Binder KB 115-UL (E3.1) Operating Manual

Cooling incubators with compressor technology and program control
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Operating Manual
Translation of the original operating manual
KB (E3.1), KB (E5.1)
Cooling Incubators
with compressor technology and program control
Model
KB 23 (E3.1)
KB 23-UL (E3.1)
KB 53 (E3.1)
KB 53-UL (E3.1)
KB 115 (E3.1)
KB 115-UL (E3.1)
KB 240 (E5.1)
KB 240-UL (E5.1)
KB 400 (E5.1)
KB 400-UL (E5.1)
KB 720 (E5.1)
KB 720-UL (E5.1)
BINDER GmbH
Address
Tel.
Fax
Internet
E-mail
Service Hotline
Service Fax
Service E-Mail
Service Hotline USA
Service Hotline Asia Pacific
Service Hotline Russia and CIS +7 495 98815 16
Issue 07/2015
Model version
KB023-230V
KB023UL-240V
KB053-230V
KB053UL-240V
KB115-230V
KB115UL-240V
KB240-230V
KB240UL-240V
KB400-230V
KB400UL-240V
KB720-230V
KB720UL-240V
Post office box 102
D-78502 Tuttlingen
+49 7462 2005 0
+49 7462 2005 100
http://www.binder-world.com
info@binder-world.com
+49 7462 2005 555
+49 7462 2005 93 555
service@binder-world.com
+1 866 885 9794 or +1 631 224 4340 x3
+852 390 705 04 or +852 390 705 03
Art. No.
9020-0112, 9120-0112
9020-0113, 9120-0113
9020-0243, 9120-0243
9020-0252, 9120-0252
9020-0242, 9120-0242
9020-0253, 9120-0253
9020-0241, 9120-0241
9020-0254, 9120-0254
9020-0178, 9120-0178
9020-0179, 9120-0179
9020-0111, 9120-0111
9020-0167, 9120-0167
Art. No. 7001-0177

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Summary of Contents for Binder KB 115-UL (E3.1)

  • Page 1 9020-0178, 9120-0178 KB 400-UL (E5.1) KB400UL-240V 9020-0179, 9120-0179 KB 720 (E5.1) KB720-230V 9020-0111, 9120-0111 KB 720-UL (E5.1) KB720UL-240V 9020-0167, 9120-0167 BINDER GmbH Address Post office box 102 D-78502 Tuttlingen Tel. +49 7462 2005 0 +49 7462 2005 100 Internet http://www.binder-world.com E-mail info@binder-world.com...
  • Page 2: Table Of Contents

    Contents SAFETY ........................5 Legal considerations ........................... 5 Structure of the safety instructions ...................... 5 1.2.1 Signal word panel ........................5 1.2.2 Safety alert symbol ........................6 1.2.3 Pictograms ..........................6 1.2.4 Word message panel structure ....................7 Localization / position of safety labels on the unit ................7 Type plate ............................
  • Page 3 17.2.1 Cleaning ..........................75 17.2.2 Decontamination ........................76 17.3 Sending the unit back to BINDER GmbH ..................77 18. DISPOSAL......................78 18.1 Disposal of the transport packing ..................... 78 18.2 Decommissioning ..........................78 18.3 Disposal of the unit in the Federal Republic of Germany ..............78 18.4 Disposal of the unit in the member states of the EC except for the Federal Republic of Germany .
  • Page 4 20.6 Equipment and Options ........................88 20.7 Spare parts and accessories ......................89 20.8 Dimensions KB 23 ..........................90 20.9 Dimensions KB 53 ..........................91 20.10 Dimensions KB 115........................... 91 20.11 Dimensions KB 240........................... 92 20.12 Dimensions KB 400........................... 93 20.13 Dimensions KB 720...........................
  • Page 5: Safety

    Understanding and observing the instructions in this operating manual are prerequisites for hazard-free use and safety during operation and maintenance. In no event shall BINDER be held liable for any damages, direct or incidental arising out of or related to the use of this manual.
  • Page 6: Safety Alert Symbol

    WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious (irreversible) injury. CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in moderate or minor (reversible) injury. CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in damage to the product and/or its functions or of a property in its proximity.
  • Page 7: Word Message Panel Structure

    Service label Figure 1: Position of labels on the unit (example KB 400-UL) Keep safety labels complete and legible. Replace safety labels that are no longer legible. Contact BINDER Service for these replacements. KB (E3.1 + E5.1) 07/2015 page 7/105...
  • Page 8: Type Plate

    78532 Tuttlingen / Germany www.binder-world.com Figure 2: Type plate (example of KB 240 regular unit) Indications of the type plate Information (example) BINDER Manufacturer: BINDER GmbH KB 240 Model designation Cooling incubator Device name Serial No. 00-00000 Serial no. of the unit...
  • Page 9: General Safety Instructions On Installing And Operating The Cooling Incubator

    (for Germany. BINDER GmbH is only responsible for the safety features of the unit provided skilled electricians or qualified personnel authorized by BINDER perform all maintenance and repair, and if components relating to chamber safety are replaced in the event of failure with original spare parts.
  • Page 10 Do not operate the cooling incubator KB in hazardous locations. DANGER Explosion hazard. Danger of death. ∅ Do NOT operate the unit in potentially explosive areas.  KEEP explosive dust or air-solvent mixtures AWAY from the unit. The cooling incubator KB does not dispose of any measures of explosion protection. DANGER Explosion hazard.
  • Page 11: Intended Use

    Any corrosive damage caused by such ingredients is excluded from liability by BINDER GmbH. WARNING: If customer should use a BINDER chamber running in non-supervised continuous operation, we strongly recommend in case of inclusion of irrecoverable specimen or samples to split such specimen or samples and store them in at least two chambers, if this is feasible.
  • Page 12: Operating Instructions

    Operating instructions Depending on the application and location of the unit, the operator of the cooling incubator must provide the relevant information for safe operation of the unit in a set of operating instructions. Keep these operating instructions with the unit at all times in a place where they are clearly visible.
  • Page 13: Unit Description

    Unit description A high level of precision, reliability, and safety for all growth parameters ensures optimum incubation conditions. Moreover, the KB cooling incubator is designed for maximum usability – even in continuous operation year after year. It fulfills all technical and application-specific requirements arising in experimentation such as in the areas of biotechnology, medicine, the nutrition industry, pharmaceutical and cosmetics industries, botany, and zoology.
  • Page 14: Unit Overview

    Unit overview Figure 3: Cooling incubator KB (examples) Main power switch on/off Temperature controller RD3 Instrument box Unit door Refrigerating module KB (E3.1 + E5.1) 07/2015 page 14/105...
  • Page 15: Control Panel

    Control panel Figure 4: Control panel Main power switch on/off Program controller RD3 (12) (11) Figure 5: Control panel KB 23 / 53 / 115 (E3.1) with option temperature safety device class 3.3 and interior illumination Main power switch on/off Program controller RD3 Switch for interior illumination (option) (11) Temperature safety device class 3.1 (part of option safety device class 3.3)
  • Page 16: Kb (E5.1) 240 / 400 / 720: Lateral Control Panel At The Right Side (Option)

    KB (E5.1) 240 / 400 / 720: Lateral control panel at the right side (option) (10) Figure 6: Lateral control panel at the right side of the refrigerating machine with options analog output, zero-voltage relay outputs via operation lines, Ethernet interface, and additional Pt 100 temperature sensor DIN socket for analog output 4-20 mA (option) DIN-socket for zero-voltage relay outputs via operation lines (option) DIN-socket for additional Pt 100 temperature sensor (option...
  • Page 17: Kb (E5.1) 240 / 400 / 720: Lateral Control Panel At The Left Side (Option)

    KB (E5.1) 240 / 400 / 720: Lateral control panel at the left side (option) (11) (12) Figure 7: Lateral control panel (option) at the left side of the refrigerating machine with option temperature safety device class 3.3 (11) Temperature safety device class 3.1 (part of option safety device class 3.3) (12) Temperature safety device class 3.2 (part of option safety device class 3.3) KB (E3.1 + E5.1) 07/2015 page 17/105...
  • Page 18: Unit Rear

    Unit rear (13) (14) Figure 8: Unit rear with position of RS 422 interface (13) Interface RS 422 for computer communication (14) Power cable Completeness delivery, transportation, storage, installation Unpacking, and checking equipment and completeness of delivery After unpacking, please check the unit and its optional accessories, if any, based on the delivery receipt for completeness and for transportation damage.
  • Page 19: Guidelines For Safe Lifting And Transportation

    Second-hand units are units that were used for a short time for tests or exhibitions. They are thoroughly tested before resale. BINDER ensures that the chamber is technically sound and will work flawlessly. Second-hand units are marked with a sticker on the unit door. Please remove the sticker before commissioning the unit.
  • Page 20: Location Of Installation And Ambient Conditions

    Location of installation and ambient conditions Set up the cooling incubator KB on a flat, even surface, free from vibration, in a well-ventilated, dry location and align it using a spirit level. The site of installation must be capable of supporting the unit’s weight (see technical data, chap.
  • Page 21: Installation Of The Equipment

    With an increased amount of dust in the ambient air, clean the condenser fan (by suction or blowing) several times a year. Avoid any conductive dust in the ambiance according to the unit layout complying with pollution degree 2 (IEC 61010-1). Do not install or operate the unit in potentially explosive areas.
  • Page 22: Mounting The Flexible Tilt Protection Kit (Kb 400)

    Mounting the flexible tilt protection kit (KB 400) KB size 400 liters should be equipped with the supplied flexible tilt protection kit in addition to the spacers for wall distance (chap. 4.1). Scope of delivery: • 4 Torx screws (spare parts) •...
  • Page 23: Electrical Connection

    Electrical connection The cooling incubators KB are supplied ready for connection. • The cooling incubator KB (E3.1) comes with a fixed power connection cable that has a length of at least 1800 mm / 5.9 ft and is equipped with a semi time-lag fine-wire fuse. •...
  • Page 24: Start Up

    To reduce odors quickly we recommend heating up the chamber to its nominal temperature for one day and in a well-ventilated location. WARNING: If customer should use a BINDER chamber running in non-supervised continuous operation, we strongly recommend in case of inclusion of irrecoverable specimen or samples to split such specimen or samples and store them in at least two chambers, if this is feasible.
  • Page 25: General Indications

    (setting in the user level, chap. 10). This setting is then valid for all program sections. Programming can be done directly via the controller keyboard or graphically at the computer using the communication software APT-COM™ 3 DataControlSystem (option, chap. 16.1) specially developed by BINDER. General indications The program controller RD3 offers several functional levels: Normal Display / fixed value operation: •...
  • Page 26: Fixed Value Entry Mode

    Normal Display / Fixed value operation 5 seconds Fixed value entry mode Program editor Program start level 5 seconds Menu visible only if week program Week program editor timer is activated in the user level 5 seconds User level If no button is touched within more than 120 sec. the controller returns from the current level to Normal Display.
  • Page 27 Press key (actual temperature set-point 2) Display 1 shows e.g. 37.0 (visible only if week program timer is activated in the user level, chap. 10) Display 2 shows SP2 TEMPERATURE (variable: temperature in °C) Value is shown in display 1. Enter temperature set-point in °C using arrow keys Press key...
  • Page 28: Week Program Editor

    CAUTION Too high or too low temperature after the program ends. Damage to the charging material.  Deactivate the week program timer if you do not use it. Week program editor The Week program editor permits defining up to 4 shift point for each week day. A shift point defines a moment and the switching state ON or OFF of the channels that become active in this instance.
  • Page 29 Display 1 shows 0000 (selection of the shift point) Display 2 shows Shiftpt. (actual shift point: 1) Value is shown in display 2. Select the shift point (1 up to 4) with key Press program key Display 1 shows e.g. --.-- (time of the selected shift point) (actual selection of the shift point: S1) Display 2 shows...
  • Page 30: Program Table Template For Week Program Editor

    Program table template for Week program Editor Program editor Program title Project Date: Day of the week Time Channel 1 Channel 2* (temperature) ON =SP2 hh:mm OFF =SP1 Monday Tuesday Wednesday Thursday Friday Saturday Sunday * Channel 2 is non-functional in the standard unit KB (E3.1 + E5.1) 07/2015 page 30/105...
  • Page 31: Program Editor

    Program editor Selecting between set-point ramp and set-point step You can program various kinds of temperature transitions. In the user level (chap. 10) you can select between the settings “Ramp” (default setting) and “Step”. Setting “Ramp” permits programming all kinds of temperature transitions. With setting “Step”...
  • Page 32 Program entry as set-point ramp (example): W/°C t/min. Program table corresponding to the diagram (with default setting “Ramp”): Section Temperature Section length Fan speed Operation lines * set-point [hh.mm] [ °C] TEMP TIME O.LINE 00:30 01:30 01:00 03:20 00:01 * Only with option zero-voltage relay outputs via operation lines, see chap. 16.4. The values of such a program table can now be entered to the RD3 program controller (chap.
  • Page 33: Programming With Setting "Step

    Program table corresponding to the diagram (with default setting “Ramp”): Section Temperature Section length Fan speed Operation lines * set-point [hh.mm] [ °C] O.LINE TEMP TIME 00:30 00:01 01:30 00:01 01:00 00:01 03:20 00:01 * Only with option zero-voltage relay outputs via operation lines, see chap. 16.4. The values of such a program table can now be entered to the RD3 program controller (chap.
  • Page 34: General Notes On Programming Of Temperature Transitions

    Program table corresponding to the diagram (with setting “Step”): Section Temperature Section length Fan speed Operation lines * set-point [hh.mm] [ °C] O.LINE TEMP TIME 00:30 01:30 01:00 03:20 * Only with option zero-voltage relay outputs via operation lines, see chap. 16.4. The values of such a program table can now be entered to the RD3 program controller (chap.
  • Page 35 The values of the program table can now be entered to the RD3 program controller. Step 1 – Selecting the program and the program section: Normal Display for 5 sec. Press down key Display 1 shows e.g. 0000 Display 2 shows PROGRAM EDITOR (you are in the program editor) Press program key...
  • Page 36 Next step – set-point entry in the desired program sections: Basic entry principle: Access the parameters of individual program sections with button X/W one after the other. Enter the values of the individual parameters with the arrow keys. A value flashes once after 2 seconds thus indicating that it has been taken over to the controller.
  • Page 37 Selecting the next program sections to be entered Display 1 shows e.g. 02 (section S02 selected) P01: --- SEC. Display 2 shows Section S02 has already been created. enter new set-points for the individual parameters with X/W. alternating CONTINUE X/W Display 1 shows e.g.
  • Page 38: Program Table Template For Program Editor

    Program table template for Program Editor Program editor Program title Project Program No. Date: Section Temperature Section length Fan speed Operation lines * set-point [ °C] [hh.mm] TEMP TIME O.LINE * Only with option zero-voltage relay outputs via operation lines, see chap. 16.4. At the standard device the operation lines (O.LINE) are without any function.
  • Page 39: Deleting A Program Section

    Deleting a program section A program section is deleted from the program by setting the section duration to Zero. Normal display for 5 sec. Press down key Display 1 shows e.g. 0000 Display 2 shows PROGRAM EDITOR (you are in the program editor) Press program key Display 1 shows 0000...
  • Page 40: Program Start Level

    The following section (in our example now S03) is shown: Display 1 shows e.g. 03 (actual selection of the section: S03) P01:S03 (program section can be selected) Display 2 shows alternating CONTINUE X/W (information: set-point entry with X/W) Press key EXIT or wait 120 sec Controller returns to Normal Display If you delete a program section which is followed by further sections, those following move up...
  • Page 41 Then the settings for the program course are defined. Two parameters can be set: • Program delay time, i.e. a defined time before a program starts. It can be entered with a precision of 1 minute, and its maximum value is 99.59 (99 hs 59 min). If the value is 00.00, the program will start immediately.
  • Page 42 In addition to the green LED (3d) indicating a running program, the LED (3a) is lit if the heating is active, or LED (3b) if the refrigeration is active, or none of both if the actual temperature equals the set-point. During program course the arrow keys and the EXIT button are not functional.
  • Page 43: User Level

    User level In this menu the following parameters can be se (in brackets the corresponding abbreviated information given in display 2): • Unit address (Address) Setting of controller address (1 to 254) for operation with the communication software APT-COM™. • User code (User-cod) Modification of the user code setting (factory setting “0001”) for access to the user level and the program editor.
  • Page 44 • Interface protocol (Protocol) “Modbus”: The chamber interface can be used as a communication interface to connect it to a computer. This serves to control the chamber by the communication software APT-COM™. It is possible to read and write the values of all parameters. “Printer”: A protocol printer for data printouts can be connected to the chamber interface.
  • Page 45 When deactivating the week program timer, any programming made in advance will remain in memory and take effect when the week program timer is activated again. Deactivate the week program timer before entering set-points in fixed value entry mode (chap. 6). Otherwise, any setting of the operation lines is ineffective. Deactivate the week program timer before staring a program (chap.
  • Page 46 Normal Display Display 1 shows e.g. 19.8 (actual temperature value) (actual date and time, actual switching state of week Display 2 shows e.g. 15.05.06 13:52 - - program timer channel 1: Off, channel 2: Off) for 5 sec Press down key Display 1 shows e.g.
  • Page 47 Press key Display 1 shows 0000 (no function) (setting of decimal point position) Display 2 shows Decimal: XXX.X (actual setting: XXX.X) Decimal point position XXX.X or XXXX. is Select decimal point position using arrow shown in display 2. keys Press key Display 1 shows 0000 (no function)
  • Page 48 Display 1 shows e.g. 3 (actual setting: 3 minutes) (print interval) Display 2 shows Prt-Inv. (actual setting: 3 min) Setting is shown in displays 1 and 2. Select value between 0 and 255 minutes using arrow keys Press key Display 1 shows 0000 (continuous display illumination?) Display 2 shows Disp.LED:...
  • Page 49 Display 1 shows 0000 (Display mode 12 hours or 24 hours? Display 2 shows 12h/24h (actual setting: 24h) Select between 12 hours and 24 hours Setting is shown in display 2. using arrow keys Press key Display 1 shows 0000 Display 2 shows Date (Main menu: Setting the date of the real time clock)
  • Page 50: Programming Example Of The Week Program Editor

    Programming example of the Week Program Editor 11.1 Desired time function From Monday to Friday the chamber shall maintain a temperature of +20 °C / 68°F, and during the week- end (Saturday and Sunday) a temperature of +5 °C / 41°F. This program shall automatically run during the whole year, i.e.
  • Page 51: Proceeding In Detail

    11.3 Proceeding in detail 1. Settings in the user level: • Setting the safety controller to “Limit” and 3 °C above the maximum temperature value of the program • Activating the week program timer • Checking and, if necessary, setting the real time clock Normal Display Display 1 shows e.g.
  • Page 52 until Prog.Clk appears: Press several times key Display 1 shows 0000 (Week program timer active or inactive? Display 2 shows Prog.Clk Active (actual setting: Active) Setting is shown in display 2. Select “Active” using arrow keys Press key Display 1 shows 0000 Display 2 shows 12h/24h...
  • Page 53 or wait for 120 seconds Press several times key EXIT Controller returns to normal display. 2. Entering the set-points for the week program in Fixed value entry mode (see chap. 6) Set-points for the example program: SP 1 (night / weekend) = 5 °C / 41 °F SP 2 (day / week) = 20 °C / 68 °F Normal Display Display 1 shows...
  • Page 54 Normal Display Display 1 shows e.g. 19.8 (actual temperature value) (actual date and time, actual state of week program timer Display 2 shows e.g. 15.05.06 13:52 - - channel 1: Off, channel 2: Off) for 5 sec Press down key Display 1 shows e.g.
  • Page 55 Press key Display 1 shows 0000 (entry of state of channel 1) Display 2 shows Ch1 = SP2: (actual setting: On) Setting is shown in display 2. Enter the state of channel 1 On using arrow keys Press key Display 1 shows 0000 (entry of state of channel 2) Display 2 shows...
  • Page 56 Press key Display 1 shows 0000 (entry of state of channel 1) Display 2 shows Ch1 = SP2: (actual setting: OFF) Setting is shown in display 2. Enter the state of channel 1 Off using arrow keys Press key Display 1 shows 0000 (entry of state of channel 2) Display 2 shows Channel 2:...
  • Page 57: Programming Example Of The Program Editor

    Programming example of the Program Editor 12.1 Desired time function From Monday to Friday the chamber shall maintain a temperature of +20 °C / 68°F, and during the week- end (Saturday and Sunday) a temperature of +5 °C / 41°F. This program shall automatically run during the whole year, i.e.
  • Page 58: Proceeding In Detail

    3. Set the number of cycles to infinite in the program start level and start the program The described example program must be started once at the precise moment of temperature change (on Monday e.g., at 0.01 or at 7.00). If the program cannot be manually started at the desired moment, you can program a suitable program delay-time of 99 hs.
  • Page 59 Display 1 shows 0000 Display 2 shows UserCod? 0000 (enter user code, display flashes) e.g. 0001 (basic setting, Enter the user code using arrow keys or the valid code in case it has been previously changed in this menu). Value is shown in both displays. Automatically forward after 2 sec Display 1 shows (actual address)
  • Page 60 2. Entering the time program to the program editor Program table for the example program: Section Temperature Section length Fan speed Operation lines set-point [hh.mm] [ °C] TEMP TIME O.LINE 119:59 000:01 047:59 000:01 In this example the program will be entered to the first program place (P01). Normal display for 5 sec.
  • Page 61 Press key Display 1 shows (actual section length set-point) Display 2 shows S01: TIME 119:59 (variable: section length in hhh:mm) alternating CONTINUE X/W (information: go on with X/W) Value is shown in both displays. Enter section length set-point of S01 of 119 hs.
  • Page 62 Press key Display 1 shows (actual section length set-point) Display 2 shows S02: TIME 047:59 (variable: section length in hhh:mm) alternating CONTINUE X/W (information: go on with X/W) Enter section length set-point of S03 of Value is shown in both displays. 47 hs.
  • Page 63 3. Setting the number of cycles to infinite in the program start level and starting the program The described example program must be started once at the precise moment of temperature change (on Monday e.g., at 0.01 or at 7.00). If the program cannot be manually started at the desired moment, you can program a suitable program delay-time (max.
  • Page 64: Performance In Case Of Failures

    The user cannot restart the device again. The protective cut-off device is located internally. Only a service specialist can replace it. Therefore, please contact an authorized service provider or BINDER Service. 14.2 Safety controller (temperature safety device class 3.1) The cooling incubator is equipped with an electronic safety controller (over temperature safety device class 3.1 acc.
  • Page 65: Temperature Safety Device Class 3.3 (Option From Size 53 On)

    Safety controller set-point types Setting in the user level (chap. 10) of the RD3 program controller. Limit Absolute maximum permitted temperature value. Example: Temperature set-point 40 °C / 104 °F Limit value (safety controller set-point) set to 42 °C. Offset Maximum over temperature above the active temperature set point.
  • Page 66 With KB (E3.1) 53 and 115, the safety devices class 3.1 (11) and class 3.2 (12) are located in der control panel on the unit front: Setpoint Excess temperature ------------------------------------- __________________ Insufficient temperature __________________ ------------------------------------- Figure 15: Temperature safety device class 3.3 at KB (E3.1) With KB (E5.1) 240, 400 and 720, the safety devices class 3.1 (11) and class 3.2 (12) are located in the left lateral control panel.
  • Page 67: Temperature Safety Device Class 3.1

    14.3.1 Temperature safety device class 3.1 If you turn the control knob (11) to its end-stop (position 10), the safety device class 3.1 protects the appliance. If you set the temperature a little above the set-point, it protects the charging material. If the safety device class 3.1 has taken over control, identifiable by its red alarm lamp lighting up, with KB (E5.1) also by the message “TEMP ALARM”...
  • Page 68: Temperature Safety Device Class 3.2

    14.3.2 Temperature safety device class 3.2 The safety device class 3.2 is equivalently set to a minimum temperature the unit will not fall below. This protection against prohibited low temperatures can, for example, serve to protect sensitive cultures from cooling down too much. If the control knob (12) is turned to its minimum (position 1), the safety device class 3.2 has no effect.
  • Page 69: Defrosting During Refrigerating Operation

    Defrosting during refrigerating operation BINDER cooling incubators are very diffusion-proof. To ensure high temperature precision there is no automatic cyclic defrosting device. The DCT™ refrigerating system largely avoids icing of the evaporation plates. However, at very low temperatures the moisture in the air can condense on the evaporator plates leading to icing.
  • Page 70: Options

    The BINDER Data Logger is equipped with a keyboard and a large LCD display, alarm functions and a real-time function. Measurement data are recorded in the Data Logger and can be read out after the measurement via the RS232 interface of the Data Logger.
  • Page 71: Analog Output For Temperature (Option)

    16.4 Analog output for temperature (option) With this option the chamber is equipped with an analog output 4-20 mA for temperature. This output allows transmitting data to external data registration systems or devices. The connection is realized as a DIN socket. With KB (E3.1) size 53 and 115, the DIN socket is located on the unit rear: With KB (E5.1) size 240, 400 and 720, the DIN socket (7) is located in the right lateral control panel.
  • Page 72: Zero-Voltage Relay Outputs Via Operation Lines (Option From Size 53 On)

    CAUTION Risk of short circuit. Damage to the unit.  Use the supplied plug only (IP protection type 67). Plug it in and tighten it by screwing to secure contact.  If the socket is not used, close the screw lid and turn it to secure. Pin 2 Pin 1 Pin 1...
  • Page 73: Additional Flexible Pt 100 Temperature Sensor (Option For Kb 53, 115)

    Maximum loading capacity of the switching contacts: 24V AC/DC – 2.5 A DANGER Electrical hazard. Danger of death. Damage to switching contacts and connection socket. ∅ Do NOT exceed the maximum switching load of 24V AC/DC – 2.5A. ∅ Do NOT connect any devices with a higher loading capacity. 16.7 Additional flexible Pt 100 temperature sensor (option for KB 53, 115) An additional flexible Pt100 temperature sensor allows measuring the temperature of the charging material by means of an independent measuring system utilizing Pt 100 entry.
  • Page 74: Maintenance, Cleaning, And Service

    With an increased amount of dust in the ambient air, clean the condenser fan (by suction or blowing) several times a year. We recommend taking out a maintenance agreement. Please consult BINDER Service. BINDER telephone hotline: +49 (0) 7462 2005 555...
  • Page 75: Cleaning And Decontamination

    Any corrosive damage that may arise following use of other cleaning agents is excluded from liability by BINDER GmbH. Any corrosive damage caused by a lack of cleaning, is excluded from liability by BINDER GmbH. CAUTION Danger of corrosion.
  • Page 76: Decontamination

    We recommend using the disinfectant spray Art. No. 1002-0022. For chemical disinfection, we recommend using the disinfectant spray Art. No. 1002-0022. Any corrosive damage that may arise following use of other disinfectants is excluded from liability by BINDER GmbH. KB (E3.1 + E5.1) 07/2015 page 76/105...
  • Page 77: Sending The Unit Back To Binder Gmbh

    17.3 Sending the unit back to BINDER GmbH If you return a BINDER product to us for repair or any other reason, we will only accept the product upon presentation of an authorization number that has previously been issued to you. An authorization number will be issued after receiving your complaint either in writing or by telephone prior to your sending the BINDER product back to us.
  • Page 78: Disposal

    (Elektro- und Elektronikgerätegesetz, ElektroG) from 23 March 2005, BGBl. I p. 762 or contact BINDER service who will organize taking back and disposal of the unit according to the German national law for electrical and electronic equipment (Elektro- und Elektronikgerätegesetz, ElektroG) from 23 March 2005, BGBl.
  • Page 79: Disposal Of The Unit In The Member States Of The Ec Except For The Federal Republic Of Germany

    Elektronikgerätegesetz, ElektroG) from 23 March 2005, BGBl. I p. 762.  Instruct BINDER service to dispose of the device. The general terms of payment and delivery of the BINDER GmbH apply, which were valid at the time of purchasing the unit.
  • Page 80  If your distributor is not able to take back and dispose of the unit, please contact BINDER service. Certified companies disassemble waste (used) BINDER equipment in primary substances for recycling according to directive 2002/96/EC. The devices must be free from toxic, infectious or radioactive substances in order to eliminate any health hazards to the employees of the recycling companies.
  • Page 81: Disposal Of The Unit In Non-Member States Of The Ec

    CAUTION Alteration of the environment.  For final decommissioning and disposal of the unit, please contact BINDER service.  Follow the statutory regulations for appropriate, environmentally friendly disposal. The main board of the cooling incubator includes a lithium cell. Please dispose of it according to national regulations.
  • Page 82: Troubleshooting

    Replace door gasket. reached after specified time. Controller not adjusted, or Calibrate and adjust controller. adjustment interval exceeded. Controller defective. Contact BINDER service. Chamber heating permanently, Semiconductor relay defective set-point not maintained. Controller not adjusted, or Calibrate and adjust controller.
  • Page 83 “Ramp” in the User level are only realized as steps. 10). (chap. 10). Only qualified service personnel authorized by BINDER must perform repair. Repaired units must comply with the BINDER quality standards. KB (E3.1 + E5.1) 07/2015 page 83/105...
  • Page 84: Technical Description

    (certified since December 1996 by TÜV CERT). All test equipment used is subject to the administration of measurement and test equipment that is also constituent part of the BINDER QM DIN EN ISO 9001 systems. They are controlled and calibrated to a DKD-Standard at regular intervals.
  • Page 85: Kb (E3.1) Technical Data

    20.4 KB (E3.1) technical data Unit size Exterior dimensions Width mm / inch 435 / 17.13 635 / 25.00 835 / 32.88 Height (incl. feet) mm / inch 620 / 24.41 840 / 33.10 1025 / 40.35 Depth mm / inch 520 / 20.47 580 / 22.83 650 / 25.60...
  • Page 86: Kb (E5.1) Technical Data

    All technical data is specified for unloaded units with standard equipment at an ambient temperature of +22 °C +/- 3°C / 71.6 °F ± 5.4 °F and a power supply voltage fluctuation of ±10. Technical data is determined in accordance to BINDER Factory Standard Part 1:2015 following DIN 12880:2007 and refers to 100% fan speed.
  • Page 87 All technical data is specified for unloaded units with standard equipment at an ambient temperature of +22 °C +/- 3°C / 71.6 °F ± 5.4 °F and a power supply voltage fluctuation of ±10. Technical data is determined in accordance to BINDER Factory Standard Part 1:2015 following DIN 12880:2007 and refers to 100% fan speed.
  • Page 88: Equipment And Options

    20.6 Equipment and Options To operate the cooling incubator, use only original BINDER accessories or accessories / components from third-party suppliers authorized by BINDER. The user is responsible for any risk arising from using unauthorized accessories.
  • Page 89: Spare Parts And Accessories

    20.7 Spare parts and accessories BINDER GmbH is responsible for the safety features of the unit only, provided skilled electricians or qualified personnel authorized by BINDER perform all maintenance and repair, and if components relating to chamber safety are replaced in the event of failure with original spare parts.
  • Page 90: Dimensions Kb 23

    20.8 Dimensions KB 23 KB (E3.1 + E5.1) 07/2015 page 90/105...
  • Page 91: Dimensions Kb 53

    20.9 Dimensions KB 53 20.10 Dimensions KB 115 KB (E3.1 + E5.1) 07/2015 page 91/105...
  • Page 92: Dimensions Kb 240

    20.11 Dimensions KB 240 KB (E3.1 + E5.1) 07/2015 page 92/105...
  • Page 93: Dimensions Kb 400

    20.12 Dimensions KB 400 KB (E3.1 + E5.1) 07/2015 page 93/105...
  • Page 94: Dimensions Kb 720

    20.13 Dimensions KB 720 KB (E3.1 + E5.1) 07/2015 page 94/105...
  • Page 95: Certificates

    Certificates 21.1 EC Declaration of Conformity KB (E3.1 + E5.1) 07/2015 page 95/105...
  • Page 96 KB (E3.1 + E5.1) 07/2015 page 96/105...
  • Page 97: Certificate For The Gs Mark Of Conformity Of The "Deutsche Gesetzliche Unfallversicherung E.v." (German Social Accident Insurance) Dguv

    21.2 Certificate for the GS mark of conformity of the “Deutsche Gesetzliche Unfallversicherung e.V.“ (German Social Accident Insurance) DGUV KB (E3.1 + E5.1) 07/2015 page 97/105...
  • Page 98 KB (E3.1 + E5.1) 07/2015 page 98/105...
  • Page 99: Product Registration

    Product registration KB (E3.1 + E5.1) 07/2015 page 99/105...
  • Page 100: Contamination Clearance Certificate

    Contamination clearance certificate 23.1 For units located outside North America and Central America Declaration regarding safety and health Erklärung zur Sicherheit and gesundheitlichen Unbedenklichkeit The German Ordinance on Hazardous Substances (GefStofV), and the regulations regarding safety at the workplace, require that this form be filled out for all products that are returned to us, so that the safety and the health of our employees can be guaranteed.
  • Page 101 Kind of transport / transporter / Transportweg/Spediteur: Transport by (means and name of transport company, etc.) Versendung durch (Name Spediteur o.ä.) ___________________________________________________________________________________ Date of dispatch to BINDER GmbH / Tag der Absendung an BINDER GmbH ___________________________________________________________________________________ KB (E3.1 + E5.1) 07/2015 page 101/105...
  • Page 102 We are aware that, in accordance with Article 823 of the German Civil Code (BGB), we are directly liable with regard to third parties, in this instance especially the employees of BINDER GmbH, who have been entrusted with the handling / repair of the unit / component. / Es ist uns bekannt, dass wir gegenüber Dritten –...
  • Page 103: For Units In North America And Central America

    Please complete this form and the Customer Decontamination Declaration (next 2 pages) and attach the required pictures. E-mail to: IDL_SalesOrderProcessing_USA@binder-world.com After we have received and reviewed the complete information we will decide on the issue of a RMA number. Please be aware that size specifications, voltage specifications as well as performance specifications are available on the internet at www.binder-world.us...
  • Page 104 Customer (End User) Decontamination Declaration Health and Hazard Safety declaration To protect the health of our employees and the safety at the workplace, we require that this form is completed by the user for all products and parts that are returned to us. (Distributors or Service Organizations cannot sign this form) NO RMA number will be issued without a completed form.
  • Page 105 Shipping laws and regulations have not been violated. I hereby commit and guarantee that we will indemnify BINDER Inc. for all damages that are a consequence of incomplete or incorrect information provided by us, and that we will indemnify and hold harmless BINDER Inc.

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