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Baileigh Industrial BS-350M Operator's Manual

Dual miter horizontal band saw
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OPERATOR'S MANUAL
DUAL MITER HORIZONTAL BAND SAW
MODEL: BS-350M
Baileigh Industrial Holdings LLC
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
Baileigh-Sales@jpwindustries.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL
HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any
liability for any damage or loss caused by an omission or error in this Operator's Manual, resulting from accident,
negligence, or other occurrence.
Rev. 06/2021
© 2021 Baileigh Industrial Holdings LLC

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Summary of Contents for Baileigh Industrial BS-350M

  • Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
  • Page 2 Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 Dear Valued Customer: ....................6 TECHNICAL SPECIFICATIONS ..................9 TECHNICAL SUPPORT ....................9 UNPACKING AND CHECKING CONTENTS ..............10 TRANSPORTING AND LIFTING ..................
  • Page 3 BLADE BREAKAGE ...................... 35 OPERATION ......................... 36 Manual Operation ...................... 36 Auto Mode Operation ....................37 MATERIAL SELECTION ....................38 LUBRICATION AND MAINTENANCE ................39 Coolant System Maintenance ..................40 Oils for Lubricating Coolant ..................40 Storing Machine for Extended Period of Time ............40 Gearbox Maintenance ....................
  • Page 4 THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial Holdings LLC. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or...
  • Page 5 We apologize for any discrepancies that may occur. Baileigh Industrial Holdings LLC reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
  • Page 6 INTRODUCTION The quality and reliability of the components assembled on a Baileigh Industrial Holdings LLC machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However, if a situation arises, refer to the manual first. If a solution cannot be found, contact the distributor where you purchased our product.
  • Page 7 IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol.
  • Page 8 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
  • Page 9 SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury may result.
  • Page 10 9. Use the right tool for the job. DO NOT attempt to force a small tool or attachment to do the work of a large industrial tool. DO NOT use a tool for a purpose for which it was not intended.
  • Page 11 WARNING: This product can expose you to chemicals including titanium dioxide which is known to the State of California to cause cancer, and lead which is known to the State of California to cause cancer and birth defects or other reproductive harm.
  • Page 12 TECHNICAL SPECIFICATIONS Capacity Rectangular 90° 13.5" x 8.5” (350 x 220mm) Capacity Round 90° / 45° / 60°/ 45°L 10.43" / 9.5" / 5.31" / 8” (265 / 240 / 135 / 210mm) Capacity Square 90° / 45° / 60° / 45°L 10.25"...
  • Page 13 UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals.
  • Page 14 TRANSPORTING AND LIFTING NOTICE: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: •...
  • Page 15 • Have the work area well illuminated with proper lighting. • Keep the floor free of oil and make sure it is not slippery. • Remove scrap and waste materials regularly, and make sure the work area is free from obstructing objects.
  • Page 16 OVERALL DIMENSIONS...
  • Page 17 GETTING TO KNOW YOUR MACHINE...
  • Page 18 Vise Hand Wheel Turning hand-wheel opens and closes vise Vise Lever To quickly clamp and unclamp material Vise Holds front and rear jaws for clamping Blade Tension Hand Wheel For applying and releasing blade tension Blade Tension Gauge Reads tension in Kgs/cm2 Trigger Switch For starting saw motor in manual mode Blade Adjustment Assembly...
  • Page 19 1. Power Indicator Light: (Lights “white” when power is on). 2. Start Pushbutton: (Starts saw motor in Auto mode). 3. E-Stop Pushbutton: (Saw can be stopped immediately by pressing the red mushroom cap button) Twist the button clockwise (cw) to reset. Resetting the E-Stop will not start the saw. 4.
  • Page 20 Machine Base After assembly, the machine base becomes the structure that supports the saw bow, the vise, the coolant pump, the bar stop, the swing arm, and the roller for supporting material. Quick Clamp Vise Place the piece part between the vise jaws and have it rest next to the fixed vise jaw.
  • Page 21 Positioning the Vise To move the vise in either direction, it must be unlocked at two points. • Release the track support by turning handle (S) counterclockwise (ccw). • Release the vise by moving the lever (T) to the left. •...
  • Page 22 Return Stroke Limiting Device A hydraulic cylinder is used to control the drop rate of the saw bow. The hydraulic cylinder is ideal when cutting thin walled or stainless steel sections as they require a constant drop rate to achieve a fine cut edge. Spring Tension for Saw Bow When set for auto mode the fork handle does not engage the sliding spring pin.
  • Page 23 ASSEMBLY AND SET UP WARNING: For your own safety, DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual. 1. Assemble the stand as shown. (Refer to Parts Identification Drawing for required fasteners.) Make sure all nuts and bolts are properly tightened.
  • Page 24 2. Using the (4) lifting lugs, pick up the saw Filter Basket and carefully set it onto the stand and bolt together. 3. Set the coolant tank on the bottom shelf as shown and attach with hex bolts and flatwashers. 4.
  • Page 25 ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup.
  • Page 26 • Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
  • Page 27 ADJUSTING THE MACHINE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Always follow proper safety precautions when working on or around any machinery. Replacing the Saw Blade Wear gloves when handling the saw blade. 1. Raise the saw bow. 2.
  • Page 28 Setting Blade Tension Blade tension is important to the proper operation of the saw. Correct blade tension is 140 kg/cm² as measured on the saws pressure tension gauge. Turning the handwheel (D) clockwise (cw) will increase the tension. Counterclockwise (ccw) will decrease tension of the saw blade. Blade Breakage If the saw is running and the blade breaks, the micro-switch (U) will trip and shut down all machine functions.
  • Page 29 Adjusting the Blade Guide 1. Disconnect power from the saw 2. Release the extension bar for the blade guide block by loosening socket capscrew (AE) counterclockwise (ccw) and freeing up the clamping block (AF). 3. Hold the handle (AG) and slide the blade guide block as close as possible to the piece part without interfering with the cut.
  • Page 30 Blade Guide Bearing Adjustment IMPORTANT: This is the most important adjustment on your saw. It is impossible to get satisfactory work from your saw if the blade guides are not properly adjusted. Your Baileigh Band Saw has been adjusted and power tested before leaving the factory to insure proper setting.
  • Page 31 BEFORE EACH USE • For dusty operations, wear a face shield along with safety goggles. • It is important to choose the right blade for the material and the type of cutting you plan to do. This saw is equipped with a bi-metallic blade which can be used to cut stainless steel, steel, iron, brass, aluminum, wood, plastic.
  • Page 32 • Curly Silvery and Warm Chips – optimum feed rate and saw speed Baileigh Industrial offers a wide selection of tooth styles for various cutting applications. Please phone Baileigh Industrial at (920.684.4990) or fax to (920.684.3944) to have one of our...
  • Page 33 Blade Terminology The widest part of the blade measured from the back edge of the BLADE WIDTH blade to the tip of the tooth. GULLET DEPTH The distance from the tooth tip to the bottom of the curved area. The angle of the tooth face from a line perpendicular to the length TOOTH RAKE of the blade.
  • Page 34 Blade structure Bi-metal blades are the most commonly used. They consist of a silicon-steel blade backing by a laser welded high speed steel (HHS) cutting edge. The type of stocks are classified in M2, M42, M51 and differ from each other because of their major hardness due to the increasing percentage of Cobalt (Cc) and molybdenum (Mo) contained in the metal alloy.
  • Page 35 COMBO TOOTH: 9° - 10° positive rake. This type of blade is the most suitable for the cutting of section bars and large and thick pipes as well as for the cutting of solid bars at maximum machine capacity. Available pitches: 3-4/4-6. SETS Saw teeth bent out of the plane of the saw body, resulting in a wide cut in the workpiece.
  • Page 36 BLADE CARE The bandsaw blade is subjected to a tremendous amount of strain. Make sure to always use the appropriate feed rate for the type material you are cutting. Be sure to select a blade of the proper width, style, and pitch that will produce the best cut in your material.
  • Page 38 BLADE BREAKAGE In some cases blade breakage is unavoidable due to the stresses that are imparted on the blade. Avoidable breakage is often the result of poor care, or poor operator judgment when it comes to adjusting or mounting the blade or blade guides. Listed below are some of the more common reasons for blade breakage.
  • Page 39 OPERATION CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. NEVER operate saw without blade guards in place. Manual Operation 1. Close the handle on the hydraulic ball valve (I) by turning it counterclockwise (ccw).
  • Page 40 Auto Mode Operation 1. Close the handle on the hydraulic ball valve (I) by turning it counterclockwise (ccw). 2. Turn the flow control knob (AR) clockwise (cw) to shut off the hydraulic flow. This will prevent the saw bow from dropping when the ball valve is opened. 3.
  • Page 41 These examples below show ways to clamp a variety of cross sections. Always keep in mind the cutting capacity of the saw to achieve efficient saw cuts and long blade life. Do not use blades of a size different from that shown in the technical specification chart. MATERIAL SELECTION CAUTION: It must be determined by the customer that materials being...
  • Page 42 LUBRICATION AND MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. Daily Maintenance •...
  • Page 43 Coolant System Maintenance 1. Disconnect Power From the Saw! 2. To clean the tank, first remove the vinyl hose (AU) from the strainer basket. 3. Remove the strainer basket and lift the cover off of the tank 4. Completely empty tank and use a vacuum cleaner to remove any chips and debris.
  • Page 44 Gearbox Maintenance The gearbox requires periodic changing of the oil. Complete the first change after the initial 6 months of operation and then change annually thereafter. 1. Disconnect Power From the Saw! 2. Raise the saw bow to a vertical position. Note: You may have to back off the upper travel adjusting bolt.
  • Page 45 PARTS IDENTIFICATION DRAWING A...
  • Page 46 PARTS IDENTIFICATION DRAWING B...
  • Page 47 PARTS IDENTIFICATION DRAWING C...
  • Page 48 PARTS IDENTIFICATION DRAWING D...
  • Page 49 Parts List A - D Index No Part No. Description Size Qty. BS350M-1 Base (Bottom Plate) BS350M-2 Base (Left Part) BS350M-2-1 BS350M-3 Base (Right Part) BS350M-4 Base (Front Part) TS-1490021 Hex. Cap Bolt M8x16 BS350M-4-2 Washer TS-1492041 Hex. Cap Bolt M12x40 BS350M-6 TS-1490021...
  • Page 50 Index No Part No. Description Size Qty. BS350M-28 Washer M10x21x2 TS-1491021 Hex. Cap Bolt M10x20 29-1 BS350M-29-1 Washer TS-1492041 Hex. Cap Bolt M12x40 BS350M-31 37-1 BS350M-37-1 Hole Cover HP-25 37-2 BS350M-37-2 Hole Cover HP-19 38-1 BS350M-38-1 Hole Cover HP-22 BS350M-39 Track TS-1504071 Hex.
  • Page 51 Index No Part No. Description Size Qty. BS350M-66A Shaft BS350M-68 Swivel Arm 68-1 TS-1491051 Hex. Cap Bolt M10x35 BS350M-69 Scale 0-60° 69-1 BS350M-69-1 Scale 0-45° BS350M-70 Rivet 2.3x4 BS350M-71 BS350M-72 Hollow Pin 2.5x16 BS350M-73 Spring BS350M-74 Bushing BS350M-75 Bracket BS350M-76 Spring Washer TS-1504051 Hex.
  • Page 52 Index No Part No. Description Size Qty. 95-2 TS-1504051 Hex. Socket Cap Screw M8x25 95-3 BS350M-95-3 Knob M8x30 95-4 BS350M-95-4 Stop Bar BS350M-97 Scale BS350M-98 Rivet BS350M-99 Chip Gutter TS-1503011 Hex. Socket Cap Screw M6x8 BS350M-102 No-Burr Jaw BS350M-103 Hex. Socket Cap Screw M6x15 BS350M-104 Counter Vise Jaw...
  • Page 53 Index No Part No. Description Size Qty. BS350M-131 Electric Box Holder BS350M-132 Spring Washer TS-1504041 Hex. Socket Cap Screw M8x20 TS-1505031 Hex. Socket Cap Screw M10x25 BS350M-136 Spring Washer BS350M-137 Support 137-1 TS-1502011 Hex. Socket Cap Screw M5x8 BS350M-138 Control Box Bottom Part BS350M-139 Control Box Panel 139-1...
  • Page 54 Index No Part No. Description Size Qty. BS350M-152 8x8x30 TS-1490041 Hex. Cap Bolt M8x25 153-1 BS350M-153-1 Spring Washer BS350M-154 Motor 154-1 BS350M-154-1 Junction Box BS350M-155 8x7x35 TS-1505051 Hex. Socket Cap Screw M10x35 186-1 BS350M-186-1 Spring Washer 1938 BS350M-1938 Saw Arm 193-1 TS-1524021 Set Screw...
  • Page 55 Index No Part No. Description Size Qty. 215A BS350M-215A Saw Blade 2168 BS350M-2168 Blade Cover 216A-1 BS350M-216A-1 Extension 216A-2 BS350M-216A-2 Round Head Screw M6x8 BS350M-217 Plum Screw M6x10 BS350M-219 Round Head Screw M4x8 BS350M-220 BS350M-223 Handle Wheel 223-1 BB-51103 Thrust Bearing 51103 223-2 BS350M-223-2...
  • Page 56 Index No Part No. Description Size Qty. BS350M-256 Guide Bracket BS350M-259 Bolt TS-1503011 Hex. Socket Cap Screw M6x8 BS350M-261 Blade Guard TS-1523061 Set Screw M6x20 BS350M-263 BS350M-264 Centric Shaft BB-608ZZ Ball Bearing 608ZZ 265-1 BB-608ZZ Ball Bearing 608ZZ BS350M-266 E-Ring BS350M-267 Blade Guide TS-1503061...
  • Page 57 Index No Part No. Description Size Qty. BS350M-289 Bearing Bushing 289-1 BB-51104 Ball Bearing 51104 289-2 BS350M-289-2 289-3 BS350M-289-3 Set Screw M5x5 BS350M-291 Trigger Switch BS350M-292 Pipe 292-1 BS350M-292-1 BS350M-293 BS350M-294 Spring Hook BS350M-295 Spring BS350M-296 Spring Seat BS350M-297 Spring Bushing BS350M-298 G-Ring S-12...
  • Page 58 Index No Part No. Description Size Qty. BS350M-319 Limit Switch TS-1503011 Hex. Socket Cap Screw M6x8 320-1 BS350M-320-1 Washer 321A BS350M-321A Adjusting Bracket 322A BS350M-322A Hydraulic Cylinder TS-1505061 Hex. Socket Cap Screw M10x40 BS350M-324...
  • Page 59 ELECTRICAL SCHEMATIC...
  • Page 60 Inverter Fault Codes And Troubleshooting A. Descriptions The inverter equips with complete protective functions. If protective function is activated, power transistors will be turned off and display will show what fault is. After proper troubleshooting, to short RST STOP and COM, or press RESET in keypad, inverter will operate. B.
  • Page 61 33% of rated value, inverter will display power source for “LE”. avoiding line voltage of power source to be decreased significantly. "－－－－ "and the set Check the wiring of Forward/Reverse operation error (When FWD and REV frequency display F_001=0) terminals. alternately Check the leakage Protection for unbalanced output current.
  • Page 62 TROUBLESHOOTING WARNING: Make sure the electrical disconnect is OFF before working on the machine. SYMPTOM POSSIBLE CAUSE (S) CORRECTIVE ACTION Actuator on cylinder does not Re-adjust actuator or switch. Saw Motor Does Not contact switch properly. Stop When Cut is Finished Bow down limit switch SQ3 Replace SQ3...
  • Page 63 Teeth too coarse Use finer teeth Too much speed Decrease speed Inadequate feed pressure Decrease spring tension on side of Hard spots or scale on material Reduce speed, increase feed Premature Blade pressure Dulling Work hardening of material Increase feed pressure by reducing spring tension Blade twist Replace with a new blade, and...
  • Page 64 Blade tension loose Adjust blade tension Cut is binding blade Decrease feed pressure Blade is Twisting Too much blade tension Decrease blade tension BAILEIGH INDUSTRIAL HOLDINGS LLC 1625 D , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920.