DURKOPP ADLER 367 Operating Instructions Manual
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DURKOPP ADLER 367 Operating Instructions Manual

DURKOPP ADLER 367 Operating Instructions Manual

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367
Spezialnähmaschine
Bedienanleitung
D

Operating Instructions

GB
Instructions de maniement
F
Postfach 17 03 51, D-33703 Bielefeld • Potsdamer Straße 190, D-33719 Bielefeld
Telefon +49 (0) 5 21/ 9 25-00 • Telefax +49 (0) 5 21/ 9 25 24 35 • www.duerkopp-adler.com
Ausg./Edition: 12/04
Printed in Federal Republic of Germany
Teile-/Part-No.: 0791 367741

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Summary of Contents for DURKOPP ADLER 367

  • Page 1: Operating Instructions

    Spezialnähmaschine Bedienanleitung Operating Instructions Instructions de maniement Postfach 17 03 51, D-33703 Bielefeld • Potsdamer Straße 190, D-33719 Bielefeld Telefon +49 (0) 5 21/ 9 25-00 • Telefax +49 (0) 5 21/ 9 25 24 35 • www.duerkopp-adler.com Ausg./Edition: 12/04 Printed in Federal Republic of Germany Teile-/Part-No.: 0791 367741...

  • Page 2: Table Of Contents

    Content page: Preface and general safety instructions Part 1: Operating Instructions Class 367 Product description ..........Designated use .
  • Page 3 Content page: 7.3.4 Changing operator-level parameter values ....... 7.3.5 Reducing the maximum rotation speed ........7.3.6 Fast information display and settings entry (HIT) .

  • Page 4: Product Description

    Product description The Dürkopp Adler 367 is a special sewing machine for first-class single-needle decorative seams in light to medium-heavy material. · It is a single-needle flatbed double-backstitch machine with lower conveyor, needle transport and alternating upper foot conveyor. · A safety coupling prevents the shuttle from being displaced or damaged if the thread jams in the shuttle track.

  • Page 5: Subclasses

    Subclasses 367-170010: single-needle flatbed-double-backstitch machine with lower conveyor, needle transport and alternating upper foot conveyor. Needle thickness 100-150. 367-170115: like class 367-170010, but with electromagnetic thread cutter, electro-pneumatic bar-tacking and sewing-foot lift. Needle thickness 100-150. 367-170315: like class 367-170115, but with electro-pneumatic quick stroke adjustment, 2nd stitch-length and 2nd thread tension.

  • Page 6: Technical Data

    Technical data Noise Workplace-related emission value in accordance with DIN 45635-48-A-1-KL2 Class 367-170010; -180010 LC = 82 dB (A) 367-170115; -180115 367-170315; -180315 Stitch length: 6,4 mm Altern. sewing feet stroke.: 1,5 mm Stitch rate: 2.800 rpm Material: G1 DIN 23328 4-ply Class 367-170010;...
  • Page 7 Notes:...

  • Page 8: Operation

    Operation Threading the needle thread Caution: danger of injury Turn off the main switch. The needle thread may only be threaded with the sewing machine switched off. – Place the yarn reels on the reel stand and pass the needle and looper threads through the unwinding arms.
  • Page 9 Fig. A: Correct thread loop in the centre of the material Fig. B: Needle-thread tension too low Looper-thread tension too high Fig. C: Needle-thread tension too high Looper-thread tension too low...

  • Page 10: Adjusting The Needle-Thread Tension

    Adjusting the needle-thread tension Pre-tensioner When the main tensioner 4 and supplementary tensioner 5 are open (e.g. when the sewing feet are raised) the needle thread must be under slight residual tension. This residual tension is produced by the pre-tensioner 2. The pre-tensioner 2 simultaneously affects the length of the end of the severed needle thread (the starting thread for the next seam).

  • Page 11: Adjusting The Thread Regulator

    Adjusting the thread regulator Caution: danger of injury Turn off the main switch. The thread regulator may only be adjusted with the sewing machine switched off. The thread regulator 3 controls the quantity of needle thread required for stitch formation. The thread regulator must be precisely adjusted for an optimum result.

  • Page 12: Winding On The Looper Thread

    Winding on the looper thread – Pull the thread through the guide 3 and the tensioner 4. – Place the thread behind the blade 5 and sever it. – Fit the bobbin 1 onto the bobbin winder. Hint There is no need to wind the thread onto the bobbin by hand. –...

  • Page 13: Changing The Looper-Thread Bobbin

    Changing the looper-thread bobbin Caution: danger of injury Turn off the main switch. The looper-thread bobbin may only be changed with the machine switched off. Removing the empty bobbin – Raise the needle bar. – Lift the bobbin-housing flap 1. –...

  • Page 14: Setting The Looper-Thread Tension

    Pre-setting the looper-thread tension Caution: danger of injury Turn off the main switch. The looper-thread tension may only be adjusted with the machine switched off. Braking spring The braking spring 1 prevents the bobbin from running on when the machine halts and when the looper thread is severed and cannot be adjusted! Setting the tension spring –...

  • Page 15: Changing The Needle

    Changing the needle Caution: danger of injury Turn off the main switch. The needle may only be changed with the sewing machine switched off. – Undo screw 2. – Push the new needle as far as it will go into the hole in the needle bar 1.

  • Page 16: Lifting The Sewing Foot

    Lifting the sewing foot Subclass -170010; -180010 The sewing foot can be raised mechanically by operating the knee lever 1. Subclass -170115; -180115 The sewing foot can be raised electro-pneumatically by operating the foot pedal 2 or the knee lever 1. Raising the sewing foot mechanically (knee lever) –...

  • Page 17: 6.10 Locking The Sewing Feet In The Up Position

    6.10 Locking the sewing feet in the up position Once they have been mechanically or pneumatically raised the sewing feet can be locked in the up position with button 1 (e.g. to wind on the looper thread). – With the machine at a standstill press the knee lever to the right or push the pedal half-way back.

  • Page 18: 6.12 Setting The Sewing-Foot Stroke

    6.12 Setting the sewing-foot stroke CAUTION ! Subclass -170010; -180010 has no automatic speed restriction. It is essential to reduce the speed when working with a large sewing-foot stroke (see the plaque on the sewing-foot-stroke lever). Excessive speed makes sewing noticeably noisy and causes damage to the machine.

  • Page 19: 6.13 Setting The Stitch Length

    6.13 Setting the stitch length Subclass -170010; -180010 The required forwards-stitch length is set with the knurled nut 1 in the manual stitch-setting lever 2. The required backwards-stitch length is set with the knurled nut 3 in the manual stitch-setting lever 2. Changing stitch length during sewing: The stitch length can be infinitely varied during sewing with the manual stitch-setting lever 2, within the limits of the stitch lengths set for...

  • Page 20: Machine-Arm Keypad (Subclass-170115; -170315; -180115; -180315)

    6.14 Machine-arm keypad (subclass -170115; -170315; 180115; 180315 Function Position the needle in the up or down position. The function of key 2 can be determined with the F-140 parameter. 1 = needle up, 2 = needle up/down, 3 = single stitch 4 = single stitch with 2nd stitch length / short stitch 5 = needle up if out of position 2.

  • Page 21: General

    EFKA DC1600/DA82GA direct-current positioning actuator General Operation The DC1600/DA82GA sewing drive must be commissioned and operated with the V810 or V820 operating panel. Operating instructions These operating instructions give the key functions and the meaning of the operating-panel symbols, and describe how operator-level parameter values are changed by the operator.

  • Page 22: Key Functions On The V810 Operating Panel

    7.2.2 Key functions on the V810 operating panel Functions can be turned on and off by briefly pressing the keys on the operating panel. The functions are effective on the machine only if the relevant devices (e.g. magnetic or electro-pneumatic sewing-foot lift) are present.

  • Page 23: Changing Operator-Level Parameter Values

    7.2.4 Changing operator-level parameter values The operator-level parameters are in the parameter list (see section 7.4). – Turn on the main switch. – Press the “P” key. The first operator-level parameter F-000 is displayed. – Press the “+” or “-” keys to move to the next or preceding parameter.

  • Page 24: V820 Operating Panel

    V820 operating panel 7.3.1 Operating and display elements on the V820 operating panel 7.3.2 Key functions on the V820 operating panel Functions can be turned on and off by briefly pressing the keys on the operating panel. The functions are effective on the machine only if the relevant devices (e.g.
  • Page 25 Function Display Function key The function of the key can be altered with parameter F-008 (see parameter list in section 1.4) SSt ON*/OFF < - > SSc xxx 1 = Softstart ON/OFF SrS ON*/OFF 2 = ornamental-stitch bar tack ON/OFF hPr ON*/OFF 3 = stroke adjustment Function of the knee-switch or key:...

  • Page 26: Meaning Of Symbols On The V820 Operating Panel

    7.3.3 Meaning of symbols on the V820 operating panel Symbol Function Display Abbreviation C for the code number Symbol on when a code is displayed, e.g. C 1907 Abbreviation F for the parameter number Symbol on when a parameter number is displayed e.g.

  • Page 27: Reducing The Maximum Rotation Speed

    7.3.5 Reducing the maximum rotation speed The maximum speed can be reduced to adapt it to particular applications. After each completed seam the current value of the maximum speed is shown in the display. This value can now be directly changed with the “+”...

  • Page 28: Efka Controls Parameter List

    Operator-level parameter list for EFKA controls DA82GA and 6F82FA- The following pre-set values apply to class: Parameter Name / Function Adj. range Pre-set Abbr. Name / Function 100R starting-bar-tack stitches forwards starting-bar-tack stitches backwards ending-bar-tack stitches backwards ending-bar-tack stitches forwards number of light-barrier equalisation stitches (large stitch length) number of light-barrier filter stitches for knits...

  • Page 29: Status And Error Messages On The V810 And V820 Operating Panels

    Status and error messages on the V810 and V820 operating panels General information V810 V820 Meaning InF A1 InFo A1 The pedal is not in its zero position when the sewing drive is switched on StoP symbol “G” The cut-out is active flashes “cut-out”...

  • Page 30: General

    EFKA VD552KV/6F82FA coupling-positioning actuator General Operation The VD552KV/6F82FA sewing-drive control contains an integral “operating panel” with 5 keys, 8 LEDs and a three-digit LED display. All required adjustments to the sewing-drive control can be carried out with this operating panel. The V810 or V820 operating panel can also be connected to the control.

  • Page 31: Operation Of The 6F82Fa Sewing-Drive Control

    Operation of the 6F82FA sewing-drive control 8.2.1 Operating elements in the 6F82FA sewing-drive control 8.2.2 Key functions in the 6F82FA sewing-drive control Functions can be turned on and off by briefly pressing the keys on the operating panel. The functions are effective on the machine only if the relevant devices (e.g.

  • Page 32: Reducing The Maximum Rotation Speed

    CAUTION ! The changed parameter values are not saved unless a complete seam is sewn after leaving programming level, i.e. the pedal is pushed forwards and then all the way back. If the drive is switched off straight after leaving programming level, the changes are lost.

  • Page 33: Operation

    Operation Subclass 367-170010; -180010 Action Operation / Remarks Before starting work - Pedal in neutral position. initial position Sewing machine at a halt. Needle up. Sewing foot down. - Press knee lever. position material at start of seam The sewing foot rises. - Position material.

  • Page 34: Subclass -170115; -170315; -180115; -180315

    Subclass 367-170115; -170315; -180115; -180315 The description of operation is based on the following preconditions: – The following functions are set on the operating panel: Starting bar tack: Ending bar tack: Sewing-foot position before and after cutting DOWN needle position before cutting: DOWN (position 1) –...
  • Page 35 Action Operation / Remarks In mid-seam - Release pedal (neutral position). Interrupt action The machine halts in position 1 (needle down). The sewing feet are down. Continue - Push pedal forwards. The machine sews at the speed set by the action pedal.

  • Page 36: Maintenance

    Maintenance 10.1 Cleaning and testing Caution: danger of injury Turn off the main switch. Maintenance may only be carried out with the machine switched off. Maintenance work must be carried out no less frequently than at the intervals given in the tables (see “operating hours” column). Maintenance intervals may need to be shorter when processing heavy-shedding materials.
  • Page 37 Maintenance work Explanation operating to be carried out hours Sewing drive Clean fan grille 7. (e.g. with a compressed-air pistol) Remove lint and pieces of thread from air-intake openings. - Check condition and tension of V-belt 6 It must be possible to depress the V-belt by about 10 mm by pressing it with a finger at its mid-point.

  • Page 38: 10.2 Lubrication

    10.2 Lubrication Caution: danger of injury Oil can cause skin eruptions. Avoid protracted contact with the skin. In the event of contact, thoroughly wash the affected area. CAUTION: The handling and disposal of mineral oils is subject to legal regulation. Deliver used oil to an authorised collection point.
  • Page 39 Notes:...

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