DURKOPP ADLER 367 Installation Instructions Manual
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DURKOPP ADLER 367 Installation Instructions Manual

DURKOPP ADLER 367 Installation Instructions Manual

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367
Spezialnähmaschine
Aufstellanleitung
D

Installation Instructions

GB
Instructions de montage
F
Postfach 17 03 51, D-33703 Bielefeld • Potsdamer Straße 190, D-33719 Bielefeld
Telefon +49 (0) 5 21/ 9 25-00 • Telefax +49 (0) 5 21/ 9 25 24 35 • www.duerkopp-adler.com
Ausg./Edition: 12/04
Printed in Federal Republic of Germany
Teile-/Part-No.: 0791 367741

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Summary of Contents for DURKOPP ADLER 367

  • Page 1: Installation Instructions

    Spezialnähmaschine Aufstellanleitung Installation Instructions Instructions de montage Postfach 17 03 51, D-33703 Bielefeld • Potsdamer Straße 190, D-33719 Bielefeld Telefon +49 (0) 5 21/ 9 25-00 • Telefax +49 (0) 5 21/ 9 25 24 35 • www.duerkopp-adler.com Ausg./Edition: 12/04 Printed in Federal Republic of Germany Teile-/Part-No.: 0791 367741...

  • Page 2: Table Of Contents

    Contents page: Part 2: Installation Instructions Class 367 Scope of Delivery ..........General and transport packing .
  • Page 3 Content page: 6.10 Positioning (367-170115; -170315; -180115; -180315) ..... . . 6.10.1 Defining the positions ......... . . 6.10.2 Adjusting the positions with the DC1600/DA82GA direct-current positioning actuator .
  • Page 4 For your notes...

  • Page 6: Scope Of Delivery

    Scope of Delivery What items are supplied depends on your order . Prior to setting up, please check that all the required parts are present. Equipment (depending on the subclass): 1 Sewing lamp 2 Machine head 3 Table plate 4 Drawer 5 Stand 6 Yarn stand 7 Proximity switch...
  • Page 7 Observe the punch-marks of the table plate!

  • Page 8: Assembling The Stand

    Assembling the stand Assembling the stand components – Assemble the individual stand components as shown in the illustration. Assembling the table plate and attaching it to the stand – Insert the upper-part support 1 in the hole in the table plate. –...

  • Page 10: Setting The Working Height

    Setting the working height – The working height is adjustable between 750 and 900 mm (measured to the upper edge of the table plate). – Undo screws 4 on the stand braces. – Adjust the table plate horizontally to the required working height. To prevent tilting, pull the table plate out or push it in by the same distance on both sides.

  • Page 11: Drive-Pack Components

    Drive-pack components The drive required is supplied as a “drive pack” containing a belt pulley, V-belt, mains cable, pedal linkage, connections and diagrams as well as the sewing drive itself. Drive pack 9889 036701 1 9889 036701 2 9889 036701 3 Sewing drive type 1147-F.752.3 1147-F.752.3...
  • Page 12 For your notes...

  • Page 13: Assembling The Machine Head

    Assembling the machine head Fitting the machine head – Fit the machine head 1 into the opening in the table plate. Fitting and tensioning the V-belt Remove protective devices – Remove the handwheel 9. – Remove the belt guard 2 on the machine head. –...

  • Page 15: Fitting The Pedal

    Fitting the pedal – Attach the pedal 2 to the stand brace 1. – For ergonomic reasons align the pedal 2 as follows: The centre of the pedal must be approximately under the needle. There are slots in the stand brace 1 to help align the pedal. –...

  • Page 17: Fitting The Operating Panel

    Fitting the operating panel The machine arm has 2 threaded holes to fit the operating panel to. – Unscrew the arm cover 1. – Attach the external operating panel to the arm with the attachment bracket 3 and 2 screws. –...

  • Page 19: Electrical Connection

    6. Electrical connection 6.1 General Caution ! All work on the electrical equipment of this special sewing machine may only be carried out by qualified electricians or other appropriately trained persons. The mains plug must be removed. Checking the mains voltage Caution ! The mains voltage must coincide with the rated voltage specified on the model-identification plate.

  • Page 20: Connecting The Direct-Current Positioning Actuator

    6.3.3 Connecting the direct-current positioning actuator – Lay the connection cable from the main switch through the cable conduit to the sewing drive and connect it to the sewing drive. See connection diagram 9800 139001 B (in the connection pack). –...

  • Page 21: Connecting The Sewing Drive To The Mains

    Connecting the sewing drive to the mains Caution: The sewing machine must be connected to the mains with a plug. Clutch motors and coupling-positioning actuators must be connected to a 3 x 380 - 415V 50/60 Hz or 3 x 220 - 240V 50/60 Hz three-phase supply (see tables in section 4.3).

  • Page 22: Fitting The Proximity Switch (Class 367-170115; -170315; -180115; -180315 Only)

    Fitting the proximity switch (class 367-170115; -170315; -180115; -180315 only) – Push the proximity switch onto the handwheel flange so that the retaining pin on the belt guard engages in its groove. – Secure the proximity switch with the two screws. Connecting the machine head (class 367-170115;...

  • Page 23: Direction Of Rotation Of Sewing Drive

    Direction of rotation of sewing drive Caution: Before the special sewing machine is started it is essential to check the direction of rotation of the motor. Switching it on can cause damage if the direction of rotation is incorrect. 6.9.1 Checking the direction of rotation of the clutch motors 1147-F.752.3 or 1148.552.3 The direction of rotation of the clutch motor (three-phase motor) depends on its connection to the three-phase supply.

  • Page 24: Checking The Direction Of Rotation Of The Coupling-Positioning Actuator

    6.9.3 Checking the direction of rotation with the VD552KV/6F82FA coupling-positioning actuator The direction of rotation of the coupling-positioning actuator (three-phase motor) depends on its connection to the three-phase supply. After connecting it to the three-phase supply the first commissioning stage must be to check the direction of rotation. Proceed as follows: –...

  • Page 25: Positioning (367-170115; -170315; -180115; -180315)

    6.10 Positioning (367-170115; -170315; -180115; -180315) 6.10.1 Defining the positions Reference position The reference position is the starting position for all other positions. It is defined as the position of the needle tip, with the needle descending in the normal direction of rotation, at the level of the upper side of the needle plate.

  • Page 26: Adjusting The Positions With The V810 Operating Panel

    6.10.2.2 Adjusting the positions with the V810 operating panel Entering the technician-level code number – Turn off the main switch. – All plugs must be plugged in to the sewing-drive control. – Press and hold down the “P” key. – Turn on the main switch.

  • Page 27: Adjusting The Positions With The V820 Operating Panel

    6.10.2.3 Adjusting the positions with the V820 operating panel Entering the technician-level code number – Turn off the main switch. – All plugs must be plugged in to the sewing-drive control. – Press and hold down the “P” key. – Turn on the main switch.

  • Page 28: Adjusting The Positions With The Vd552Kv/6F82Fa Coupling-Positioning Actuator

    6.10.3 Adjusting the positions with the VD552KV/6F82FA coupling-positioning actuator General The proximity switch contains an inner disc (generator disc) with increments for regulating the rotation speed, a centre, adjustable disc 1 for position 1 and an outer, adjustable disc 2 for position 2. Caution ! Exercise extreme care when adjusting the position discs .

  • Page 29: Checking Positioning

    6.10.4 Checking positioning Position 1 – Turn on the main switch – Briefly push the pedal forward, then release it. The needle moves to position 1. – Check the needle position. Position 2 – Push the pedal forward, then push it back and hold it there until the machine halts.

  • Page 30: Table Of Machine-Specific Parameters Of The Da82Ga And 6F82Fa Controls

    6.11.3 Table of machine-specific parameters of the DA82GA and 6F82FA controls The values of the parameters listed below must be changed from their pre-set values. The values concerned (x) can be found in parameter sheet 9800 130014 PB52 or 9800 321009 PB52 (in the machine’s accessory pack).

  • Page 31: Setting Parameter Values With The V810 Operating Panel

    6.11.4 Setting parameter values with the V810 operating panel Changing technician-level parameter values Entering the technician-level code number – Turn off the main switch. – All plugs must be plugged in to the sewing-drive control. – Press and hold down the “P” key. –...

  • Page 32: Setting Parameter Values With The V820 Operating Panel

    Caution ! The changed parameter values are not saved unless a complete seam is sewn after leaving programming level, i.e. the pedal is pushed forwards and then all the way back. If the drive is switched off straight after leaving programming level, the changes are lost. 6.11.5 Setting parameter values with the V820 operating panel Changing technician-level parameter values Entering the technician-level code number...

  • Page 33: Table Of Machine-Specific Parameters Of The 6F82Fa Control

    Changing manufacturer-level parameter values Entering the manufacturer-level code number – Turn off the main switch. – All plugs must be plugged in to the sewing-drive control. – Press and hold down the “P” key. – Turn on the main switch. “C-0000” appears in the display. –...

  • Page 34: Setting Parameters On The 6F82Fa Control

    6.11.7 Setting parameters on the 6F82FA control Changing technician-level parameter values Entering the technician-level code number – Turn off the main switch. – All plugs must be plugged in to the sewing-drive control. – Press and hold down the “P” key. –...

  • Page 35: Master Reset

    6.12 Master reset A master reset resets all parameter values to their factory settings. – Turn off the main switch. – Press the “P” key and turn on the main switch. – Release the “P” key.. – Enter code no. “1907”. See section 6.10.2 or 6.10.5. –...

  • Page 36: Connecting The Sewing-Lamp Transformer (Optional Equipment)

    6.13 Connecting the sewing-lamp transformer (optional equipment) – Remove the machine’s mains plug. – Pass the mains cable 1 of the sewing-lamp transformer through the cable conduit 2 to the main switch. – It is connected to the mains-connection side of the main switch (or motor-protection switch).

  • Page 37: Pneumatic Connection

    Pneumatic connection Caution: The pneumatic units will only operate properly at a supply pressure of 8 to 10 bar. The special sewing machine’s operating pressure is 6 bar. Pneumatic-connection pack A pneumatic-connection pack for stands with compressed-air maintenance units is available (Order no. 0797 003031). It contains the following components: - Connection hose, 5 m long (Ø...

  • Page 39: Lubrication

    Lubrication Caution: danger of injury ! Oil can cause skin eruptions. Avoid protracted contact with the skin. In the event of contact, thoroughly wash the affected area. CAUTION ! The handling and disposal of mineral oils is subject to legal regulation. Deliver used oil to an authorised collection point.

  • Page 40: Sewing Test

    Sewing test A sewing test must be carried out when setting-up is complete. – Insert the mains plug. Caution: danger of injury Turn off the main switch. The needle and looper threads may only be threaded with the sewing machine switched off. –...
  • Page 41 For your notes...

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