Precor EFX 835 Assembling And Maintaining Manual

Precor EFX 835 Assembling And Maintaining Manual

Elliptical fitness crosstrainers

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Assembling and Maintaining
Elliptical Fitness Crosstrainers
®
®
EFX
885 • EFX
835

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Summary of Contents for Precor EFX 835

  • Page 1 Assembling and Maintaining ™ Elliptical Fitness Crosstrainers ® ® 885 • EFX...
  • Page 4 Copyright © February 2011 Precor Incorporated. All rights reserved. Specifications subject to change without notice. Trademark Note Precor, AMT, and EFX are registered trademarks and Preva is a trademark of Precor Incorporated. Other names in this document may be the trademarks or registered trademarks of their respective owners.
  • Page 5: Important Safety Instructions

    Important Safety Instructions Read the following precautions thoroughly before you begin assembly, and save them afterward for future reference. Safety Precautions Always follow basic safety precautions when using this equipment to reduce the chance of injury, fire, or damage. Other sections in this manual provide more details of safety features.
  • Page 6 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 885 / 835  Use the power adapter provided with the equipment. Plug the power adapter into an appropriate, grounded power outlet as marked on the equipment.  Care should be taken when mounting or dismounting the equipment.
  • Page 7: Educating Users

     Use the equipment only for its intended purpose as described in this manual. Do not use accessory attachments that are not recommended by Precor. Such attachments may cause injuries.  Do not operate the equipment where aerosol (spray) products are being used or where oxygen is being administered.
  • Page 8: Hazardous Materials And Proper Disposal

    The batteries within self-powered equipment contain materials that are considered hazardous to the environment. Federal law requires proper disposal of these batteries. If you plan to dispose of your equipment, contact Precor Commercial Products Customer Support for information regarding battery removal. Refer to Obtaining Service.
  • Page 9 Important Safety Instructions Radio Frequency Interference (RFI) The RFID module conforms to the following national standards defining acceptable limits for radio frequency interference (RFI). Federal Communications Commission, Part 15 This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
  • Page 10: Regulatory Notices For Cardiovascular Exercise Equipment

    Exercise Equipment The regulatory information in this section applies to the exercise equipment and its control console. Safety Approvals for Cardiovascular Equipment Precor equipment has been tested and found to comply with the following applicable safety standards. Cardiovascular Type Equipment: ...
  • Page 11: European Applications

    Important Safety Instructions Radio Frequency Interference (RFI) This Precor exercise equipment conforms to the following national standards defining acceptable limits for radio frequency interference (RFI). Federal Communications Commission, Part 15 This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
  • Page 12: Electrical Recommendations: All Equipment Excluding Treadmills

    Do not attempt to service the equipment except for maintenance tasks. If any items are missing, contact your dealer. For more information regarding customer support numbers or a list of Precor authorized service centers, visit the Precor web site at http://www.precor.com. Obtaining Updated Documentation...
  • Page 13: Table Of Contents

    Table of Contents Important Safety Instructions ........... 3 Safety Precaution s .................3 Educating Users ..................5 Hazardous Materials and Proper Disposal ........6 Product Recycling and Disposal ............6 Regulatory Notices for the RFID Module ........6 Regulatory Notices for Cardiovascular Exercise Equipment ..............
  • Page 14 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 885 / 835 Self-Powered Features ............43 Informational Displays Prior to Shutdown ........44 Symptoms of a Low Battery ............44 Using the Optional Power Adapter ..........45 The Optional Power Adapter Kit ............ 45 Replacing the Battery ................
  • Page 15: Assembling The Efx

    Provide ample space around the unit.  Assemble the equipment according to the guidelines in this manual to ensure that you do not void the Precor Limited Warranty. Important: Any damage caused during installation is not covered by the Precor Limited Warranty.
  • Page 16: Installation Requirements

    The hardware kit shipped with this equipment contains the fasteners and other hardware components shown in the following table. Before you begin assembly, make sure that your hardware kit is complete. If not, please contact Precor Customer Support. Fasteners Quantity Hex head screws (1¹₄-inch)
  • Page 17 Assembling the EFX Fasteners Quantity Buttonhead screws (⁵₁₆–inch x�1 � –inch)� Self-tapping screws (1¹₂-inch) Flat head hex drive screws (¹₄-inch x ³₄-inch) Bushings Link arm caps Pivot arm caps Pivot axle caps Upright support covers (right-hand and left-hand sets, packaged separately)
  • Page 18: Performing The Assembly

    Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 885 / 835 Required Tools  #2 Phillips screwdriver  Rubber mallet  SAE standard hex wrench set  SAE standard socket set  Two ⁹₁₆-inch wrenches (open-end and box-end)  Wire cutter Performing the Assembly DANGER Do not attempt to connect electrical power until all...
  • Page 19 Important: Do not stretch, crimp, or damage the cable. Cables damaged by improper installation will not be covered by the Precor Limited Warranty. Figure 3: Thread cable through upright support 3. Attach the left upright support to the base frame using four buttonhead screws, four split washers, and four ⁵₁₆-inch washers.
  • Page 20 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 885 / 835 5. Using a right-angle ³₁₆" hex wrench, remove the four ¹₄" x ³₄" buttonhead screws securing the central plastic base cover. 6. Remove the tape at the top of the left upright support. 7.
  • Page 21 Assembling the EFX 9. Attach the cable to the appropriate connector inside the base of the EFX, as shown in the following illustration and table. Figure 6: Cable connection points inside EFX base Connect … To … The console power cable (red The power connector on the jack and black, individual leads) panel...
  • Page 22 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 885 / 835 12. Replace the lift cover that was removed in the first step. Figure 7: Lift cover replacement To mount the center column support on the frame: Note: Check that the base fasteners are loose before installing the fasteners for the central column support.
  • Page 23 Assembling the EFX Important: When wrench-tightening the screws, make sure the head of the fastener is parallel to the product surface. If it is not, stop tightening to avoid cross-threading. To avoid further damage, stop assembly work and contact Customer Support.
  • Page 24 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 885 / 835 2. Fully tighten the fasteners on the back of each upright support. Figure 11: Tighten the back fasteners on the upright supports 3. Fully tighten the fasteners on the lower sides of each upright support.
  • Page 25 Assembling the EFX To attach the water bottle holder: Position the water bottle holder as shown in the graphic and attach it to the right stationary handlebar. Figure 14: Water bottle attachment 2. Secure the water bottle holder to the handlebar using three Phillips-head screws.
  • Page 26 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 885 / 835 2. To attach the upper body handlebars, place one split washer and one ⁵₁₆-inch washer on each of six socket-head cap screws, then insert three of the screws through each handlebar bracket. Fully tighten the fasteners using a ¼-inch hex key.
  • Page 27 Assembling the EFX To attach the upright support covers and pivot arm caps: Place one inner and one outer upright support cover around one of the upright supports, aligning them so that the arrows on their inside surfaces point toward the front of the unit.
  • Page 28 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 885 / 835 7. Attach the pivot arm caps and seat them with a rubber mallet. Figure 19: Pivot arm cap attachment 8. Insert the two pivot axle caps and press them firmly into place, seating them with a rubber mallet if necessary.
  • Page 29: Leveling The Efx

    Assembling the EFX Leveling the EFX Make sure the unit is level before allowing anyone to use it. CAUTION: To eliminate movement, make sure the adjustable feet are in contact with the floor. To level the unit: Gently rock the unit. If there is any movement, ask your assistant to tip the unit to one side while you locate the adjustable feet.
  • Page 30: Breaking In The Equipment

    Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 885 / 835 Breaking in the Equipment Precor equipment does not require an actual break-in period. However, moving components such as belts, gears, and bearings can settle while the equipment is being stored or shipped.
  • Page 31: Installing The Console

    Chapter Installing the Console To make installation easier, all Precor Experience Series consoles use the same mounting hardware and connector locations whenever possible. The installation sequence for any of them is as follows:  Threading the cable assembly  Connecting cables ...
  • Page 32 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 885 / 835 Important: Before you begin the following procedure, remove the rear cover from the control console. To remove the cover, use your fingernails to pry the lower edge loose, then swing the cover up and out as shown in the following illustration.
  • Page 33: Connecting Cables (P80)

    Installing the Console Connecting Cables (P80) After the console has been seated, separate the individual cables out of the end of the cable assembly and attach them to the appropriate circuit connectors inside the console. Refer to the following diagram and table to identify the cables and connectors.
  • Page 34 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 885 / 835 Cable Connector Type Circuit Connector Location Heart rate sensors Four-contact strip, keyed Safety key Six-contact strip, keyed (treadmills only) CSAFE Eight-contact modular, on flat gray cable Auto Stop sensor Four-contact strip, keyed (treadmills only) To simplify installation and maintenance, route and connect cables 1 through 5 according to the following instructions.
  • Page 35 Installing the Console The following illustration shows how the cable is positioned once it is installed. Figure 25: Connecting the television cable Connecting the Ethernet and Base Unit Data Cables Both the Ethernet and base unit data cables pass through the cutaway opening at the upper right corner of the back plate and connect to nearby modular jacks in the console.
  • Page 36 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 885 / 835 Connecting the Heart Rate Sensor Cable The heart rate sensor cable passes through the cutaway opening at the upper left corner of the back plate, then down to the small circuit board at the lower left of the console. The following illustration shows how the cable should look once it is installed.
  • Page 37: Completing The Console Installation (P80)

    Installing the Console Completing the Console Installation (P80) Before you complete the final installation steps, double-check the connections you have made. Make sure that all cables are fully and securely connected, and that any unneeded cables are tied back properly. To complete the installation: Feed extra cable back into the neck tube.
  • Page 38 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 885 / 835 rectangular hook at the bottom of the console mount, as shown in the following figure. Figure 29: Console positioning on base unit 4. Tilt the console forward until it stops. Use one hand to steady the console in this position, or ask your assistant to do so.
  • Page 39: Connecting Cables (P30)

    Installing the Console Connecting Cables (P30) After the console has been seated, separate the individual cables out of the end of the cable assembly and attach them to the appropriate circuit connectors inside the console. Refer to the following diagram and table to identify the cables and connectors.
  • Page 40: Completing The Console Installation (P30)

    Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 885 / 835 Completing the Console Installation (P30) Before you complete the final installation steps, double-check the connections you have made. Make sure that all cables are fully and securely connected, and that any unneeded cables are tied back properly.
  • Page 41: Maintenance

    To keep the equipment functioning properly, perform the minor maintenance tasks in this section at the intervals shown on the maintenance checklist. Failure to maintain the equipment as described in this section could void the Precor Limited Warranty. DANGER To reduce the risk of electrical shock, always...
  • Page 42: Daily Inspection

    : Read and follow the manufacturer’s instructions, particularly dilution instructions, before using any cleaner on Precor fitness equipment. Do not use concentrated cleaners at full strength, or acidic cleaners of any kind; such cleaners weaken the protective finish on the equipment and void the Precor Limited Warranty.
  • Page 43: Weekly Maintenance

    Maintenance Weekly Maintenance Perform the following maintenance tasks every week: Disconnect the external power supply. 2. Clean the ramps and wheels with water or an approved cleaner. 3. Inspect the power cord to verify that it is not pinched under the equipment or between any two moving parts. 4.
  • Page 44: Storing The Chest Strap

    Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 885 / 835 5. Check the belt tension of the step-up and drive belts. 6. Clean and lubricate the lift motor screw with an approved grease such as SuperLube® with Teflon® or Mobil 1® synthetic grease (adjustable-ramp models only).
  • Page 45: Self-Powered Features

    Chapter Self-Powered Features Important: This chapter of the manual describes Precor fitness equipment that can operate without being connected to AC power. This includes units equipped with P40 or P20 consoles. However, P80 consoles must be connected to AC power through their power supplies to operate.
  • Page 46: Informational Displays Prior To Shutdown

    Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 885 / 835 Informational Displays Prior to Shutdown The equipment saves its battery charge by moving into a shutdown mode. If the user does not maintain the minimum rate of motion, a 30-second shutdown process begins. In this mode, the console displays a countdown indicator and ignores all keypresses.
  • Page 47: Using The Optional Power Adapter

    CAUTION: The internal cable kit must be installed by authorized service personnel. Do not attempt installation on your own as you could void the Precor Limited Warranty. For more information, refer to Obtaining Service. Important: If this equipment includes a P80 console, the optional...
  • Page 48: Replacing The Battery

    Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 885 / 835 Replacing the Battery The equipment’s battery is built to last for a long time. However, if you feel that the battery may need replacing, check with an authorized service technician. Refer to Obtaining Service.
  • Page 49: Commercial Cardiovascular Equipment Limited Warranty

    CONDITIONS. Limited Warranty. Precor Incorporated warrants all new Precor products to be free from defects in materials and manufacture for the warranty periods set forth below. The warranty periods commence on the invoice date of the original purchase. This warranty applies only against defects discovered within the warranty period and extends only to the original purchaser of the product.
  • Page 50 Internet connectivity, such as Ethernet cabling, routers, servers and switches. Precor is not responsible for the quality of television, video, audio, or other media supplied to its products. This restriction applies to services, such as those provided by a cable or satellite television provider;...
  • Page 51 GIVEN ABOVE FOR THOSE SAME PARTS. PRECOR HEREBY DISCLAIMS AND EXCLUDES THOSE WARRANTIES THEREAFTER. Some States do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. PRECOR ALSO HEREBY DISCLAIMS AND EXCLUDES ALL OTHER OBLIGATIONS OR LIABILITIES,...
  • Page 52 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 885 / 835 EXCLUSION OF CONSEQUENTIAL AND INCIDENTAL DAMAGES. PRECOR AND/OR ITS SUPPLIERS SHALL HAVE NO OBLIGATION OR LIABILITY, WHETHER ARISING IN CONTRACT (INCLUDING WARRANTY), TORT (INCLUDING ACTIVE, PASSIVE, OR IMPUTED NEGLIGENCE AND STRICT LIABILITY), OR...
  • Page 53 Commercial Cardiovascular Equipment Limited Warranty...
  • Page 54 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 885 / 835...
  • Page 56 Precor Incorporated EFX 885/835 PAG/OM 300711-301 rev F 20031 142nd Avenue NE Warranty #36286-114 P.O. Box 7202 14 February 2011 Woodinville, WA USA 98072-4002...

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