Page 1 Service Manual ™ Experience Series Elliptical Fitness Crosstrainer EFX800-16/18 Base Fixed and Moving Arms...
Page 2: Table Of Contents
Parts Lubricants Cleaning Procedure Approved Cleaning Products: Cleaning Procedure Power Requirements Cable TV and Ethernet Input Signal Requirements Operation Verification Operation Verification Tests Standard Service Menus About Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page ii any questions.
Page 3 Information Display (65) Touchscreen Console Standard Service Menus Service Settings Menu ( (51765761) About menu Equipment Usage menu Maintenance menu(1) System Settings menu System Tests menu Club Settings (5651565) Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page iii any questions.
Page 4 Front Lift Cover Replacement Lift Interface Plate Cover Replacement Accessory Tray Cover Replacement Ramp-to-Drive Transition Cover Replacement Ramp Cover Replacement Drive Access Panel Replacement Drive Disk Covers Replacement Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page iv any questions.
Page 5 Procedure Input Drive Assembly Replacement About Procedure Lift Motor Replacement About Videos Specifications Lift motor power Procedure LPCA (Lower PCA) Board Replacement About LPCA System Block Diagram Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page v any questions.
Page 6 Stairarm Replacement - Machines with original Input Drive Assembly Linkarm Replacement About Procedure Wheel Truck Replacement About Procedure Ramp Replacement About Specifications Procedure Troubleshooting About Introduction To Troubleshooting Basic Steps Validate the customer reported issue: Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page vi any questions.
Page 7 ASL Overview ASL States ASL Settings and Functions System Troubleshooting Procedures Available Troubleshooting Procedures Blown Battery Fuse Troubleshooting Preventive Maintenance About Maintenance Schedule Precor Preventative Maintenance Plan Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page vii any questions.
Page 8 Parts List - Moving Arm Models Appendix A : Edition Information Edition Additional Documentation Copyright Appendix B : Notices and Safety Trademarks Intellectual Property Warranty Safety Notices Service Safety Guidelines Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page viii any questions.
Page 9: Introduction
1 Introduction Introduction Only Precor certified technicians are authorized to service Precor equipment. If you are not a Precor certified servicer, you must not attempt to service any Precor product. Call your dealer for service information WARNING: This service documentation is for use by Precor certified servicer providers only.
Page 10 Standard Service Software "Adjustment Procedures" on page 44 "Replacement Procedures" on page 57 Troubleshooting "Preventive Maintenance" on page 199 "Theory of Operation" on page 200 "Parts" on page 205 "Edition Information" on page i Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 2 any questions.
Page 11: Service Safety Guidelines
1 Introduction Service Safety Guidelines Service Safety Guidelines WARNING: Only Precor certified servicers and technicians are permitted to service Precor products. Personal injury can result from electrical shock and/or mechanical moving parts. Review the following safety information prior to servicing the equipment. This safety inform- ation will help to prevent personal injury or damage to the equipment while servicing the equip- ment.
Page 12 Remove jewelry (especially from ears and neck), Tie up long hair, Remove neck ties, and Do not wear loose clothing See Also "Notices and Safety" on page ii "Safety Notices" on page ii Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 4 any questions.
Page 13: General Information
Width 30.75 in / 78 cm Height 28 in / 71.5 cm Weight 396 lbs / 180 kgs Power Machine: Self-powe Model and Serial Numbers Model and Serial Numbers Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 5 any questions.
Page 14: Model Numbers
TRM: Fixed Ramp 2-Energy, Consumer AMT: Fixed Step Height EFX: Moving Ramp/Fixed Arms EFX: Fixed ramp/Moving Arms Treadmill Elliptical Fitness Crosstrainer Adaptive Motion Trainer Upright Bike Recumbent Bike Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 6 any questions.
Page 15: Serial Numbers
Note: Always use the frame serial number label to verify the machine serial number. Do not use a label attached to a plastic cover, the cover may have been replaced from a different machine. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 7 any questions.
Page 16: Orientation
The equipment orientation (front, right, left, back) used in manual is referenced to a user stand- ing on the equipment facing the console. Covers and Panels Equipment cover and access panel locations. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 8 any questions.
Page 17 2 General Information Covers and Panels For cover removal and installation, see "Covers and Panels Replacement" on page 61. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 9 any questions.
Page 18: Tools And Supplies
6 ft-lb is equivalent to 6 lbs of force applied 1 foot away from the center of the bolt. Radio Frequency: Identifies electromagnetic signals with frequency spectrum between the 3 kHz (3,000 hertz) to 300 GHz (300 billion hertz) range. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 10 any questions.
Page 19: Belt Tension Specification
Parts IMPORTANT: Always purchase OEM replacement parts and hardware from Precor. If you use parts not approved by Precor, you could void the Precor Limited Warranty. Use of parts not approved by Precor may cause injury. Exploded View Diagram and Parts List Contact Precor Customer Support at support@precor.com or 800.786.8404 with...
Page 20: Lubricants
Cleaning Procedure Only use the following approved cleaning products to safely clean and prevent damage to the machine surfaces. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 12 any questions.
Page 21: Approved Cleaning Products
P10/P30 consoles, and battery charging functions. Cable TV and Ethernet Input Signal Requirements (missing or bad snippet) Personal Viewing System display. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 13 any questions.
Page 22: Operation Verification
Touchscreen consoles (P62, P80, and P82) only 1. Access the Service menu (51765761) and perform the following console System Tests (Settings > System Settings > System Tests): Touchscreen console Control Processing Assembly. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 14 any questions.
Page 23 Verify that the console INCLINE indicators and workout displays are show- ing correct information. Heart Rate Test Handheld Handlebar Heart Rate Verify both the Hand Held Heart Rate (HHHR ) and wireless monitor operation. Heart Rate Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 15 any questions.
Page 24 3. On successful completion of all verification tests, return to service. ANT+ (pronounced ant plus) is a wireless protocol for monitoring sensor data such as a per- son's heart rate or a bicycle's tire pressure Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 16 any questions.
Page 25: Standard Service Menus
Standard Service Menus About The Standardized Service Menus are supported across Precor cardio product lines designed to allow servicers and clubs to manage, configure/setup, and maintain/test the equipment: The service menus are grouped into functional service categories depending on the console type...
Page 26: Touchscreen Consoles: P62, P80, And P82
Note: Service access code 65 "Information Display" is not used on touchscreen consoles. The Information Display menus are integrated into the Service Settings menus. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 18 any questions.
Page 27: How To Access The Service Menus
How to Access the Service Menus P10, P30, P30i and P31 LED consoles Steps: On P10/P30/P31 consoles: Press the PAUSE hardkey and immediately use the keypad to type in the access code. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 19 any questions.
Page 28: P80 Touchscreen Console
2. Press and hold the Pause key while pressing CH up >VOL down > VOL up > CH down: 3. Use the touch keypad to type in the service access code. P62 and P82 touchscreen consoles Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 20 any questions.
Page 29: Diagnostics Menu Access
2. Press and hold the VOL down key while pressing CH up >CH down > CH down > CH up: 3. At the Sign-In screen, type in the service access code. Touchscreen Calibration shortcut Console shortcut to access the Touchscreen Calibration test. Steps Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 21 any questions.
Page 30: Debug Information Report Shortcut
Short for Universal Serial Bus, is an industry standard developed in the mid-1990s that defines the cables, connectors and communications protocols used in a bus for connection, communication, and power supply between computers and electronic devices. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 22 any questions.
Page 31: Navigating The Service Menus
Error Log or show the "Stuck Key" mes- sage when there are no logged errors. INCLINE numeric keys Use as the numeric keypad to type in numeric inputs (access codes etc.). Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 23 any questions.
Page 32: P80 And P82 Touchscreen Consoles
Scroll Up/Dwn Use your finger to select while swiping your finger Up/Dwn to scroll through menu lists. Some menus provide an on-screen scroll bar to scroll Up/Dwn. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 24 any questions.
Page 33: Led Console Standard Service Menus
Tests the console LEDs. Successively press the OK key to verify DISPLAY TEST each group of LEDs and verify that all LEDs illuminate. Press Back to exit the test. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 25 any questions.
Page 34 Personal Viewing System display. Active Status Light: Service and maintenance status light. Elliptical Fitness Crosstrainer Adaptive Motion Trainer Direct Current: electrical current that only flows in one direction. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 26 any questions.
Page 35: Club Settings Menu (5651565)
Range: 1 to 120 sec (All except EFX) TIME Range: 1 to 60 sec (EFX only) Default 30 sec. Alternating Current: electric current which periodically reverses direction between positive and negative polarity. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 27 any questions.
Page 36 /GEN06) series products.. (2) Custom option, not included on all consoles. TRM800 version 1 treadmills mfg. dates 2010 thru 2014. TRM800 version 1 treadmills mfg. dates 2010 thru 2014. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 28 any questions.
Page 37: Information Display
AutoStop is ON and the incline is set to 0%. Printed circuit assembly, generally referred to as either an upper PCA or lower PCA. Treadmill Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 29 any questions.
Page 38 Lower printed circuit assembly; generally this refers to the lower board. On treadmills, this is the motor controller unit (MCU), and on self-powered units, it is the main board in the lower section. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 30 any questions.
Page 39: Touchscreen Console Standard Service Menus
LAN equipment carrying the Wi-Fi logo have been interoperability tested for compatibility with one (or more) 802.11 standards, and certified by the Wi-Fi Alliance to be sold under the Wi-Fi brand. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 31 any questions.
Page 40: About Menu
The Event Log contains all connectivity errors and service main- Event Log tenance error codes. .Note: For maintenance service and troubleshooting, use the CPA Preva Business Suite Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 32 any questions.
Page 41 Network Time Protocol (NTP) is a networking protocol for clock synchronization between computer systems over packet-switched, variable-latency data networks. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 33 any questions.
Page 42: Equipment Usage Menu
Menu: Service menu (51765761) > Settings > Maintenance Provides machine maintenance related information including: routine maintenance due status, machine operating condition, and ASL state. Upright Bike Recumbent Bike Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 34 any questions.
Page 43 Indicates the machine operating and maintenance status. (ASLmenu Blue Solid: Normal operation Indicates that the ASL has not detected any logged error codes. Motor controller or motor controller module Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 35 any questions.
Page 44: System Settings Menu
Machine diagnostics tests to verify system hardware operation, "System Tests menu" on page 41. menu: System Settings >Connectivity Connectivity menu ® Connectivity includes Internet network and Preva Server setup Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 36 any questions.
Page 45 System Settings > Display > Measurement Units Range: US Standard, Metric » Measurement Units Default: US Standard Specifies the default measurement units. » Standby Mode menu: System Settings > Display > Standby Mode Delay Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 37 any questions.
Page 46 System Settings > TV Settings > Skip Encrypted Channels » Skip Encrypted Channel Default: ON Skips over encrypted channels. » Analog Channels menu: System Settings > TV Settings > Analog Channels Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 38 any questions.
Page 47 Bluetooth is a wireless technology standard for exchanging data over short distances (using short-wavelength UHF radio waves in the ISM band from 2.4 to 2.485 GHz from fixed and mobile devices, and building personal area networks (PANs). Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 39 any questions.
Page 48 3. Follow the onscreen instructions to register the product. menu: System Settings > Manage Settings Manage Settings Save and restore the Connectivity, Display, Media, and Workout Limits settings. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 40 any questions.
Page 49: System Tests Menu
Maximum: maximum pulse count. (EFX, AMT only) menu: System Tests > CrossRamp Test CrossRamp Test Manually run the lift motor to raise/lower the crossramp through full range, levels 1 to 20. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 41 any questions.
Page 50: Club Settings (5651565)
ASL features. Not included on the EFX600 series, the TRM600 series, or the TRM800-10 (TRM10/GEN06) series products. Club Settings (5651565) Service Access Code: 5651565 analog to digital converter Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 42 any questions.
Page 51: Information Display
Refer to the following touchscreen console service menus for similar equipment information: About menu, see "About menu" on page 32. Equipment Usage, menu see "" on page 34. Maintenance menu, see "" on page 34. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 43 any questions.
Page 52: Adjustment Procedures
Available Adjustment Procedures "First Stage Drive Belt Tension Adjustment" on the facing page "Second Stage Drive Belt Tension Adjustment" on page 49 "Lift Motor Calibration" on page 53 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 44 any questions.
Page 53: First Stage Drive Belt Tension Adjustment
(1) New belt tension applies to new belt first time installations. Used belt tension applies to reinstalling an existing belt or re-tensioning an existing used belt. Procedure Review entire procedure before starting. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 45 any questions.
Page 54 4. Place the belt tension gauge onto the first stage drive belt midway between the Input Drive pulley and smaller Step-up Assembly pulley and measure the tension. Record the Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 46...
Page 55 Note: Belt tension adjustment is an iterative process, only make small tension changes per adjustment. Be careful to NOT over tension the belt, which could result in damaging the belt or pulley hardware. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 47 any questions.
Page 56 "" on page 73. 11. Verify machine operation and return to service, see "Operation Verification" on page 14. See Also "Second Stage Drive Belt Tension Adjustment" on the facing page Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 48 any questions.
Page 57: Second Stage Drive Belt Tension Adjustment
(1) New belt tension applies to new belt first time installations. Used belt tension applies to reinstalling an existing belt or when re-tensioning an existing used belt. Procedure Review entire procedure before starting. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 49 any questions.
Page 58 5. Place the belt tension gauge onto the Second Stage Drive Belt midway between the Generator/Brake pulley and larger Step-up Assembly pulley and measure the tension. Record the measured belt tension. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 50 any questions.
Page 59 Note: Belt tension adjustment is an iterative process, only make small tension changes per adjustment. Be careful to NOT over tension the belt, which could result in damaging the belt or pulley hardware. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 51 any questions.
Page 60 10. Reinstall the Drive Access Panel, see "" on page 73. 11. Verify machine operation and return to service. See Also "First Stage Drive Belt Tension Adjustment" on page 45 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 52 any questions.
Page 61: Lift Motor Calibration
TIP: To help keep your hands clean while doing this procedure, it is advised to wear gen- eral purpose mechanics gloves. You will be handling the jackscrew which is coated with a thin layer of grease. Lift Motor Calibration Verification Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 53 any questions.
Page 62 6. Place a pad over the top of the Front Frame cover to protect the surface during the adjustment procedure. Place blocking material (hard foam or similar material) between Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 54...
Page 63 If the jackscrew does rotate during the adjustment, the lift motor will need to be reset to level 10 and then the yoke nut recalibrated. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 55...
Page 64 13. Reinstall the Front Lift, Lift Interface Plate, and Ramp covers, see "" on page 63, "" on page 65 "" on page 69 procedures. 14. Verify elliptical operation and return to service, see "Operation Verification" on page 14. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 56 any questions.
Page 65: Replacement Procedures
"Fixed Arms Replacement" on page 140 "Moving Arms Replacement" on page 143 "Stairarm Replacement" on page 147 "Linkarm Replacement" on page 157 "Wheel Truck Replacement" on page 162 "Ramp Replacement" on page 169 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 57 any questions.
Page 66: Battery Replacement
Fuse Type: Inline 10 Amp slow blow fuse, .25" diameter Direct Current: electrical current that only flows in one direction. Alternating Current: electric current which periodically reverses direction between positive and negative polarity. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 58 any questions.
Page 67: Replacement Procedure
Lower printed circuit assembly; generally this refers to the lower board. On treadmills, this is the motor controller unit (MCU), and on self-powered units, it is the main board in the lower section. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 59 any questions.
Page 68 5. Reinstall the LPCA/Battery module cover using the one #2 Phillips screw. 6. Reinstall the left Drive Disk cove, see "" on page 74. 7. Verify machine operation and return to service, see Operation Verification. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 60 any questions.
Page 69: Covers And Panels Replacement
Covers and Panels Replacement About These procedures provide instructions to remove and install the covers and panels. Cover Remove/lnstall Procedure Goose Neck Cover "" on page 63 Elliptical Fitness Crosstrainer Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 61 any questions.
Page 70 "" on page 78 Drive Access Panel "" on page 73 Drive Disk Covers "" on page 74 Drive Top Covers "" on page 78 Drive Housing Covers "" on page 78 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 62 any questions.
Page 71: Cover Replacement Procedures
1. Removing the front lift cover requires first removing the goose neck gasket cover , and the top lift cover Description Goose Neck Gasket Goose Neck Cover Top Lift Cover Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 63 any questions.
Page 72 4. Reinstall the goose neck gasket around the goose neck weldment and press to snap in place. Start at the front and alternately work your way around the weldment tube fin- ishing at the back. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 64 any questions.
Page 73: Lift Interface Plate Cover Replacement
"" on page 63. 2. Remove the two #2 Phillips screw fasteners and remove the lift interface plate cover . Retain part(s) and/or fastener(s) for installation. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 65 any questions.
Page 74 , snap the lower tabs in place and align the two fastener bolt holes. Secure with two #3 Phillips screws. 2. Reinstall the lift front cover , see "" on page 63. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 66 any questions.
Page 75: Accessory Tray Cover Replacement
#3 Phillips screws. 2. Reinstall the goose neck gasket , goose neck cover , and lift top cover , see "" on page 63. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 67 any questions.
Page 76: Ramp-To-Drive Transition Cover Replacement
Installation Instructions Reinstall the ramp-to-drive transition cover by positioning the cover over the ramp and drive housing covers and pressing down to snap the mounting tabs in place. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 68 any questions.
Page 77: Ramp Cover Replacement
No tools or fastener removal is required. It may help to lift the outer edge of the CrossRamp cover while removing. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 69 any questions.
Page 78 1. Use an approved cleaner (see " " on page 12) to clean the left and right Stairarm wheels and ramp tracks. Dry with a clean cloth. Clean any hard-to-remove grime using a Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 70 any questions.
Page 79 CrossRamp track. You may need to slightly lift up the edge of the CrossRamp cover while inserting the wheels into the CrossRamp track. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 71 any questions.
Page 80 At the completion of the wax break-in, gently wipe away any excess wax with a clean rag. 7. Verify operation and return to service, see "Operation Verification" on page 14. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 72 any questions.
Page 81: Drive Access Panel Replacement
2. Secure cover with the two # 3 Phillips screw fasteners. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 73 any questions.
Page 82: Drive Disk Covers Replacement
(there may only be one Drive Disk cover attachment screw installed. However, two screws are required for installation, order any missing screws.). Retain part(s) and/or fastener(s) for installation. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 74 any questions.
Page 83 Repeat for the two remaining latch Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 75...
Page 84 Then lightly strike the Drive Disk cove at each latch catch pin loc- ation to snap in place. Make sure all three latch catch pins are secure. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 76...
Page 85 Two cover crank fasteners are now required. If missing screws, order addi- tional screw, see "Parts" on page 205, bubble #155. 2. Reinstall the Drive Access panel, see "" on page 73. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 77 any questions.
Page 86: Drive Housing Covers Replacement
Drive Housing Cover - Right Drive Housing Cover - Left Ramp-to-Drive Transition Cover Removal Instructions Repeat this procedure for both the right and left drive housing covers. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 78 any questions.
Page 87 Continue to slide the top cover forward and lift up to remove. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 79 any questions.
Page 88 . Carefully slide the cover over the crank and remove. Retain part(s) and/or fastener (s) for installation. Note: The left drive housing cover must be removed prior to removing the right cover. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 80 any questions.
Page 89 . Unplug the light input cable. Carefully slide the cover over the crank and remove. Retain part(s) and/or fastener(s) for installation. Active Status Light: Service and maintenance status light. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 81 any questions.
Page 90 1. Carefully slide the right drive housing cover over the crank. Reconnect the ASL light input cable. Place the cover into position and use a 5/16" socket to reinstall the four screw fasteners. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 82 any questions.
Page 91 2. Carefully slide the left drive housing cover over the crank. Place the cover into pos- ition and use a 5/16" socket to reinstall the five screw fasteners. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 83 any questions.
Page 92 Make sure the top cover clips are secure and install the two #3 Phillips screw fasteners. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 84 any questions.
Page 93 6. Reinstall the left and right Drive Disk coves, see "" on page 74. 7. Reinstall the Drive Access panel, see "" on page 73. 8. Verify the machine operation and return to service. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 85 any questions.
Page 94: First Stage Drive Belt Replacement
(1) New belt tension applies to new belt first time installations. Used belt tension applies to reinstalling an existing belt or when re-tensioning an existing used belt. Procedure Review entire procedure before starting. Removal Instructions Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 86 any questions.
Page 95 5. Use a 1/2" socket to loosen first stage belt tensioner and walk the first stage drive belt off the input drive and smaller Step-up Pulley/Tensioner assembly pulleys. Remove the first stage drive belt. Installation Instructions Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 87 any questions.
Page 96 5 NM torque is equivalent to 5 newton's of force applied one meter from the center of the bolt, 6 ft-lb is equivalent to 6 lbs of force applied 1 foot away from the center of the bolt. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 88...
Page 97 6. Reinstall the right and left Drive Disk coves, see "" on page 74. 7. Reinstall the Drive Access panel, see "" on page 73. 8. Verify machine operation and return to service, see Operation Verification. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 89 any questions.
Page 98: Second Stage Drive Belt Replacement
Review entire procedure before starting. Removal Instructions 1. Remove the Drive Access panel, see "" on page 73. 2. Remove the right and left Drive Disk coves, see "" on page 74. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 90 any questions.
Page 99 5. Use a 1/2" socket to loosen the first stage belt tensioner and walk the first stage drive belt off the input drive and smaller Step-up Pulley/Tensioner assembly pulleys. Remove the first stage drive belt. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 91 any questions.
Page 100 Adjust the second stage tensioner just enough to hold the tensioner mech- anism and belt in place. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 92 any questions.
Page 101 Rotate the crank and make sure that the belt is properly aligned and seated in the pulley grooves. Adjust the first stage tensioner just enough to hold the tensioner mechanism and belt in place. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 93 any questions.
Page 102 5 NM torque is equivalent to 5 newton's of force applied one meter from the center of the bolt, 6 ft-lb is equivalent to 6 lbs of force applied 1 foot away from the center of the bolt. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 94...
Page 103 8. Reinstall the right and left Drive Disk coves, see "" on page 74. 9. Reinstall the Drive Access panel, see "" on page 73, 10. Verify machine operation and return to service, see Operation Verification. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 95 any questions.
Page 104: Generator/Eddy Brake Assembly Replacement
3. Remove the left and right Stairarms from the Input Crank, see "Stairarm Input Drive Crank Removal" on page 148. 4. Remove the Drive Top and left/right Drive Housing covers see "" on page 78. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 96 any questions.
Page 105 Lower printed circuit assembly; generally this refers to the lower board. On treadmills, this is the motor controller unit (MCU), and on self-powered units, it is the main board in the lower section. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 97 any questions.
Page 106 Generator/Eddy Brake assembly pulley and larger second stage Step- up Pulley/Tensioner assembly pulley. Remove the second stage drive belt. Retain belt for installation. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 98 any questions.
Page 107 Retain part(s) and/or fastener(s) for installation. TIP: Remove the lower carriage bolt fastener first and then the upper. The upper bolt cannot be removed while the lower bolt is installed. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 99 any questions.
Page 108 3. Walk the second stage drive belt onto the Generator/Eddy Brake assembly pulley and larger second stage Step-up Pulley/Tensioner assembly pulley. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 100 any questions.
Page 109 4. Walk the first stage drive belt onto the smaller first stage Step-up Pulley assembly and Input Drive assembly pulleys and tension the belt to 140-150 lbs (63.5 - 68 kgs), see "First Stage Drive Belt Tension Adjustment" on page 45. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 101 any questions.
Page 110 7. Route and reconnect the Generator cable and Eddy/Brake cable to the LPCA Gen- erator input (J1) and Eddy/Brake load (J7) connectors. Reinstall the LPCA/Battery module cover and secure with the #2 Phillips screw fastener. Input and Output Interface. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 102 any questions.
Page 111 10. Reinstall the left and right Drive Disk covers, "" on page 74. 11. Reinstall the Drive Access cover, see "" on page 73. 12. Verify machine operation and return to service, see Operation Verification. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 103 any questions.
Page 112: Step-Up Pulley/Tensioner Assembly Replacement
This procedure provides instruction to remove and install the Step-up Pulley/Tensioner Assembly. The Step-up Pulley/Tensioner Assembly contain the step-up pulleys and the first and second stage drive belt tensioners Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 104 any questions.
Page 113: Step-Up Pulley/Tensioner Assembly Exploded View
(2x) and bolt isolators (4x) can easily fall out of the mounting holes. Take care to keep track of these components for installation, see "Step-up Pul- ley/Tensioner Assembly Exploded View" above. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 105 any questions.
Page 114 6. Use a 1/2" socket to loosen the second stage belt tension and walk the second stage drive belt off the pulleys. Remove the second stage drive belt. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 106 any questions.
Page 115 Do not fully tension or over tension the belt. 4. Reinstall the Drive Components assembly, see "Drive Components assembly Replace- ment" on page 109. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 107 any questions.
Page 116 10. Reinstall the Drive Access cover, see "" on page 73. 11. Verify machine operation and return to service, see "Operation Verification" on page 14. .See Also "Drive Components assembly Replacement" on the facing page Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 108 any questions.
Page 117: Drive Components Assembly Replacement
3. Remove the left and right Stairarms from the Input Crank, see "Stairarm Input Drive Crank Removal" on page 148. 4. Remove the Drive Top and left/right Drive Housing covers see "" on page 78. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 109 any questions.
Page 118 Lower printed circuit assembly; generally this refers to the lower board. On treadmills, this is the motor controller unit (MCU), and on self-powered units, it is the main board in the lower section. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 110 any questions.
Page 119 8. Use a 1/2" socket to loosen the first stage belt tensioner and walk the first stage drive belt off the Input Drive pulley and smaller first stage Step-up Pulley assembly pulley. Remove the first stage drive belt. Retain belt for installation. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 111 any questions.
Page 120 9. Use a 1/2" socket to remove the First Stage Tensioner hardware: the adjustment bolt (1x), washer (1x), bolt isolator (1x), and tug plate (1x). Retain part(s) and/or fastener(s) for installation. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 112 any questions.
Page 121 The belt will be properly tensioned after the Drive Components assembly is installed. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 113 any questions.
Page 122 5. Install the first stage drive belt by walking the belt onto the Input Drive pulley and the smaller first stage Step-up Pulley/Tensioner assembly pulley Rotate the crank and make sure that the belt is properly centered and seated in the pulley grooves. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 114 any questions.
Page 123 9. Reconnect the Generator input cable (J1) and Eddy/Brake load cable (J7) on the LPCA board. Reinstall the LPCA/Battery module cover and secure with the #2 Phillips screw fastener. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 115 any questions.
Page 124 14. Verify machine operation and return to service, see Operation Verification. See Also "Second Stage Drive Belt Tension Adjustment" on page 49 "First Stage Drive Belt Tension Adjustment" on page 45 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 116 any questions.
Page 125: Input Drive Assembly Replacement
This procedure provides instruction to remove and install the Input Drive Assembly. Specifications System Component Specification Input Drive Assembly Nylock Bolts 300 +/- 90 in-lbs (34 +/- 10 Nm) Procedure Review entire procedure before starting. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 117 any questions.
Page 126 6. Use a 1/2" socket to loosen first stage belt tensioner and walk the first stage drive belt off the pulleys. Remove the first stage drive belt. Retain belt for installation. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 118...
Page 127 CAUTION: Do not reuse the Input Assy Nylock patch bolt fasteners for installation. Discard the used bolts and order new bolts for installation (see "Parts" on page 205, bubble # 296). Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 119 any questions.
Page 128 5 NM torque is equivalent to 5 newton's of force applied one meter from the center of the bolt, 6 ft-lb is equivalent to 6 lbs of force applied 1 foot away from the center of the bolt. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 120...
Page 129 2. Adjust the first stage tensioner as necessary to walk the first stage drive belt onto the Input drive and smaller first stage drive pulleys. Rotate the crank and make sure that the belt is properly aligned and seated in the pulley grooves. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 121 any questions.
Page 130 "Second Stage Drive Belt Tension Adjustment" on page 49. Retention belt if not within specification. 5. Tighten the two Drive Components assembly carriage bolt fasteners, torque to 180 in- lbs (20.3 Nm). Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 122 any questions.
Page 131 8. Reinstall the left and right Drive Disk covers, "" on page 74. 9. Reinstall the Drive Access cover, "" on page 73. 10. Verify machine operation and return to service, see Operation Verification. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 123 any questions.
Page 132: Lift Motor Replacement
9" +/- 1/4" (23 cm +/- 0.6 cm Yoke/Ramp Fasteners 330 in-lbs (27.5 ft-lbs or 37.2 Nm) Note: * Calibration distance is set at incline level 10. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 124 any questions.
Page 133: Lift Motor Power
Lower printed circuit assembly; generally this refers to the lower board. On treadmills, this is the motor controller unit (MCU), and on self-powered units, it is the main board in the lower section. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 125 any questions.
Page 134 Take Note that the ramp will fall when the fasteners are removed. Make sure the ramp is supported before removing the fasteners. Retain part(s) and/or fastener(s) for installation. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 126 any questions.
Page 135 Lift Motor Assembly. Retain part(s) and/or fastener(s) for install- ation. 8. Unscrew the Yoke Assembly from the jackscrew and remove. Retain the Yoke Assembly for installation Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 127 any questions.
Page 136 If the jackscrew does rotate, reconnect the lift motor power cable, reset the lift motor incline level to 10 and repeat the Lift Motor Yoke cal- ibration. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 128 any questions.
Page 137 Yoke and jackscrew into mounting position. d. Next push the clevis pin completely through the right side of the weldment mount- ing bracket and secure with the hitch pin. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 129 any questions.
Page 138 P10, P30, P30i and P31: (Service menu (51765761) > MACHINE TEST > CROSSRAMP TEST. P62, P80, and P82: (Service menu (51765761) > System Settings > System Tests > CrossRamp Test. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 130 any questions.
Page 139 Note: This procedure may have generated lift motor related error codes. Check the error log and resolve any active error codes, clear the error log on LED consoles. See Also "Lift Motor Calibration" on page 53 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 131 any questions.
Page 140: Lpca (Lower Pca) Board Replacement
Lower printed circuit assembly; generally this refers to the lower board. On treadmills, this is the motor controller unit (MCU), and on self-powered units, it is the main board in the lower section. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 132 any questions.
Page 141: Lpca System Block Diagram
6 Replacement Procedures LPCA (Lower PCA) Board Replacement LPCA System Block Diagram Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 133 any questions.
Page 142: Lpca Interface Connections
6 Replacement Procedures LPCA (Lower PCA) Board Replacement LPCA Interface Connections Interface Lift (J3) Battery (J9) Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 134 any questions.
Page 143: Lpca Fuse Locations
There are two replaceable fuses located on the LPCA board: 2 Amp LPCA power supply 6.3 Amp lift motor fuse. Alternating Current: electric current which periodically reverses direction between positive and negative polarity. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 135 any questions.
Page 144: Procedure
1. Remove the Left Drive Disk Cover, see "" on page 74. 2. Remove the one #2 Phillips screw fastener and remove the LPCA/Battery Module cover. Retain part(s) and/or fastener(s) for installation. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 136 any questions.
Page 145 Disconnect the Lift (J3) cable d. Disconnect the Battery (J9) cable e. Disconnect the Comm Serial (J2) cable f. Disconnect the Active Status Light (J12) cable Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 137 any questions.
Page 146 5. Remove the two #2 Phillips screw fastener and remove the LPCA board. Retain part(s) and/or fastener(s) for installation. 6. If attached, disconnect the AC Adapter (J4) cable Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 138 any questions.
Page 147 5. Reinstall the LPCA/Battery module cover using the one #2 Phillips screw fastener. 6. Reinstall the Left Drive Disk cover, see "" on page 74. 7. Verify machine operation and return to service, see Operation Verification. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 139 any questions.
Page 148: Fixed Arms Replacement
Handlebar Mount Clamp Fastener 144 in-lbs (16.3 Nm) Procedure Review entire procedure before starting. Removal Instructions Repeat this procedure for both the right and left Fixed Arms. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 140 any questions.
Page 149 4. Repeat procedure for both left and right Fixed Arms. Installation Instructions 1. Reinstall the Fixed Arm onto Fixed Arm Mounting Bar and the Handlebar mounting bracket. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 141 any questions.
Page 150 "Parts" on page 205, bubble # 252). 4. Repeat procedure for both left and right handle bars. 5. Verify machine operation and return to service, see Operation Verification. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 142 any questions.
Page 151: Moving Arms Replacement
300 +/- 90 in-lbs (34 +/- 10 Nm) Procedure Review entire procedure before starting. Removal Instructions Repeat this procedure for both the right and left Moving Arms. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 143 any questions.
Page 152 Either removing or loosening the Nylock set screw will compromise the integrity of the Nylock patch. Discard and order new set screws for installation (see Exploded View Diagrams, bubble # 252). Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 144 any questions.
Page 153 Reinstall the Inner Linkarm cover onto the Moving Arm - Linkarm mount. b. Then attach the Linkarm to the Moving Arm and secure using the 9/16" bolt, Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 145 any questions.
Page 154 300 +/- 90 in-lbs (34 +/- 10 Nm). c. Reinstall the Outer Linkarm cover and secure using the #2 Phillips screw. 2. Verify machine operation and return to service, see Operation Verification. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 146 any questions.
Page 155: Stairarm Replacement
Specifications System Component Specification Link Arm Fastener 300 +/- 90 in-lbs (34 +/- 10 Nm) Crank Retention Plate Screw 30 +/- 9 in-lbs (3.4 +/- 1 Nm) Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 147 any questions.
Page 156: Procedure
Crank Pin Retention Plate to secure the stairarm to the crank. Review entire procedure before starting. Removal Instructions Repeat this procedure for both the left and right Stairarm removal. Stairarm Input Drive Crank Removal Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 148 any questions.
Page 157 Spindle. Note that the flat washer sets against the crank. Retain part(s) and/or fastener(s) for installation. f. Remove the two 5/16" hex head bolts and remove the Inner Pivot Block cover. Retain part(s) and/or fastener(s) for installation. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 149 any questions.
Page 158 - Linkarm bracket and carefully lay onto the floor. c. Remove the Inner Linkarm cover from the Stairarm weldment - Linkarm bracket. Retain hardware and fastener for installation. Installation Instructions Stairarm Linkarm Installation Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 150 any questions.
Page 159 2. Reinstall the Stairarm wheels onto the ramp. Carefully place the wheels onto the back of the track and then slide the wheels up the ramp. Stairarm Input Drive Crank Installation 3. Reinstall the Stairarm onto the input drive Crank Spindle: Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 151 any questions.
Page 160: Stairarm Replacement - Machines With Original Input Drive Assembly
4. Verify machine operation and return to service, see Operation Verification. Stairarm Replacement - Machines with original Input Drive Assembly Use this procedure for machines with the original Input Drive assembly (original Input Drive Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 152 any questions.
Page 161 Retain part(s) and/or fastener(s) for installation. d. Remove the Stairarm off the Crank Spindle and carefully lay on the floor. e. Remove the Inner Pivot Block cover Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 153 any questions.
Page 162 - Linkarm bracket and carefully lay onto the floor. c. Remove the Inner Linkarm cover from the Stairarm weldment - Linkarm bracket. Retain hardware and fastener for installation. Installation Instructions Stairarm Linkarm Installation Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 154 any questions.
Page 163 2. Reinstall the Stairarm wheels onto the ramp. Carefully place the wheels onto the back of the track and then slide the wheels up the ramp. Stairarm Input Crank Installation 3. Reinstall the Stairarm onto the input Drive Crank Spindle: Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 155 any questions.
Page 164 Fully tighten the two 5/16" Inner Pivot Block cover hex head bolts. e. Reinstall the Outer Pivot Block cover and secure using the #2 Phillips screw. 4. Verify machine operation and return to service, see Operation Verification. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 156 any questions.
Page 165: Linkarm Replacement
300 +/- 90 in-lbs (34 +/- 10 Nm) Procedure Review entire procedure before starting. Removal Instructions Repeat this procedure for both the right and left Moving Arm removal. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 157 any questions.
Page 166 Remove the front upper corner and the middle front #3 Phillips side cover weld- ment screws. b. Then remove the two #2 Phillips screws and the Upper Pivot Anchor bracket. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 158 any questions.
Page 167 4. Tighten both the inner and outer set screws and torque to 300 in-lbs (34 Nm). 5. Reinstall the upper corner and middle front #3 Phillips side cover weldment screws, torque to 30 +/- 9 in-lbs (3.4 +/- 1 Nm). Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 159 any questions.
Page 168 Then attach the Linkarm to the Moving Arm and secure using the 9/16" bolt, torque to 300 +/- 90 in-lbs (34 +/- 10 Nm). c. Reinstall the Outer Linkarm cover and secure using the #2 Phillips screw. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 160 any questions.
Page 169 Accessory Tray (see "" on page 67), and Lift Front Cover (see "" on page 63). 9. Verify machine operation and return to service, see "Standard Service Menus" on page 17. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 161 any questions.
Page 170: Wheel Truck Replacement
Wheel Truck Assy - Wheel Fastener 300 +/- 90 in-lbs (34 +/- 10 Nm) Procedure Removal Instructions Repeat this procedure for both the right and left wheel truck replacement. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 162 any questions.
Page 171 Stairarm wheel truck upward and rearward until it rests behind the input drive housing. This positioning of the Stairarm will provide access to the wheel truck assembly fasteners. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 163 any questions.
Page 172 Do this step only if you need to remove the wheels from the wheel truck assembly. 6. Remove the 9/16” bolt , flat washer , and wheel truck - wheel . Repeat step for each wheel. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 164 any questions.
Page 173 5 NM torque is equivalent to 5 newton's of force applied one meter from the center of the bolt, 6 ft-lb is equivalent to 6 lbs of force applied 1 foot away from the center of the bolt. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 165...
Page 174 300 +/- 90 in-lbs (34 +/- 10 Nm). Only use a new 9/16” Nylock set screw mounting bolt , do not reuse the removed bolt. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 166 any questions.
Page 175 Ramp track. You may need to slightly lift up the edge of the CrossRamp cover while inserting the wheels into the CrossRamp track. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 167 any questions.
Page 176 Gently wipe away any excess wax with a clean rag. 7. Verify operation and return to service, see "Operation Verification" on page 14. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 168 any questions.
Page 177: Ramp Replacement
1080 in-lbs (90 ft-lbs or 122 Nm) Ramp-Yoke Fasteners 330 in-lbs (27.5 ft-lbs or 37.2 Nm) Ramp Cover Mounting Clip Screws 30 in-lbs (3.4 Nm) Procedure Review entire procedure before starting. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 169 any questions.
Page 178 CROSSRAMP TEST. There are no software position limit stops when operating in CROSSRAMP TEST. 2. Disconnect either the battery negative terminal or the Lift Motor input power/control cable. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 170 any questions.
Page 179 4. Use a short stub #3 screwdriver to remove the one screw and washer that secures the Ramp cover and remove. Retain part(s) and/or fastener(s) for installation. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 171 any questions.
Page 180 Retain part(s) and/or fastener(s) for installation. b. Remove the two #2 Phillips screws that secure the back ramp cover mounting clip to the ramp pivot hinge. Retain part(s) and/or fastener(s) for installation. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 172 any questions.
Page 181 CAUTION: Do not reuse the Ramp Pivot Hinge Nylock patch bolts for installation. Discard the used bolts and order new bolts for installation (see "Parts" on page 205, bubble # 361). Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 173 any questions.
Page 182 5 NM torque is equivalent to 5 newton's of force applied one meter from the center of the bolt, 6 ft-lb is equivalent to 6 lbs of force applied 1 foot away from the center of the bolt. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 174...
Page 183 3. Position the ramp onto the lift yoke and ramp pivot hinge. Align the two ramp yoke bolt holes and secure using two 9/16" hex head bolts (2x) and washers (2x). Torque bolts to 330 in-lbs (27.5 ft-lbs or 37.2 Nm). Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 175 any questions.
Page 184 Ski wax is preferred to oil based lubricants because ski wax is less prone to attract dust and dirt. c. Gently wipe away any excess wax with a clean rag. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 176 any questions.
Page 185 Ramp track. You may need to slightly lift up the outer edge of the Ramp cover while inserting the wheels into the track. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 177...
Page 186 At the completion of the wax break-in, gently wipe away any excess wax with a clean rag. 11. Verify machine operation and return to service, see Operation Verification. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 178 any questions.
Page 187: Troubleshooting
Further interrogate the customer to determine if this is the real issue requiring an on-site visit or possibly a different issue that can be simply resolved over the phone. Active Status Light: Service and maintenance status light. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 179 any questions.
Page 188: Verify That The Console Is Operating Correctly
Error Code Troubleshooting Guide for information to help resolve the issue. Also, when calling Precor customer service for assistance, refer to the Error Log or CPA Event Log for additional information to help the representative resolve the issue. Refer to...
Page 189: Verify (Reproduce) The Issue
Also make sure that there are no related service bulletins that may resolve the issue. Browse the list of available Troubleshooting procedures for related Troubleshooting inform- ation. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 181 any questions.
Page 190: Verify Service Bulletins
Basic Steps Verify service bulletins Review the list of machine service bulletins and tech-tips and verify that there are no current bulletins that may fix the issue. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 182 any questions.
Page 191: Standard Error Codes
Standard Error Codes About There is a set of standard error codes implemented across Precor cardio exercise equipment. Error codes are system generated codes that identify specific machine fault conditions. The maintenance software monitors error code event conditions, when a fault is detected, the error...
Page 192: Viewing Error Codes (Error Log & Cpa Event Log)
Note: Be aware that not all machine failures will cause an error code event. Use phys- ical observation and mechanical troubleshooting skills to resolve non error code issues. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 184 any questions.
Page 193: Error Log & Cpa Event Log
(MCU), and on self-powered units, it is the main board in the lower section. Printed circuit assembly, generally referred to as either an upper PCA or lower PCA. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 185 any questions.
Page 194: Led Console (P10, P30, P30I And P31) Error Log
Error Log sequential line item number, 1 thru "n" (1 is the newest error code and "n" is the oldest) Error Code Number Error Code Description Odometer Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 186 any questions.
Page 195: Touchscreen Console (P62, P80, And P82) Cpa Event Log
"CPA ERROR" identifier tag. Make sure you only use error codes with the CPA ERROR iden- tifier tag to troubleshoot a machine issue, see the Error Code Troubleshooting Guide. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 187 any questions.
Page 196 The CPA Event Log provides the following function softkeys REFRESH: Refreshes the CPA Event Log with any missing current error codes. CLEAR: Removes all error codes from the CPA Error Log. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 188 any questions.
Page 197 The save CPA Event Error Log feature is used by Precor to investigate machine issues. Occa- sionally, Precor may request you to save the CPA Error Log error code data to a USB flash drive and then send the USB drive to Precor customer service.
Page 198: Active Status Light (Asl)
3) solid yellow - indicates an error has occurred but the machine is useable; and 4) pulsing yellow - indicates a loss of major function was Active Status Light: Service and maintenance status light. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 190 any questions.
Page 199 Lower printed circuit assembly; generally this refers to the lower board. On treadmills, this is the motor controller unit (MCU), and on self-powered units, it is the main board in the lower section. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 191 any questions.
Page 200: Asl States
Setting the ASL light brightness level The ASL Light Brightness level settings are HIGH, MEDIUM, and LOW. On P10, P30, P30i and P31 consoles, the light brightness level can be switched OFF. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 192 any questions.
Page 201 The current ASL state (solid blue, pulsing blue, solid yellow; or pulsing yellow) can be viewed using the service menu ACTIVE STATUS LIGHT parameter. P10, P30, P30i and P31 consoles: Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 193 any questions.
Page 202 A manually or machine self-cleared error code will change the ASL state from pulsing yellow to the solid Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 194...
Page 203 Event Log and clear the error code by selecting the Clear con- trol. Note: Clearing the CPA Event Log does NOT clear the error codes from the Event Log. Touchscreen console Control Processing Assembly. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 195 any questions.
Page 204: System Troubleshooting Procedures
System Troubleshooting procedures provide information and procedures to help you troubleshoot and repair elliptical issues. Available Troubleshooting Procedures "Blown Battery Fuse Troubleshooting" on the facing page See Also Troubleshooting Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 196 any questions.
Page 205: Blown Battery Fuse Troubleshooting
If the fuse fails after power up, the fuse is not causing the power failure, continue troubleshooting the cause of the electrical power failure. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 197 any questions.
Page 206 7 Troubleshooting System Troubleshooting Procedures See Also "System Troubleshooting Procedures" on page 196 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 198 any questions.
Page 207: Preventive Maintenance
Precor Preventative Maintenance Plan Precor offers a Preventative Maintenance Service Plan that uses Precor-certified technicians to perform the equipment regularly scheduled weekly, monthly, quarterly, and semi-annual maintenance tasks.
Page 208: Theory Of Operation
(MCU), and on self-powered units, it is the main board in the lower section. Adaptive Motion Trainer Active Status Light: Service and maintenance status light. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 200 any questions.
Page 209: System Component Overview
The base also monitors error conditions and sends detected error code data to the console. Electrically erasable programmable read-only memory and is a type of non-volatile memory. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 201 any questions.
Page 210 Upper printed circuit assembly; generally refers to the console. Upper PCA board Printed circuit assembly, generally referred to as either an upper PCA or lower PCA. Active Status Light: Service and maintenance status light. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 202 any questions.
Page 211 Lower printed circuit assembly; generally this refers to the lower board. On treadmills, this is the motor controller unit (MCU), and on self-powered units, it is the main board in the lower section. Upper PCA board Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 203 any questions.
Page 212: System Wiring Diagram
Active Status Light processor receives simple commands from the Console, see Active Status Light (ASL). System Wiring Diagram Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 204 any questions.
Page 213: Parts
First use the machine Exploded View Diagram to identify a machine replacement part and the associated bubble number. Then go to the Parts List and use the part bubble number to obtain the Precor part num- ber. Precor Connect Partner's website...
Page 214 Then go to the Parts Identification Table, locate the bubble number in the "BUBBLE #" column and the associated part number in the "PART #" column Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 206 any questions.
Page 215 However, the service manual may not reflect the latest equipment part updates. So always refer to the equipment Exploded View Diagram and Parts List on Precor Con- nect to obtain the latest part information. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 207 any questions.
Page 216: Exploded View Diagrams And Parts List
: It is recommended that you go to the servicer website to obtain Precor Connect the most current version of the Exploded View Diagram and part number information. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 208 any questions.
Page 217: Exploded View Diagram - Fixed Arm Models
10 Parts Exploded View Diagram - Fixed Arm Models Exploded View Diagram - Fixed Arm Models Page 1 of 5 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 209 any questions.
Page 218 10 Parts Exploded View Diagram - Fixed Arm Models Exploded View Diagram - Fixed Arm Models Page 2 of 5 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 210 any questions.
Page 219 10 Parts Exploded View Diagram - Fixed Arm Models Exploded View Diagram - Fixed Arm Models Page 3 of 5 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 211 any questions.
Page 220 10 Parts Exploded View Diagram - Fixed Arm Models Exploded View Diagram - Fixed Arm Models Page 4 of 5 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 212 any questions.
Page 221 10 Parts Exploded View Diagram - Fixed Arm Models Exploded View Diagram - Fixed Arm Models Page 5 of 5 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 213 any questions.
Page 222: Exploded View - Moving Arm Models
10 Parts Exploded View - Moving Arm Models Exploded View - Moving Arm Models Page 1 of 5 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 214 any questions.
Page 223 10 Parts Exploded View - Moving Arm Models Exploded View - Moving Arm Models Page 2 of 5 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 215 any questions.
Page 224 10 Parts Exploded View - Moving Arm Models Exploded View - Moving Arm Models Page 3 of 5 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 216 any questions.
Page 225 10 Parts Exploded View - Moving Arm Models Exploded View - Moving Arm Models Page 4 of 5 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 217 any questions.
Page 226 10 Parts Exploded View - Moving Arm Models Exploded View - Moving Arm Models Page 5 of 5 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 218 any questions.
Page 227: Parts List - Fixed Arm Models
10 Parts Parts List - Fixed Arm Models Parts List - Fixed Arm Models Page 1 of 4 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 219 any questions.
Page 228 10 Parts Parts List - Fixed Arm Models Parts List - Fixed Arm Models Page 2 of 4 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 220 any questions.
Page 229 10 Parts Parts List - Fixed Arm Models Parts List - Fixed Arm Models Page 3 of 4 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 221 any questions.
Page 230 10 Parts Parts List - Fixed Arm Models Parts List - Fixed Arm Models Page 4 of 4 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 222 any questions.
Page 231: Parts List - Moving Arm Models
10 Parts Parts List - Moving Arm Models Parts List - Moving Arm Models Page 1 of 5 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 223 any questions.
Page 232 10 Parts Parts List - Moving Arm Models Parts List - Moving Arm Models Page 2 of 5 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 224 any questions.
Page 233 10 Parts Parts List - Moving Arm Models Parts List - Moving Arm Models Page 3 of 5 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 225 any questions.
Page 234 10 Parts Parts List - Moving Arm Models Parts List - Moving Arm Models Page 4 of 5 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 226 any questions.
Page 235 10 Parts Parts List - Moving Arm Models Parts List - Moving Arm Models Page 5 of 5 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 227 any questions.
Page 236: Appendix A : Edition Information
No part of this manual may be reproduced in any form or by any means (including electronic storage and retrieval or translation into a foreign language) without prior agreement and writ- ten consent from Precor Incorporated as governed by United States and international copy- right laws.
Page 237: Appendix B : Notices And Safety
Precor shall not be liable for errors or for incid- ental or consequential damages in connection with the furnishing, use, or performance of this document or of any information contained herein.
Page 238: Service Safety Guidelines
Service Safety Guidelines Prior to doing any machine service, review the Service Safety Guidelines, see "Service Safety Guidelines" on page 3. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page iii any questions.

This manual is also suitable for:

Experience efx800-16 base Experience efx800-18 base

Precor Experience Series Service Manual

Quick Links

Troubleshooting

Need help?

Questions and answers

Related Manuals for Precor Experience Series

Summary of Contents for Precor Experience Series

This manual is also suitable for:

Table of Contents