG12000 -Q-01-JD HC001-MB CONTROL PANEL COMP. APGG12000 -Q-02-JD 21.3.1-13 ENGINE SWITCH ASSY. APGG12000 21.3.9-6 -Q-03JD POWER LAMP 21.3.9-3 APGG12000 -Q-04-JD OIL ALERT LAMP (RED, 12)P 21.3.16-2 APGG12000 -Q-05-JD HOURS METER 21.3.4-5...
  • Page 53 12000W Dual-Fuel Generator Frame Comp Assy. Description APA Part No. JD Part No. GENERATOR FRAME APGG12000 -R-01-J D JD6500.17.10.1-J109 CONTROL PANEL CASE APGG12000 -R-02-J D 21.3.25-11...
  • Page 54 12000W Dual-Fuel Generator Generator 7 11 APA Part N JD Part No Description Qty. APGG12000 -S-01-JD 7KW.25.3A STATOR COVER 7.5KW.25.02B APGG12000 -S-02-JD STATORASSY 5KW.25.2-8A APGG12000 -S-03-JD COOLING FAN 5KW.25.4A APGG12000 -S-04-JD BRUSH ASSY 20.4-M5*16*0.75 APGG12000 -S-05-JD TAPPING SCREW JF240.22-1 APGG12000 -S-06-JD RR HOUSING 20.9-M5 APGG12000 -S-07-JD...
  • Page 55 12000W Dual-Fuel Generator Generator APA Part No. JD Part No. Description APGG12000-S-18-JD 20.4-M5*16*0.75 HEX.BOLT (M5 X 20) APGG12000-S-19-JD 2KW.25.5-1 VOLT CHANGE TERMINAL BR-AC-W APGG12000-S-20-JD 20.9-M5 PLAIN WASHER (5mm)
  • Page 56 12000W Dual-Fuel Generator Wheel & Hand Assy. 10 11 Description APA Part N JD Part No Qty. APGG12000 -T-01-JD PIN SPLIT JD6500.17.10.1-1 JD6500.17.10.1-2 APGG12000 -T-02-JD WSHER PLAIN 8 inch wheel APGG12000 -T-03-JD WHEEL JD6500.17.10.1-J109.1-1 APGG12000 -T-04-JD BAFFLE JD6500.17.10.1-J109.1 APGG12000 -T-05-JD SHAFT 20.4-M6*45 APGG12000 -T-06-JD...

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