Schwinn Evolution Assembly Manual page 7

Step 2
Ref. # Description
1 Frame
44 Pop Pin Assembly for Head Tube
25 Handle Bar
44, 27, 45 Seat Slider Assembly (Pre-Assembled)
26 Seat Post
67 Water Bottle Cage
Tools Required
Adjustable wrench
A. Remove the Pop Pin Assembly (44) from the small parts bag
and add some grease to the threads of the large 21mm nut
that will screw into the head tube boss on the bike.
B. Thread the Pop Pin Assembly into the head tube boss using
a large adjustable wrench, tighten firmly.
C. Using your hand grab the T-handle of the Pop Pin, turn it
counterclockwise to make sure it is free of the securing
threads and can be pulled freely.
D. Insert the Handle Bar (25) into the head tube of the bike
while pulling the Pop Pin back. Insert the Handle Bar to
the desired height and release the Pop Pin. Make sure the
Pop Pin settles into one of the securing holes in the Handle
Bar tube. Turn the Pop Pin clockwise threading it into the
Pop Pin Assembly and hand tighten. This will secure the
Handlebar at the desired height.
E. Using your hand, grab the T-handle of the Pop Pin attached
to the seat tube, turn it counterclockwise to make sure it is
free of the securing threads and can be pulled freely.
F. Insert the Seat Post (26) into the seat tube while pulling
the Pop Pin back. Insert the Seat Post to the desired
height and release the Pop Pin. Make sure the Pop Pin
settles into one of the securing holes in the Seat Post tube.
Turn the Pop Pin clockwise threading it into the Pop Pin
Assembly and hand tighten. This will secure the Seat Post
at the desired height.
G. The Seat Slider Assembly (44,27,45) has been pre-
assembled at the factory. Insert the front (saddle nose
side) of the Seat Slider Assembly into the back of the
seat post slider tube (horizontal tube at the top). There
is a small spring pin at the rear of the slider tube on the
Seat Post that must be depressed to allow the Seat Slider
Assembly to fully attach to the Seat Post. This can be can
be accomplished by laying the Seat Slider Assembly on
the spring pin, pushing down on the entire Seat Slider
Assembly so that the spring pin is depressed. While pulling
Assembly
Qty
1
1
1
1
2
1
down on the Pop Pin, push the Seat Slider Assembly onto
the seat post slider tube. When the Seat Slider has moved
far enough forward, the spring pin will pop out of the back.
This secures the Seat Slider to the seat post tube and
prevents it from inadvertently separating from the seat post
slider tube.
H. Using a 3mm Hex Wrench, remove the screws pre-
assembled to the fork legs of the bike. Position the bottle
cage (67) on the side of the bike and tighten the screws
securely to the fork leg.
45
27
44
7
Assembly Manual
25
26
44
67