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Baileigh Industrial BS-24SA-DM Manual

Metal band saw
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MANUEL / MANUAL
SCIE À RUBAN À MÉTAL
BS-24SA-DM
METAL BAND SAW
METALLBANDSÄGE
www.promac.fr
9 rue des Pyrénées - ZI du bois Chaland - 91090 LISSES (France)
contact@toolfrance.com

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Summary of Contents for Baileigh Industrial BS-24SA-DM

  • Page 1 MANUEL / MANUAL SCIE À RUBAN À MÉTAL BS-24SA-DM METAL BAND SAW METALLBANDSÄGE www.promac.fr 9 rue des Pyrénées - ZI du bois Chaland - 91090 LISSES (France) contact@toolfrance.com...
  • Page 2 BS-24SA-DM Table of Contents INTRODUCTION ............................................... GENERAL NOTES ............................................SAFETY INSTRUCTIONS ..........................................SAFETY PRECAUTIONS ..........................................Dear Valued Customer: ..........................................PLEASE ENJOY YOUR BAILEIGH MACHINE! ..PLEASE ENJOY IT SAFELY! .................... TECHNICAL SPECIFICATIONS ........................................ TECHNICAL SUPPORT ..........................................TRANSPORTING AND LIFTING ......................................INSTALLATION ..............................................
  • Page 3 BS-24SA-DM INTRODUCTION The quality and reliability of the components assembled on a Baileigh Industrial machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However, if a situation arises, refer to the manual first. If a solution cannot be found, contact the distributor where you purchased our product. Make sure you have the serial number and production year of the machine (stamped on the nameplate).
  • Page 4 BS-24SA-DM IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol.
  • Page 5 BS-24SA-DM SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
  • Page 6 BS-24SA-DM SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury.
  • Page 7 BS-24SA-DM 10. Dress appropriate. DO NOT wear loose fitting clothing or jewelry as they can be caught in moving machine parts. Protective clothing and steel toe shoes are recommended when using machinery. Wear a restrictive hair covering to contain long hair.
  • Page 8 BS-24SA-DM TECHNICAL SPECIFICATIONS Stock Number BS-24SA-DM-3PH Round (90°) 18.1” (460mm) Round (45°) 17.5” (445mm) Round (60°) 11.6” (295mm) Square (90°) 18.1 x 18.1” (460 x 460mm) Square (45°) 17.5” x 17.5” (445 x 445mm) Square (60°) 11.6” x 11.6” (295 x 295mm) Rectangular (90°)
  • Page 9 BS-24SA-DM UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals.
  • Page 10 BS-24SA-DM TRANSPORTING AND LIFTING NOTICE: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced.
  • Page 11 BS-24SA-DM Anchoring the Machine Once positioned, anchor the machine to the floor, as shown in the diagram. Use bolts and expansion plugs or sunken tie rods that connect through and are sized for the holes in the base of the stand.
  • Page 12 BS-24SA-DM OVERALL DIMENSIONS...
  • Page 13 BS-24SA-DM GETTING TO KNOW YOUR MACHINE Control Panel Main Power Indicator Light – Indicates that main power is active. Hydraulic Flow Control Valve: Turn clockwise to increase bow down rate, counter-clockwise to decrease the cutting rate. Emergency Stop Button – Press to stop all machine functions.
  • Page 14 BS-24SA-DM Saw Bow Machine parts are consisting of drive members (gear motor, variable speed motor, and flywheels), Tightening and guide (blade tightening slide, blade guide blocks) of tool. Vise System A hydraulic vise is used for clamping work material. Each of the vises has a miter slot, which is good for the right or left side’s angle cutting to 60°.
  • Page 15 BS-24SA-DM Blade Broken Micro Switch This machine is equipped with automatic power shut-off safety device to prevent any further damage when a blade has been broken or looses tension. When the blade tension handle is turned, the adjustment bolt presses the plunger on the switch actuates micro switch.
  • Page 16 BS-24SA-DM Chip Brush This model has a powered chip brush driven by an axle transfer from the drive motor. The chip brush is designed to clean the blade thus prolonging the life of the blade. Blade Angle Scale The scale indicates the cutting angle of the blade. The scale has preset stops at every 15°.
  • Page 17 BS-24SA-DM Saw Bow Upper /Lower Limit Switches The saw bow travel is controlled by the up and down limit switches. The up-limit switch stops the bow at the position in which it contacts the orange contact paddle. The paddle is adjustable to for easy adjustment to stop the bow up position as soon as the blade is clear of the material.
  • Page 18 BS-24SA-DM Filler Cover The filler cover is located at the front of the saw table. The filler cover should be removed whenever the saw is cutting at an angle and when the vise is to be moved to the front side of the blade.
  • Page 19 BS-24SA-DM ASSEMBLY WARNING: For your own safety, DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual. The mounting hardware (bolts and washers) used to assembly the accessories to the saw are installed into the mounting location holes for shipping.
  • Page 20 BS-24SA-DM Install the Outlet Tray, Length Stop Device and Mobile Coolant Trays Install the outlet tray and stop bar on to the machine after  setting up the machine already as below steps: Assemble the outlet tray on to the machine by screw in the four ...
  • Page 21 ELECTRICAL WARNING: Baileigh Industrial Holdings LLC is not responsible for any damage caused by wiring up to an alternative 3-phase power source other than direct 3-phase. If you are using an alternate power source, consult a certified electrician or contact Baileigh Industrial Holdings LLC prior to energizing the machine.
  • Page 22 BS-24SA-DM Power cord connection: 1. Turn the main disconnect switch on the control panel to the OFF position. 2. Unwrap the power cord and route the cord away from the machine toward the power supply. a. Route the power cord so that it will NOT become entangled in the machine in any way.
  • Page 23 BS-24SA-DM Whenever Saw is Running  Never confine the piece being cut out.  Never hold it, clamp it, touch it, or use length stops against it. It must be free to move sideways. If confined, it could get wedged against the blade and thrown violently.
  • Page 24 BS-24SA-DM Blade Terminology The widest part of the blade measured from the back edge of the blade to the tip of BLADE WIDTH the tooth. GULLET DEPTH The distance from the tooth tip to the bottom of the curved area.
  • Page 25 BS-24SA-DM Blade structure Bi-metal blades are the most commonly used. They consist of a silicon-steel blade backing by a laser welded high speed steel (HHS) cutting edge. The type of stocks are classified in M2, M42, M51 and differ from each other because of their major hardness due to the increasing percentage of Cobalt (Cc) and molybdenum (Mo) contained in the metal alloy.
  • Page 26 BS-24SA-DM SETS Saw teeth bent out of the plane of the saw body, resulting in a wide cut in the workpiece. REGULAR OR RAKER SET: Cutting teeth right and left, alternated by a straight tooth. Of general use for materials with dimensions superior to 5 mm. Used for the cutting of steel, castings and hard nonferrous materials.
  • Page 27 BS-24SA-DM CHOOSING A SAW BLADE A general purpose blade is furnished with this band saw. To achieve a quality, economical, and efficient saw cut, the following points must be taken into consideration:  Type of material being cut (ferrous or non ferrous) ...
  • Page 28 BS-24SA-DM...
  • Page 29 BS-24SA-DM BLADE BREAKAGE In some cases blade breakage is unavoidable due to the stresses that are imparted on the blade. Avoidable breakage is often the result of poor care, or poor operator judgment when it comes to adjusting or mounting the blade or blade guides.
  • Page 30 BS-24SA-DM MATERIAL SELECTION CAUTION: It must be determined by the customer that materials being processed through the machine are NOT potentially hazardous to operator or personnel working nearby. When selecting materials keep these instructions in mind: Material must be clean and dry. (without oil) ...
  • Page 31 BS-24SA-DM Guide Roller Adjustment Note: Only bearing (A) is adjustable. Bearing (B) is fixed. 1. Disconnect machine from the power source. 2. Loosen blade guides by loosening guide adjustment screw (C). 3. Loosen locking screws (A) by using a hex wrench.
  • Page 32 BS-24SA-DM Cutting Precision Adjustment The cutting precision has been set at the factory. This adjustment should only be accomplished by qualified personnel that are familiar with this type of adjustment. 1. Disconnect the machine from power supply. 2. Loosen the adjusting bolts (A) slightly.
  • Page 33 BS-24SA-DM OPERATION CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. When handling large heavy materials make sure they are properly supported. NEVER operate saw without blade guards in place.
  • Page 34 BS-24SA-DM Stopping the Saw Stopping or Emergency Stopping There are two ways to stop the machine in an event of an emergency or improper operation.  For most situations, use the stop switch. Using the stop switch will not reset the controls and your operation setting.
  • Page 35 BS-24SA-DM LUBRICATION AND MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery.
  • Page 36 BS-24SA-DM Blade Removal and Installation WARNING: Disconnect the machine from the power source before making any adjustments or repairs! Failure to comply may result in serious injury! Blade changes are periodically required when they become worn or to match the properties of varying materials.
  • Page 37 BS-24SA-DM 11. Place the new blade in the carbide guides, and then slide the blade over the wheels and under the blade guide block (D). The teeth should be pointing towards the drive side as they pass through the carbide guides. The blade teeth should protrude from 4.5mm to 5mm from the face of the blade wheels.
  • Page 38 BS-24SA-DM Oils for Lubricating Coolant Any 10:1 (water to coolant) solution will work, however we recommend Baileigh B-Cool 20:1 (water to coolant) biodegradable metal cutting fluid. It has excellent cooling and heat transfer characteristics, is non-flammable, and extends tool and machine life. Each gallon of concentrate makes 21 gallons of coolant.
  • Page 39 BS-24SA-DM Changing Gear Oil The gearbox requires periodic changing of oil. The oil must be changed by the first 6 months of a new machine and every year thereafter. To change the gear box oil: 1. Lower the saw bow to as near to horizontal as the limit switch will allow.
  • Page 40 BS-24SA-DM Hydraulic Vise Pressure The hydraulic vise pressure can be monitored and adjusted by a pressure gauge on the base of the machine. The normal pressure is set at 35kgs/cm2. This is good for most  solid firm materials. ...
  • Page 41 BS-24SA-DM 1. Disconnect the machine from power supply. 2. Open the belt cover. Remove 4 screws from the top. Remove 1 screw from the front. Remove 8 screws from the cover. 3. Turn the dial counter-clockwise to open the pulley discs and loosen the belt.
  • Page 42 BS-24SA-DM EXPLOSION DRAWING / ERSATZTEILZEICHNUNG / VUE ÉCLATÉE BS-24SA-DM SECTION A – PARTS BREAKDOWN...
  • Page 43 BS-24SA-DM PART LIST / ERSATZTEILLISTE / LISTE DES PIÈCES DÉTACHÉES BS-24SA-DM Index No. Part No. Description Size Q'ty Socket Head Cap Screw / Zylinderschraube mit 3/8"x1"L TS-0209051 Innensechskant / Vis à tête creuse TS-0720091 Spring Washer / Federscheibe / Rondelle élastique 3/8"...
  • Page 44 BS-24SA-DM PART LIST / ERSATZTEILLISTE / LISTE DES PIÈCES DÉTACHÉES BS-24SA-DM Index No. Part No. Description Size Q'ty BS24SADM-A29 460D3-40-B Outlet Side Plate / Auslass-Seitenplatte / Plaque latérale de sortie BS24SADM-A30 460D3-40-A Removable Retrieval Plate / Abnehmbare Retrievalplatte / Plaque de récupération amovible...
  • Page 45 BS-24SA-DM PART LIST / ERSATZTEILLISTE / LISTE DES PIÈCES DÉTACHÉES BS-24SA-DM Index No. Part No. Description Size Q'ty TS-1494052 M16x60L Hex. Cap Screw / Sechskant. Kopfschraube / Hex. Vis à tête TS-2310162 Nut / Nuss / Écrou BS24SADM-A54 460D3-06 Cover / Abdeckung / Couverture...
  • Page 46 BS-24SA-DM PART LIST / ERSATZTEILLISTE / LISTE DES PIÈCES DÉTACHÉES BS-24SA-DM Index No. Part No. Description Size Q'ty TS-2246082 Socket Head Button Screw / Zylinderkopfschraube mit M6x8L Innensechskant / Vis à tête creuse et à bouton BS24SADM-A80 Swiveling Bracket / Schwenkbare Halterung / Support pivotant...
  • Page 47 BS-24SA-DM EXPLOSION DRAWING / ERSATZTEILZEICHNUNG / VUE ÉCLATÉE BS-24SA-DM SECTION B – PARTS BREAKDOWN...
  • Page 48 BS-24SA-DM PART LIST / ERSATZTEILLISTE / LISTE DES PIÈCES DÉTACHÉES BS-24SA-DM Index No. Part No. Description Size Q'ty 460D3-26-A BS24SADM-B1 Cover Plate / Abdeckplatte / Plaque de recouvrement M5x8L F009884 Socket Head Button Screw / Innensechskantschraube / Vis à tête cylindrique...
  • Page 49 BS-24SA-DM PART LIST / ERSATZTEILLISTE / LISTE DES PIÈCES DÉTACHÉES BS-24SA-DM Index No. Part No. Description Size Q'ty BS24SADM-B31 Wire Fastener / Drahtbefestigung / Attache en fil de fer M5x15L BS24SADM-B32 Hex. Cap Screw / Sechskant. Kopfschraube / Hex. Vis à tête...
  • Page 50 BS-24SA-DM PART LIST / ERSATZTEILLISTE / LISTE DES PIÈCES DÉTACHÉES BS-24SA-DM Index No. Part No. Description Size Q'ty BS24SADM-B60 Oil Ring / Ölring / Bague d'huile BS24SADM-B61 M20x65L Hex. Cap Screw / Sechskant. Kopfschraube / Hex. Vis à tête hexagonale BS24SADM-B62 Nut / Nuss / Écrou...
  • Page 51 BS-24SA-DM PART LIST / ERSATZTEILLISTE / LISTE DES PIÈCES DÉTACHÉES BS-24SA-DM Index No. Part No. Description Size Q'ty BS24SADM-B87 SpringPin / Federstift / Goupille à ressort 8x20L BS24SADM-B88 CuttingPlatform / Schneideplattform / Plate-forme de coupe 460D1-02 BS24SADM-B89-1 89-1 Vise Table / Schraubstock-Tisch/ Table d'étau...
  • Page 52 BS-24SA-DM PART LIST / ERSATZTEILLISTE / LISTE DES PIÈCES DÉTACHÉES BS-24SA-DM Index No. Part No. Description Size Q'ty BS24SADM-B137 460D2-22 Attached Plate / Befestigte Platte / Plaque jointe TS-1504041 M8x20L Socket Head Cap Screw / Zylinderschraube mit Innensechskant / Vis à tête creuse...
  • Page 53 BS-24SA-DM EXPLOSION DRAWING / ERSATZTEILZEICHNUNG / VUE ÉCLATÉE BS-24SA-DM SECTION C – PARTS BREAKDOWN...
  • Page 54 BS-24SA-DM PART LIST / ERSATZTEILLISTE / LISTE DES PIÈCES DÉTACHÉES BS-24SA-DM Index No. Part No. Description Size Q'ty F009884 Socket Head Button Screw / Zylinderkopfschraube mit M5x8L Innensechskant / Vis à tête creuse et à bouton BS24SADM-C1-2 Cover / Abdeckung / Couverture...
  • Page 55 BS-24SA-DM PART LIST / ERSATZTEILLISTE / LISTE DES PIÈCES DÉTACHÉES BS-24SA-DM Index No. Part No. Description Size Q'ty BS24SADM-C22 Round Head Screw / Rundkopfschraube / Vis à tête ronde M5x8L BS24SADM-C23 Guide Plate / Leitblech / Plaque de guidage 460D1-08...
  • Page 56 BS-24SA-DM PART LIST / ERSATZTEILLISTE / LISTE DES PIÈCES DÉTACHÉES BS-24SA-DM Index No. Part No. Description Size Q'ty F009884 Socket Head Button Screw / Zylinderkopfschraube mit 47-1 M5x8L Innensechskant / Vis à tête creuse et à bouton BS24SADM-C47-2 Cover / Abdeckung / Couverture...
  • Page 57 BS-24SA-DM PART LIST / ERSATZTEILLISTE / LISTE DES PIÈCES DÉTACHÉES BS-24SA-DM Index No. Part No. Description Size Q'ty TS-2361121 SpringWasher / Federscheibe / Rondelle élastique BS24SADM-C73 Hex. Cap Steel Screw / Sechskant. Stahlschraube mit Kappe / M12x45L Hex. Vis à tête hexagonale en acier...
  • Page 58 BS-24SA-DM PART LIST / ERSATZTEILLISTE / LISTE DES PIÈCES DÉTACHÉES BS-24SA-DM Index No. Part No. Description Size Q'ty BS24SADM-C102 460D1-12 Idle Wheel / Leerlaufrad / Roue libre TS-1501091 M4x35L Socket Head Cap Screw / Zylinderschraube mit Innensechskant / Vis à tête creuse...
  • Page 59 BS-24SA-DM PART LIST / ERSATZTEILLISTE / LISTE DES PIÈCES DÉTACHÉES BS-24SA-DM Index No. Part No. Description Size Q'ty BS24SADM-C133 SpringBush / Federbusch / Buisson de printemps 460D2-47 TS-1501091 Socket Head Cap Screw / Zylinderschraube mit M4x35L Innensechskant / Vis à tête creuse...
  • Page 60 BS-24SA-DM PART LIST / ERSATZTEILLISTE / LISTE DES PIÈCES DÉTACHÉES BS-24SA-DM Index No. Part No. Description Size Q'ty TS-2361101 SpringWasher / Federscheibe / Rondelle élastique BS24SADM-C160 Key / Schlüssel / Clé 10x8x40 BS24SADM-C161 Wheel Box (Type 120) / Radkasten (Typ 120) / Boîte à roues...
  • Page 61 BS-24SA-DM EXPLOSION DRAWING / ERSATZTEILZEICHNUNG / VUE ÉCLATÉE BS-24SA-DM SECTION D – PARTS BREAKDOWN...
  • Page 62 BS-24SA-DM PART LIST / ERSATZTEILLISTE / LISTE DES PIÈCES DÉTACHÉES BS-24SA-DM Index No. Part No. Description Size Q'ty BS24SADM-D1 BearingLongShaft / Lager Lange Welle / Palier arbre long L46F2-54 BB6201 Bearing / Lager / Roulement 6201 BS24SADM-D3 BearingSleeve (Long) / Lagerhülse (lang) / Douille de...
  • Page 63 BS-24SA-DM PART LIST / ERSATZTEILLISTE / LISTE DES PIÈCES DÉTACHÉES BS-24SA-DM Index No. Part No. Description Size Q'ty 460D2-63 BS24SADM-D31 BearingSleeve (Long) / Lagerhülse (lang) / Douille de roulement (longue) TS-1504081 M8x40L Socket Head Cap Screw / Zylinderschraube mit Innensechskant / Vis à tête creuse...
  • Page 64 BS-24SA-DM EXPLOSION DRAWING / ERSATZTEILZEICHNUNG / VUE ÉCLATÉE BS-24SA-DM SECTION E – PARTS BREAKDOWN...
  • Page 65 BS-24SA-DM PART LIST / ERSATZTEILLISTE / LISTE DES PIÈCES DÉTACHÉES BS-24SA-DM Index No. Part No. Description Size Q'ty BS24SADM-E1 Cock / Schwanz / Coq 1/4x1/4" TS-2361121 SpringWasher / Federscheibe / Rondelle élastique BS24SADM-E3 FixingBracket / Befestigungsbügel / Support de fixation...
  • Page 66 BS-24SA-DM EXPLOSION DRAWING / ERSATZTEILZEICHNUNG / VUE ÉCLATÉE BS-24SA-DM SECTION F – PARTS BREAKDOWN...
  • Page 67 BS-24SA-DM PART LIST / ERSATZTEILLISTE / LISTE DES PIÈCES DÉTACHÉES BS-24SA-DM Index No. Part No. Description Size Q'ty BS24SADM-F1 Power Switch / Netzschalter / Interrupteur d'alimentation BS24SADM-F2 Coolant Overload Relay / Kühlmittel-Überlastrelais / Relais de 0.35-0.5A surcharge du liquide de refroidissement BS24SADM-F3 Coolant MagneticSwitch / Magnetischer Schalter für...
  • Page 68 BS-24SA-DM PART LIST / ERSATZTEILLISTE / LISTE DES PIÈCES DÉTACHÉES BS-24SA-DM Index No. Part No. Description Size Q'ty BS24SADM-F26 Fuse / Sicherung / Fusible FU9 1A BS24SADM-F29 Terminal Block / Klemmleiste / Bornier BS24SADM-F30 Power in Fuse / Strom in der Sicherung / Puissance dans le...
  • Page 69 BS-24SA-DM ELECTRICAL DIAGRAM / ELEKTRISCHE ANLAGE / SCHÉMA ÉLECTRIQUE (400V)
  • Page 70 BS-24SA-DM HYDRAULIC DIAGRAM...
  • Page 71 ENVIRONMENTAL PROTECTION Protect the environment. Your appliance contains valuable materials which can be recovered or recycled. Please leave it at a specialized institution. This symbol indicates separate collection for electrical and electronic equipment required under the WEEE Directive (Directive 2012/19/EC) and is effective only within the European Union. UMWELTSCHUTZ Schützen Sie die Umwelt! Ihr Gerät enthält mehrere unterschiedliche, wiederverwertbare Werkstoffe.
  • Page 72 WARRANTY / GARANTIE TOOL FRANCE guarantees that the supplied product(s) is/are free from material defects and ma- nufacturing faults. This warranty does not cover any defects which are caused, either directly or indirectly, by incorrect use, carelessness, damage due to accidents, repairs or inadequate maintenance or cleaning as well as normal wear and tear. Further details on warranty (e.g.
  • Page 73 UK DECLARATION OF CONFORMITY Edition March 2024 Product: METAL BAND SAW Model: BS-24SA-DM Brand: BAILEIGH Manufacturer or authorized representative: TOOL FRANCE Unit 1a Stepnell Park Off Lawford Road Rugby CV21 2UX United Kingdom We hereby declare that this product complies with the regulations:...
  • Page 74 DÉCLARATION DE CONFORMITÉ CE Edition March 2024 Product / Produkt / Produit: Metal Band Saw / Scie A Ruban A Métal / Metallbandsäge BS-24SA-DM Brand / Marke / Marque: BAILEIGH Manufacturer or authorized representative/ Hersteller oder Bevollmächtigter/ Fabricant ou son mandataire: TOOL FRANCE 9 Rue des Pyrénées, 91090 LISSES, France...