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stellar labs 5521 Owner's Manual

Telescopic crane
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Model 5521
Telescopic Crane
Owner's Manual
Installation • Assembly Drawings • Parts
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
www.stellarindustries.com
© 2016 Stellar Industries, Inc.
Last Revision: 10/27/16

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  • Page 1 Model 5521 Telescopic Crane Owner’s Manual Installation • Assembly Drawings • Parts Notice: A copy of this manual must remain with the equipment at all times. For a printable download copy, please visit: www.stellarindustries.com Stellar Industries, Inc. 190 State Street...
  • Page 2 MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 http://www.stellarindustries.com/ip M O DE L NO . SER IA L N O. MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 Page ii | Stellar 5521 Telescopic Crane Owner’s Manual ®...

  • Page 3: Table Of Contents

    Extension Cylinder Assembly (1 Hyd/1 Manual) - PN 57936 ......31 Cable & Hook Assembly - PN 57597 ..............32 Power Unit Assembly - PN 57939 ..............33 CDT™ Radio Transmitter Assembly - PN 56647 ..........34 Stellar 5521 Telescopic Crane Owner’s Manual | Page iii ®...

  • Page 4: Introduction

    For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at 800-321-3741 Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com Page iv | Stellar 5521 Telescopic Crane Owner’s Manual ®...

  • Page 5: Chapter 1 - Specifications

    PTO & Pump: 8 gpm @ 2,500 psi (30.3 lpm @ 172 bar) *Crane rating in Boost Mode. Normal crane rating is 25,000 ft-lbs (3.46 TM). **Maximum capacities in Boost Mode. Stellar 5521 Telescopic Crane Owner’s Manual | Page 1 ®...

  • Page 6: Capacity Chart - Decal Pn 72816

    3.7 m 5.5 m 0.6 m 1.2 m 1.8 m 2.4 m 4.3 m 645 kg 720 kg 1205 lbs 545 kg 0’ 11’ 16’ 21’ 3.35m 4.88m 6.40m PN 72816 Page 2 | Stellar 5521 Telescopic Crane Owner’s Manual ®...

  • Page 7: Dimensional Drawing 1

    Specifications Sheet Page: 3 of 4 Dimensional Drawing 1 4'7" (1.40m) 3'9" (1.14m) 2'10" (0.87m) 22'10" (6.95m) 17'10" (5.45m) 12'11" (3.93m) 18.41” (0.47m) 10.69” (0.27m) 11’0” (3.34m) 16’0” (4.87m) 21’0” (6.39m) Stellar 5521 Telescopic Crane Owner’s Manual | Page 3 ®...

  • Page 8: Dimensional Drawing 2

    Dimensional Drawing 2 56.47 33.80 [1.43m] [0.86m] 25.70 22.11 [0.65m] [0.56m] 32.15 [0.82m] 15.75 12.61 [0.40m] [0.32m] 35.13 [0.89m] 11'0" 3.34m 12'3" 3.72m 12'11" 3.95m Page 4 | Stellar 5521 Telescopic Crane Owner’s Manual ®...

  • Page 9: Chapter 2 - Installation

    Please reference the Code of Federal Regulations, title 49 - Transportation, Volume 5 (400- 999), for further information, or visit http://www.gpoaccess.gov/nara/index.html for the full text of Code of Federal Regulations. Stellar 5521 Telescopic Crane Owner’s Manual | Page 5 ®...

  • Page 10: Torque Data Chart

    “Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts to approximately 80% of dry bolts. Page 6 | Stellar 5521 Telescopic Crane Owner’s Manual ®...

  • Page 11: Installation Overview

    Installation Overview 1. Determine that the mounting location for the 5521 crane is at least 18” x 20” (45.7 x 50.8 cm). 2. Use the detail below to drill 1.06” diameter holes into the mounting plate. Run tap on the threads of the base to be sure they are clean.

  • Page 12: Control Kit (Cradle Cdt Boost) - Pn 59138

    WINCH WINCH DOWN EXTENSION EXTENSION EXTEND RETRACT MAIN MAIN DOWN PROPORTIONAL VALVE Page 8 | Stellar 5521 Telescopic Crane Owner’s Manual ®...

  • Page 13: Control Kit (Cradle Cdt Non-Boost) - Pn 59155

    WINCH WINCH DOWN EXTENSION EXTENSION EXTEND RETRACT MAIN MAIN DOWN PROPORTIONAL VALVE Stellar 5521 Telescopic Crane Owner’s Manual | Page 9 ®...

  • Page 14: Control Kit (Cradle 12V Cdt Boost) - Pn 59523

    WINCH WINCH DOWN EXTENSION EXTENSION EXTEND RETRACT MAIN MAIN DOWN PROPORTIONAL VALVE Page 10 | Stellar 5521 Telescopic Crane Owner’s Manual ®...

  • Page 15: Control Kit (Cradle 12V Cdt Non-Boost) - Pn 59524

    WINCH WINCH DOWN EXTENSION EXTENSION EXTEND RETRACT MAIN MAIN DOWN PROPORTIONAL VALVE Stellar 5521 Telescopic Crane Owner’s Manual | Page 11 ®...

  • Page 16: Wiring Diagram (Electrical Version)

    NOTE: POWER SOURCE FOR SWITCH MINIMUM WIRE POWER RADIO REMOTE 10 AMP SIZE - 2 GA CAB OR CRANE COMPARTMENT Page 12 | Stellar 5521 Telescopic Crane Owner’s Manual ®...

  • Page 17: Hydraulic Kit (Cdt) - Pn 72837

    Hydraulic Kit (CDT) - PN 72837 NOTE: USE 32" OF HOSE PROTECTOR P/N 17288 OVER THE ROTATION HOSES NOTE: USE 12" OF HOSE PROTECTOR P/N 17288 OVER THE 2 WINCH HOSES PN 72837 Stellar 5521 Telescopic Crane Owner’s Manual | Page 13 ®...

  • Page 18: Hydraulic Kit (12V Cdt) - Pn 72839

    Hydraulic Kit (12V CDT) - PN 72839 NOTE: USE 32" OF HOSE PROTECTOR P/N 17288 OVER THE ROTATION HOSES NOTE: USE 12" OF HOSE PROTECTOR P/N 17288 OVER THE 2 WINCH HOSES PN 72839 Page 14 | Stellar 5521 Telescopic Crane Owner’s Manual ®...

  • Page 19: Valve Bank - Pn 44530

    VALVE SOLND 3 POS 4 WAY TAND G04571 25 FT LBS 25372 VALVE SOLND 3 POS 4 WAY OPEN G04591 25 FT LBS 25373 SEAL KIT 25371/25372 44532 COIL 12VDC DUETSCH CAP012H 3 FT LBS Stellar 5521 Telescopic Crane Owner’s Manual | Page 15 ®...

  • Page 20: Hydraulic Installation

    4. Fill system with hydraulic oil (See Stellar® Lubrication Recommendations for fluid details). Stabilizer Functions Stabilizer Functions Typical Stabilizer Valve with Power Beyond Capabilities Page 16 | Stellar 5521 Telescopic Crane Owner’s Manual ®...

  • Page 21: Hydraulic System

    Hydraulic System Stellar 5521 Telescopic Crane Owner’s Manual | Page 17 ®...

  • Page 22: Face Seal/O-Ring Size Chart

    Fitting Face Seal (A) O-ring Boss (B) Size Size Stellar Stellar ® ® 1/4” C2027 D1245 3/8” C2028 D1246 1/2” C2029 D1247 5/8” 32223 D1248 3/4” D1244 D1249 1” D1250 Page 18 | Stellar 5521 Telescopic Crane Owner’s Manual ®...

  • Page 23: Stability Procedure

    Note: The radio can only be put into stability mode five times. After that, the radio would have to be returned to Stellar to be reprogrammed to allow additional stability testing. All other radio functions will work properly even if stability mode is not available. Stellar 5521 Telescopic Crane Owner’s Manual | Page 19 ®...

  • Page 24: Crane Load Level Indicator

    This level should be installed in the isolated crane compartment of the body. If level indicator is missing or damaged, please contact Stellar Customer Support for a replacement. PN 76483 Page 20 | Stellar 5521 Telescopic Crane Owner’s Manual ®...

  • Page 25: Decal Placement - Pn 72815

    26* C4545 DECAL DANGER ELECTROCUTION LARGE Four corners of the body/chassis 27* C5910 DECAL STELLAR 4x9.5 Suggested: Rear body/tailgate 28* C5911 DECAL STELLAR 2x4.5 Suggested: Side corners of body *Not Shown Stellar 5521 Telescopic Crane Owner’s Manual | Page 21 ®...
  • Page 26 This page intentionally left blank. Page 22 | Stellar 5521 Telescopic Crane Owner’s Manual ®...

  • Page 27: Chapter 3 - Assembly Drawings

    MOTOR HYD ROSS MK080613AAAB D1345 FTG CPRSN 0.12NPT/0.25 TUBE D1810 TBE AIR SAEJ844 TYPE A .25 (RM) 22161 FTG 2-2 FP-FP COUPLER STRAIGHT BRASS Stellar 5521 Telescopic Crane Owner’s Manual | Page 23 ® 56589 ZERK 1/8 NPT STRAIGHT LONG THREAD...

  • Page 28: Gear Bearing - Pn 47869

    CAP SCR 1.00-8 X .63 PLASTIC 0479 CAP SCR 0.25-20X0.75 HHGR5 55827 WORM PERFECTION 66/76 BEARING AND SEAL KIT 66/76 PERFECTION 55829 CAST 20445 TRIM EDGE 0.06X0.56 AL 0.63 BULB 42" Page 24 | Stellar 5521 Telescopic Crane Owner’s Manual ®...

  • Page 29: Mast Assembly - Pn 72819

    VB 4 SECT W/PROP STER8GPM DEUTSCH 0342 NUT 0.31-18 HHGR5 NYLOC 56673 NUT 0.38-16 HHGR8 NYLOC 57594 BUSHING COMPOSITE MRP 2.00X.50 0491 CAP SCR 0.31-18X4.00 HHGR5 47425 CAP SCR 6MMX20MM HH 8.8(GR5) Stellar 5521 Telescopic Crane Owner’s Manual | Page 25 ®...

  • Page 30: Main Boom Assembly - Pn 72833

    0335 CAP SCR 0.38-16X1.25 HHGR5 9320 PIN CAP 0.44X1.75X0.19 YZ C6106 NUT 0.50-13 HHGR5 NYLOC 0347 NUT 0.38-16 HHGR5 NYLOC 18618 SCREW #6-32X1.00 PHMS PH 0425 MACHY WASHER 1.25ID 10GA Page 26 | Stellar 5521 Telescopic Crane Owner’s Manual ®...

  • Page 31: Extension Boom Assembly (2 Hyd) - Pn 58290

    D0178 WASHER #10 SAE FLAT ZINC 35105 SWITCH LIMIT E1117-B9111-6C 49316 CYLINDER EXT ASM 6620 2.0/2.0 0425 MACHY WASHER 1.25ID 10GA 51903 PLATE CRADDLE 6620/6628 C1000 CAP SCR 0.50-13X5.00 HHGR5 Stellar 5521 Telescopic Crane Owner’s Manual | Page 27 ®...

  • Page 32: Extension Boom Assembly (1 Hyd/1 Manual) - Pn 59146

    Extension Boom Assembly (1 Hyd/1 Manual) - PN 59146 PN 59146 57925 EXT BOOM 1ST 5521 1H1M 59147 EXT BOOM 6620 2ND CRADLE A2B 9363 WEAR PAD 1.12X2.00 RND NYLATRON 9545PC PLATE WEAR PAD SUPPORT 10172 CAP SCR 0.50-13X1.00 HHGR8 ZY 9991 WEAR PAD 0.19X2.50 RND NYLATRON...

  • Page 33: Main Cylinder Assembly - Pn 78434

    MANIFOLD SINGLE T11A 3500 PSI 71460 TUBE ASM 0.38 X 16.72 12630 MAIN CYL 15111 FTG 6-4 MORB-FORB STRAIGHT REDUCER 28485 TRANSDUCER PRESSURE 5000 PSI 3861 FTG 6-6 MAORB-FORB 90 Stellar 5521 Telescopic Crane Owner’s Manual | Page 29 ®...

  • Page 34: Extension Cylinder Assembly (2 Hyd) - Pn 49316

    TUBE ASM 0.38X23.25 EXT CYL 6620 YZ 14443 TUBE ASM 0.38X102.25 EXT CYL 6620 YZ 24729 HOSE CLAMP #52 3.00 - 3.75 18701 CLAMP PORT TUBE ZR518 D0655 HOSE CLAMP #36 WRM GEAR Page 30 | Stellar 5521 Telescopic Crane Owner’s Manual ®...

  • Page 35: Extension Cylinder Assembly (1 Hyd/1 Manual) - Pn 57936

    C-BALANCE VALVE 9803 CYLINDER SEAL KIT 54778 PN 57936 57932 CYLINDER 2.00X60.00 5521 MANUAL 14115 MANIFOLD ASM 6620 EXT CBBD-LJN-XVN 11882 CAP SCR 0.38-16X1.75 SH ZC 14601 CAP SCR 0.38-16X2.25 SH ZC Stellar 5521 Telescopic Crane Owner’s Manual | Page 31 ®...

  • Page 36: Cable & Hook Assembly - Pn 57597

    Cable & Hook Assembly - PN 57597 PN 57597 11545 SHEAVE 6620 6.75 DIA .31R/1.94 THK 57596PC PLATE SNATCH BLOCK 5521 13436 PIN .38X4.00 QUICK RELEASE 25831 HOOK 5 TON SWIVEL CROSBY 1028623 9610 WIRE ROPE 0.31 6X19 IWRC-XIP 90FT 0867 MACHY WASHER 1.00ID 14GA...

  • Page 37: Power Unit Assembly - Pn 57939

    CAP SCR 0.25-20X0.75 HHGR5 0342 NUT 0.31-18 HHGR5 NYLOC 56673 NUT 0.38-16 HHGR8 NYLOC 0343 WASHER 0.31 USS FLAT ZINC C6353 WASHER 0.38 SAE FLAT YELLOW GR8 0340 WASHER 0.25 USS FLAT ZINC Stellar 5521 Telescopic Crane Owner’s Manual | Page 33 ®...

  • Page 38: Cdt™ Radio Transmitter Assembly - Pn 56647

    CONTROL HANDLE FACE PLT W/LABEL 6 FCTN CDT 35447 CONTROL HANDLE GRIP W/TRIGGER HT H2 24958 RUBBER BOOT TRIGGER GUARD HET 22600 SWITCH TOGGLE HET RADIO 63019300 35441 BATTERY TUBE AA HETRONIC RADIO Page 34 | Stellar 5521 Telescopic Crane Owner’s Manual ®...
  • Page 39 This page intentionally left blank. Stellar 5521 Telescopic Crane Owner’s Manual | Page 35 ®...
  • Page 40 Subject to Change without Notification. © 2016 Stellar Industries, Inc.

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