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Operating instructions
Mechanical Clamp VCMC K1/K2 QUICK
Note
The Operating instructions were originally written in German. Store in a safe place for future reference. Subject
to technical changes without notice. No responsibility is taken for printing or other types of errors.
Published by
© J. Schmalz GmbH, 08/22
This document is protected by copyright. J. Schmalz GmbH retains the rights established thereby. Reproduction of
the contents, in full or in part, is only permitted within the limits of the legal provisions of copyright law. Any mod-
ifications to or abridgments of the document are prohibited without explicit written agreement from
J. Schmalz GmbH.
J. Schmalz GmbH · Johannes-Schmalz-Str. 1 · 72293 Glatten, Germany · T: +49 7443 2403-0
schmalz@schmalz.de
EN-US · 30.30.01.02979 · 01 · 08/22
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Summary of Contents for Schmalz VCMC K1 QUICK
- Page 1 Any mod- ifications to or abridgments of the document are prohibited without explicit written agreement from J. Schmalz GmbH. J. Schmalz GmbH · Johannes-Schmalz-Str. 1 · 72293 Glatten, Germany · T: +49 7443 2403-0 schmalz@schmalz.de EN-US · 30.30.01.02979 · 01 · 08/22...
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Page 2: Table Of Contents
Contents Contents 1 Important Information ........................... 4 Note on Using this Document ...................... 4 The technical documentation is part of the product ................ 4 Type Plate ............................ 4 Warnings in This Document........................ 4 Symbol.............................. 5 2 Fundamental Safety Instructions........................ 5 Safety .............................. 5 Intended Use............................ - Page 3 Contents 12 Declarations of Conformity.......................... 17 12.1 EU Declaration of Conformity ...................... 17 12.2 UKCA Declaration of Conformity ..................... 17 EN-US · 30.30.01.02979 · 01 · 08/22 3 / 17...
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Page 4: Important Information
ð Failure to follow the instructions in these Operating instructions may result in injuries! ð Schmalz is not liable for damage or malfunctions that result from failure to heed these instructions. If you still have questions after reading the technical documentation, contact Schmalz Service at: www.schmalz.com/services... -
Page 5: Symbol
1.5 Symbol This symbol indicates useful and important information. ü This symbol represents a prerequisite that must be met prior to an operational step. 4 This symbol represents an action to be performed. ð This symbol represents the result of an action. Actions that consist of more than one step are numbered: 1. -
Page 6: Non-Intended Use
2.3 Non-Intended Use Schmalz accepts no liability for damages resulting from use other than as intended. In particular, the following are considered non-intended use: • Use in potentially explosive atmospheres • Use in medical applications 2.4 Personnel Qualifications Unqualified personnel cannot recognize dangers and are therefore exposed to higher risks! 1. -
Page 7: Clamping The Workpiece
3.1.4 Clamping the Workpiece The clamping process differs for the VCMC versions K1 and K2. For the K1 version, the vacuum is activated by the superordinate machine (by evacuating the vacuum circuit on the vacuum clamping console). • This clamps the VCMC to the vacuum clamping console and •... -
Page 8: Technical Data
For the best data connection, center the reading de- vice on the NFC symbol. The reading distance is very short for NFC applications. If necessary, find the position of the NFC an- tenna in the reading device used. The following parameters can be queried via NFC: •... -
Page 9: Dimensions
115 x 170 mm. Accordingly, the clamping console must be at least 170 mm long. A clamping unit is available as an option for use with vacuum clamping consoles with a special profile with a lat- eral contour. For detailed information, please contact J. Schmalz. For safe installation, the following instructions must be observed: 1. -
Page 10: Attaching The Mechanical Clamp To The Console
6.2 Attaching the Mechanical Clamp to the Console WARNING The holding force is reduced by the presence of dirt or moisture, resulting in the workpiece being released. Risk of injury from flying parts. 4 Remove all dirt and moisture from the mechanical clamp and the clamping surface before at- taching the clamp. -
Page 11: Setting The Clamping Height
2. Swivel the VCMC onto the vacuum clamping con- sole and position it over a vacuum opening. If nec- essary, use the clamping lever to open the clamp- ing unit so that the fixing flap fits over the edge of the vacuum clamping console. - Page 12 1. Opening the quick adjustment mechanism: Turn the locking disc counterclockwise until the quick adjustment mechanism is completely opened. 2. Releasing the catch of the quick adjustment mech- anism: Clasp the clamping disc with both hands and press and hold the locking disc down by about 4 mm.
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Page 13: Changing The Clamping Range
4. Closing the quick adjustment mechanism: Turn the locking disc clockwise as far as possible and tighten (hand-tight) to close the quick adjustment mecha- nism. ð The system is free of play. ð The clamping height is set. ð The VCMC is ready for use. 6.4 ... -
Page 14: Start Of Operations
The following steps are required to remove the extension (1): 1. Important: Close the quick adjustment mechanism up to the stop (see section “Setting the Clamping Height, step 4”). 2. Turn the complete clamping disc counterclockwise. While doing so, fix the piston rod (2) to the hexag- onal mid section using a size 24 open-ended wrench (SW24). -
Page 15: Clamping The Workpiece
7.2 Clamping the Workpiece CAUTION When the clamping disc is lowered, body parts may be present in the clamping range Crushing of body parts 4 Ensure that the clamping height is set so that the distance between the clamping disc and the workpiece is less than or equal to 6 mm. -
Page 16: Machining Limitations
8 Warranty Schmalz guarantees this system pursuant to our General Terms and Conditions of Sale and Delivery. The same ap- plies to spare parts, provided that these are original parts supplied by us. Wearing parts are not covered by the warranty. -
Page 17: Disposing Of The Product
Recover the disassembled parts for recycling or reuse (provided no agreement on return or disposal has been made). 12 Declarations of Conformity 12.1 EU Declaration of Conformity The manufacturer Schmalz confirms that the product described in these instructions fulfills the following applica- ble EU directives: 2006/42/EC Machinery Directive The following harmonized standards were applied: EN ISO 12100...
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