YASKAWA Simplex iQpump1000 Quick Start Manual

iQpump1000 AC Drive
iQpump1000 AC Drive
Simplex Quick Start Procedure
or and
Simplex Quick Start Procedure
er
ctions for the input
The following
ump models. Select
The following
procedure is a
(see Step
nstalling
supplement to
ate connections. procedure is a
and all applicable other
supplement to
nded properly as
documentation
supplied with this
other
equipment and
documentation
RESENT- Before
will guide the user
hat the terminal cover
supplied with this
in properly wiring
e secure. After the
the iQpump and
equipment and
st five minutes until
motor. It will also
etely before touching
will guide the user
show the user
.
how to configure
in properly wiring
ANY OF THE
the iQpump for a
TH GROUND
the iQpump and
simplex pump
2 +3
application.
motor. It will also
show the user
DANGER!
Improper wiring
how to configure
can and will cause
the iQpump for a
bodily harm as
well as damage to simplex pump
the equipment.
application.
(W/T3)
(V/T2)
When installing
the system be
DANGER!
sure to follow
Improper wiring
good wiring
practices and all
can and will cause
To change
direction of
applicable codes.
motor rotation
bodily harm as
two
swap any
Ensure that the
of the three
motor leads.
mounting of the
well as damage to
various
the equipment.
components are
Connect
secure and that
frame to
ground
nduction the environment,
When installing
motor
such as extreme
nnections for
the system be
dampness, poor
5_0003 - 50011
ventilation etc. will
USED
sure to follow
not cause system
good wiring
degradation.
S:
ECT TO GROUND
practices and all
Please read this
applicable codes.
cheat sheet and
other
Ensure that the
documentation
mounting of the
provided with the
iQpump
various
thoroughly before
components are
(W/T3)
attempting any
V/T2)
To change direction of motor
secure and that
installation.
two of the
rotation swap any
three motor leads.
the environment,
such as extreme
dampness, poor
ventilation etc. will
not cause system
3Ø Induction
motor
degradation.
nnections for
& Larger
or single phase input
Please read this
ply voltage must be
cheat sheet and
) YASKAWA (927-5292)
other
documentation
provided with the
iQpump
thoroughly before
attempting any
installation.
Step
Real-time
3
Clock Setup
Step
Step
1
1
This step shows how to setup the
Identification and Mounting
iQpump real-time clock for first
use.
To make sure you received the correct model, it is essential to
verify the iQpump nameplate with your order and make sure
Note: If clock is not set the drive
To make sure you received the correct model, it is essential to
the iQpump has the correct rating so it can be used with your
motor. Please check the nameplate information as shown in
can still be programmed and
verify the iQpump nameplate with your order and make sure
the example below.
operated, but ALM light will flash
the iQpump has the correct rating so it can be used with your
every 30s and showing Clock Not
Drive Model
motor. Please check the nameplate information as shown in
Number
Set message.
CIMR-PW2A0021FAA
CC : CIMR-PW2A0021FAA
Input Power
Rating
Power up the drive and set the
Output Power
Rating
real-time Clock. The real-time
Drive Model
6W3050 - 2 - 100
Weight Number
Clock setup screen will appear at
J0073D207410100
Serial
first power up.
Input Power
Number
Rating
UL File
Number
Press to set the clock.
Output Power
Rating
Note: After the real-time clock is
· Check that the available power will meet the
Weight
set the real-time clock setup
requirements.
screen will not show again unless
Serial
output power
· Ensure that the
Number
compatible with the motor requirements.
parameter o4-17 is set to "Set".
UL File
· In the case of systems with more than one iQpump, follow
Number
the above procedure for each iQpump and motor.
Mounting the iQpump
The mounting of the iQpump is extremely important
regarding environment and accessibility. Depending on your
· Check that the available power will meet the
system, there are various models available and the mounting
requirements.
dimensions (footprint) may be different. Because the
mounting procedure is fairly extensive, it is beyond the scope
· Ensure that the
Real-time Clock Setup Screen
of this document; the user is referred to the iQpump Quick
compatible with the motor requirements.
Start Guide (Document No. TOEP YAIP1W 01) received with
the iQpump, Section 2.2 Mechanical Installation. Match the
· In the case of systems with more than one iQpump, follow
model that you received and follow the procedure described
in the manual to ensure a safe and functional installation. In
the above procedure for each iQpump and motor.
cases where the system has more than one iQpump, refer to
the proper clearances required for adequate ventilation.
Please pay particular attention to:
Mounting the iQpump
· The clearances to be maintained around the enclosure
for adequate ventilation. The mounting of the iQpump is extremely important
· The environmental specifications such as avoiding regarding environment and accessibility. Depending on your
excessive dampness, extreme temperatures, chemical
system, there are various models available and the mounting
exposure, corrosive areas, etc. to avoid damage to the
dimensions (footprint) may be different. Because the
equipment and to maintain safety.
mounting procedure is fairly extensive, it is beyond the scope
Removing and Attaching the Terminal Cover
of this document; the user is referred to the iQpump Quick
Improper removal of the iQpump terminal cover as well as
front cover can cause extensive damage to the iQpump. To
Start Guide (Document No. TOEP YAIP1W 01) received with
avoid damage to these items, please pay particular attention
the iQpump, Section 2.2 Mechanical Installation. Match the
to the iQpump Quick Start Guide, Document No. TOEP
model that you received and follow the procedure described
YAIP1W 01, Section 3.5, Removing and Attaching the
Terminal Cover.
in the manual to ensure a safe and functional installation. In
cases where the system has more than one iQpump, refer to
the proper clearances required for adequate ventilation.
Please pay particular attention to:
· The clearances to be maintained around the enclosure
for adequate ventilation.
Use to move cursor to
· The environmental specifications such as avoiding
The left and excessive dampness, extreme temperatures, chemical to move
exposure, corrosive areas, etc. to avoid damage to the
cursor to the right
equipment and to maintain safety.
use to adjust.
Removing and Attaching the Terminal Cover
When date and time are set Improper removal of the iQpump terminal cover as well as
Open Chassis
front cover can cause extensive damage to the iQpump. To
press to save.
avoid damage to these items, please pay particular attention
to the iQpump Quick Start Guide, Document No. TOEP
YAIP1W 01, Section 3.5, Removing and Attaching the
Terminal Cover.
th
Example: Jun 12 2012, 7:35am
Note: Do NOT adjust sec per
month.
Fax (847) 887-7310, DrivesHelpDesk@yaskawa.com, www.yaskawa.com, Document Number: T
Step
4
iQpump Model
iQpump Model
This step shows how to connect control wiring a
Identification and Mounting
making any control connections MAKE SURE P
Next remove the terminal cover to gain access t
Drive Spec Number
The iQpump is DEFAULT SETUP TO START/ST
If this is the preferred start/stop method then con
the example below.
section. Please refer to the wiring diagram below
switch or contact.
8000
CIMR-PW2A0021FAA
CC : CIMR-PW2A0021FAA
Run
6W3050 - 2 - 100 (FWD) input power
J0073D207410100
from the iQpump is
Note: 3
output power
Note: 2
board is shown here.
Note: 2
board is shown here.
NEMA 1
Yaskawa America, Inc., 2121 Norman Drive South, Waukegan, IL 60085, (80
NOTE: It is beyond the scope of this document to program the iQ
Please refer to the refer to the iQpump Quick Start Guide, (Docum
NEMA 1
Open Chassis
Selecting Start/Sto
Step
2
Fig.1 & 2 below show the electrical conne
power and motor terminals for various iQp
the proper diagram for the model you are
SELECT START / STOP
1). WITH POWER OFF make the appropr
Make sure to follow good wiring practices
codes. Ensure that the equipment is grou
shown in fig. 1
Normal
Duty Amps
!
DANGER;
applying power to the iQpump, ensure t
Software
Version
is fastened and all wiring connections a
power has been turned OFF, wait at lea
User Terminals
the charge indicator extinguishes comp
S1 S2 S3 S4 S5 S6 S7 S8
any wiring, circuit boards or component
WARNING DO NOT CONNECT A
FOLLOWING TERMINALS TO EAR
8000
Wiring Diagram: 2-Wire Control
Use for maintained contacts
rd
row of terminal board is shown here.
(S/L2)
(R/L1)
from the iQpump is
FEEDBACK SIGNAL WIR
nd
row of terminal
L1 L2 L3
E(G)
+V AC
Use L1, L2 for
1Ø Input Power
Fig. 1 Input Power and Output Motor Electrical C
Models: 2_0004 - 2_0056, 4_0002 - 4_0044 and
Black: Output
4 – 20mA (2)
DIN
Type
For use with 2-Wire, 4 – 20m
(R/L1)
nd
row of terminal
Input
Protection
(Fuse or Circuit
Breaker)
E(G)
+V AC
Use L1, L2 for
1Ø Input Power *
Fig. 2 Input Power and Output Motor Electrical Co
*
Make sure the iQpump has been properly sized
power. For best performance, the drive input sup
equal to or greater than the motor rated voltage.
Brown or Red: +Power (1)
For use with 3-Wire, 0 – 10V
! Important Note: Signal colors and numbering m
feedback device used, please consult feedback
Connect Mot
Line Pow
LETHAL VOLTAGES ARE P
Drive Spec Number
SN SC SP
Normal
Duty Amps
Software
-
Version
B1 B2 +1
Link
DC Bus terminals
location varies by
model.
input power
(T/L3)
Connect to chassis
ground
Input
Protection
(Fuse or Circuit
Breaker)
2-Wire, 4-20mA Transduce
A1 A2 A3 FM AM AC RP
Use L1, L2, L3 for
*
3Ø Input Power
Cable
Shield
Install
using t
BUS TERMINA
DO NOT CONN
Brown or Red: +
Cable
Type
(U/T1)
(S/L2)
(T/L3)
Connect to
chassis
ground
3-Wire, 0-10V Transduc
A1 A2 A3 FM AM AC R
L1 L2 L3
Connect
frame to
ground
Use L1, L2, L3 for
3Ø Input Power
Models: 2_0110 & Larger and 4_0058
Blue o
Black o
+
(U/T1)
3Ø
NOT