Anest Iwata WA-101-082P Instruction Manual

ANEST
I'ATA
INSTRUCTION MANUAL
AutomaticsprayGuns WA-IOI/WA-200
Round Pattem Automatic S pray gun WA-I OIR
LowPressure A utomatic S pray Gun LPA-IOI I LPA-200
1m ortant
s mawalcontai Thi ns IMPORTA NT S WARNING and'INSTRUCTIbN S
: Equipme nt infrismanual isexclusively forpaintng purposes.
• Donotuseforother p urposes.
Theoperato r shall b efully conversant therequirements
instruct ion manu al g includh importan t warnings, cautions
correct handlin
: Re ad an d unbrst and tieinstruct ion manua l, before use a nd r &in for
• reference.
Besure toobserve wamings and cautions inthis instruction manual.
Ifnot, itcan cause paint ejection and serious bodily injury by drawing
Be sure t oobserve followng marked items which a re especially
WARNING Indicates apotentially hazardous situation
Indicate s apotentiall y haardous stuabon
CAUTION da
Indicates notes w hich w easkyou toobserve. The safety p recautions
1m ortant
y necessar . conditions Follow naional and l ocal
yourova mmpany regulations.
•Important specifications
Max.Pressure
o ætvPa/70b-r (98F&
Noise Evel
WA-101:78 7dB(A WA-IOIR:Q
LPA-1C1:78 7dBtAå LPA-200:76
Spray cMditjon Ræommended
poihi
Imbackwardsfrom ,1.6m he
•Main specifications
Af cap
Type of
ori&æ set
feed
air pressure
(in) mark
MPa(bar'PS')
WA.101-082P
E2P
.102P
1.0(0039)
•IOIP
-132P
1.3 0051
WA .101R- 05?
05 0020
029 (29/43)
WA-200-122P Pressure
G2P
-152P
.202P
-251P 2S 0098 WI
LPA-IOI-IOIP
LPA-200-122P
1.2 0.04 0.2
•X Atomizng airpressure airpressure atguninht w hen peton ispulhd and airßo•.vs
The WA-IOIR a ir set i sttEpurely round s pray p attem material mnml.
*3.08mm(0.031"), 1.Omm ( 0.039) nozzle availabé.
Howto installunionsfor atornizing a ir andoperatinq air.
1 airnipple f oratomizing
2.Replace airnipple f orabmizng(CAP
3 Be9'reb connect hatf u nuns gun
NOTE: Using air hose 1 2m (394ft) bng, henner diameter
sothegun canha•.e the mrrect VohJrre toatomize at0.7bar (IOPSI) inside a ircap.
HighVolumeLowPressure
CCII 2G X
: This Anest-iwata spraygun kit complies t o ATEX
regulabons 9419/EC,
Protecton level
stated i n this
112GX, SuitdeforuseinZones
mdoperaton and : Xmarking
Any statc
airhoseasstipulated.
organic solvent.
important
which. ifnot a voided, may r esult inserious injury orloss o flife.
which, ifnot a voided, may r esult inminor ormoderate njuw orproperty
intlis instruction manual are theminimum
regarding freprevention, elect-idty and safety as well as
Max, T emperature
WA-200:81.
aiE3tA 50C—400c
Air • Fluø
Recommended mrditjon
Airpressur ins&
Fluidotnjt At Air & flu"
a' cap
Pattern vidth
rritmin connection
consumption
MPa
mm(in)
Ilmin(cfm)
190(7.5).
150
270 (95)
2-1/4(Air)
1/4(Fkld)
260 2 230
WAIOI
20 40 14
351.
WAIOIR
LPAIOI
270
39(144)_
360(12.7)
500
330 130
VVA200
0.07
150 (150
LPA200
500 17.7
302 118
and operating frorn guntray.
maned s ide) also airripple for
marked sde) hadunbnforOD.8mrn tubeatt.æt•ad.
tightjy.
must aminirntrn 8mm (0.315)
Safety precautions
A WARNING
Fireandexplosion
1.Sparkandopenflamesarestrictlyprohbited.
Paintscan be hightyflammableandcan causefire.
Avoidmy gnion sources s uch snwklng, openflames, electrical goods. etc
2. Neverusethefollowng HALGOGEUTED HYDROCARBON SOLVENTS
',Wchcancausecracks dissoluion on gunbody(alurninum) bychert±al
•unsuitablesolvents:
(Be sure that a llfluids a nd
Improper u seof equipment
I and2.
1.Neverpointguntowardpeople or animal.
If done, can causeinfiarnmatjon of eyesand
skin or txxjityinjury.
2. Neverexceed maximumoperating pressure
andmaximum operating Ternperature.
Protection of humanbody
1. use inawell-ventilated sneby usingspraybooth.
Ifnot poor v entilation c ancauseorganic s olvent p oisoning a ndcath fire.
2. Alwayswearprotectivegear (safetyglasses,mask, g loves).
Ifnotcleaning fiwid,etc.,cancauseinflammation ofeyesandskin.
Ifyoufeel s on*ng wrorlg
3. Wearearplugsif necessary.
Noise level can exceed BOdB
Otherprecautions
1. Neveratterthis spraygun.
Ifdone.it cancauseinsuffcient perfomance a ndfailure.
2. Enterwoüing areasof otherequipment ( robots,reciprocators, e te) after
machines areturned off.
•How to connect
A CAUTION
g (Its)
-Use clean airfiftered t hrough airdryer a ndairfilter. •••Ifnot. c frtyaircm
-If youusethisgunforfre firsttimeafter purchasing, ckanfluidpassages spraying thinner a ndremove rustpreventive oil.
Ifnot.remaining c revenbve oilcancausepainbng f ailure such asfsh eyes.
440<0.97)
-Usethree-way solenoidvalveof morethan 04 innerdia.cross-sectimal a reaandairhoseofOver$6 innerdia.andless
Ifnot small d ia.Of s olenod
-Fimlyfix hose tospray gun. • ••Ifnotdisconnection
430 0.
Jobl, Ft theguntofitting stay.
Job2. ConnEtabmizingairhose
470(1.04)
ari operatng arhosetooperatingairsde(CYL
(Fluid)
(Connecting example of airhoseand fluidhose]
47 1.04
Air compressor
Air filter Air dryer
Paint
meter
Dimension
WA-IO'
WA-IO'R
WA-200
L PA-IOI
I pA-700
Paint
numn
3. Securely groundspraygun.
Useair hose witl buit-in ground wireorusegrounded g unstay.
Groundresistance: Lessthm 1M Q
ChEk theearth stabifty periodically
If not,insuffrient g rounding c an causefireand
explosion d uetostabc electrtsparking.
chloride.(fthbromethane, 1 tetrachloride.
are compatible witl gtm parts We Me ready t osupply a material listused intheproduct)
3. Be sure to release air and fluid pressures before cleaning,
disassembling or servicing.
If remaining pressurecan causebodily injurydue to improper
cperation orscattering c leaning l iwid.
Inorderto release pressure, firststopsupply of compressed ü , luid and
tinner to autonndicspraygun.
Next,supply operating ar exhaust f luidby operating fluidneedle, ' Mlich
resultsinautomaticsupplystopof all compressedair,
4.Tipof fluid needle set hasasharppoint.
Do not touch the tp of needlevarveat tt-emaintenancefor tie protection
of the human
Aee
eyesorskin, i mrnediatety seea doctor
on ratin condiåons and
Never spray foods or chemicals through this gun.
3.
If done. it can cause accidentby corrosionof quid
affect h eathbymixedfore•gn m atter.
4. If somethinggoes wrong,immediatelystop operationand find the
cause. Do not use again undl you have solved the problem.
Ifnot contactwiththem can causein
andtnger hæe three-way s olenoid v alve andgun
ofhose mddrop ofcontaner can cause bodity
atsprayirg direction a rdfix i. Job3. Connect mld hose to nud inet Sith.
toatornizirg Job4. s uppythnnertoautomattgun,
Job5.suppypanttoautomatCgunaM t estsprayard actustairvolume,
Fluid ad .knob
Air filter
Three—way solenoid valve
Operating air
flow
CYL
(To CYL)
Air regulator
Atomizng air(To CAP)
Air regulator
To fluid
nipple
diagram(mm)
27
27 375 79 35 85
305 39
36 86
86
27 885 '50 36 -2-
303 89
36 86
or ajversety
10mlengff.
cause delayinoperaion.
Spray andckan fluZ ttü1ner.
Pattern ad .set
CAP
Bolt set
for fitting stay
ole for fittin sta
1.25
fitting
Screw for