Binder KMF 115 Operating Manual

Binder KMF 115 Operating Manual

Constant climate chambers with enlarged temperature and humidity range with program control
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Operating Manual
APT.line™ KMF (E5.2)
Constant climate chambers
with enlarged temperature and humidity range
with program control
Model
KMF 115 (E5.2)
KMF 115-UL (E5.2)
KMF 240 (E5.2)
KMF 240-UL (E5.2)
KMF 720 (E5.2)
KMF 720-UL (E5.2)
BINDER GmbH
Address
Tel.
Fax
Internet
E-mail
Service Hotline
Service Fax
Service E-Mail
Service Hotline USA
Service Hotline Asia Pacific
Service Hotline Russia and CIS +7 495 988 15 16
Issue 06/2014
Art. No.
9020-0187, 9120-0187
9020-0188, 9120-0188
9020-0145, 9120-0145
9020-0219, 9120-0219
9020-0182, 9120-0182
9020-0185, 9120-0185
9020-0245, 9120-0245
9020-0186, 9120-0186
Post office box 102
D-78502 Tuttlingen
+49 7462 2005 0
+49 7462 2005 100
http://www.binder-world.com
info@binder-world.com
+49 7462 2005 555
+49 7462 2005 93 555
service@binder-world.com
+1 866 885 9794 or +1 631 224 4340 x3
+852 390 705 04 or +852 390 705 03
Art. N0. 7001-0179

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Summary of Contents for Binder KMF 115

  • Page 1 Operating Manual APT.line™ KMF (E5.2) Constant climate chambers with enlarged temperature and humidity range with program control Model Art. No. KMF 115 (E5.2) 9020-0187, 9120-0187 KMF 115-UL (E5.2) 9020-0188, 9120-0188 KMF 240 (E5.2) 9020-0145, 9120-0145 9020-0219, 9120-0219 KMF 240-UL (E5.2) 9020-0182, 9120-0182 KMF 720 (E5.2)
  • Page 2: Ec - Declaration Of Conformity

    Armoires d’essais climatiques pour des conditions constantes avec plages de température et d'humidité étendues Typenbezeichnung / Type / Type: KMF 115, KMF 240, KMF 720 Die oben beschriebenen Produkte sind konform mit folgenden EG-Richtlinien: The products described above are in conformity with the following EC guidelines: Les produits décrits ci-dessus sont conformes aux directives CE suivantes:...
  • Page 3 Matériel électrique de mesure, de commande et de laboratoire - Exi- gences relatives à la CEM - Partie 1: Exigences générales (CEI 61326- 1:2012, NF EN 61326-1:2013) D-78532 Tuttlingen, 02.06.2014 BINDER GmbH P. M. Binder J. Bollaender Geschäftsführender Gesellschafter Leiter F & E Managing Director Director R &...
  • Page 4: Product Registration

    Product registration KMF (E5.2) 06/2014 page 4/99...
  • Page 5: Table Of Contents

    4.3.3 Connection kit for connecting the unit to the water main ............28 4.3.4 Safety kit: Hose burst protection device with reflux protection device (available via BINDER INDIVIDUAL customized solutions) ..................29 Electrical connection ......................... 31 START UP ......................32 Function overview of the MB1 display program controller ..............
  • Page 6 14.7 External freshwater and wastewater cans (option) ................71 14.7.1 Mounting the freshwater can ....................72 14.7.2 Mounting the wastewater can....................73 14.7.3 Mounting with wastewater recycling ..................74 14.8 BINDER Pure Aqua Service (option) ....................75 KMF (E5.2) 06/2014 page 6/99...
  • Page 7 15.2.1 Cleaning ..........................76 15.2.2 Decontamination ........................78 15.3 Sending the unit back to BINDER GmbH ..................79 16. DISPOSAL......................79 16.1 Disposal of the transport packing ..................... 79 16.2 Decommissioning ..........................80 16.3 Disposal of the unit in the Federal Republic of Germany ..............80 16.4 Disposal of the unit in the member states of the EC except for the Federal Republic of Germany .
  • Page 8: Safety

    Understanding and observing the instructions in this operating manual are prerequisites for hazard-free use and safety during operation and maintenance. In no event shall BINDER be held liable for any dam- ages, direct or incidental arising out of or related to the use of this manual.
  • Page 9: Safety Alert Symbol

    WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious (irre- versible) injury. CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in moderate or minor (re- versible) injury. CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in damage to the product and/or its functions or of a property in its proximity.
  • Page 10: Word Message Panel Structure

    Prohibition signs Do NOT touch Do NOT spray with Do NOT climb water Information to be observed in order to ensure optimum function of the product. 1.2.4 Word message panel structure Type / cause of hazard. Possible consequences. ∅ Instruction how to avoid the hazard: prohibition ...
  • Page 11 Figure 1: Position of labels on the unit front KMF-UL Figure 2: Position of labels on the unit rear Keep safety labels complete and legible. Replace safety labels that are no longer legible. Contact BINDER Service for these replacements. KMF (E5.2) 06/2014 page 11/99...
  • Page 12: Type Plate

    E5.2 Made in Germany Internet: www.binder-world.com Figure 3: Type plate (example of KMF 240 regular unit) Indications of the type plate (example) Information BINDER Manufacturer: BINDER GmbH KMF 240 Model designation Constant climate chamber Device name Built 2014 Serial no. of the unit Serial No.
  • Page 13: General Safety Instructions On Installing And Operating The Constant Climate Chamber

    1/119 laboratory guidelines issued by the employers’ liability insurance association) (for Germany. BINDER GmbH is only responsible for the safety features of the unit provided skilled electricians or quali- fied personnel authorized by BINDER perform all maintenance and repair, and if components relating to chamber safety are replaced in the event of failure with original spare parts.
  • Page 14 Any solvent contained in the charging material must not be explosive or inflammable. I.e., irrespective of the solvent concentration in the steam room, NO explosive mixture with air must form. The temperature inside the chamber must lie below the flash point or below the sublimation point of the charging material. Familiarize yourself with the physical and chemical properties of the charging material, as well as the contained moisture constituent and its behavior with the addition of heat energy and humidity.
  • Page 15: Intended Use

    Any corrosive damage caused by such ingredients is excluded from liability by BINDER GmbH. WARNING: If customer should use a BINDER chamber running in non-supervised continu- ous operation, we strongly recommend in case of inclusion of irrecoverable specimen or samples to split such specimen or samples and store them in at least two chambers, if this is feasible.
  • Page 16: Resistance Of The Humidity Sensor Against Harmful Substances

    Resistance of the humidity sensor against harmful substances The following list of harmful substances refers only to the humidity sensor and does not include any other materials incorporated in the unit or prohibited substances in relation to explosion protection. Some gases - especially clean gases - do not have any influence on the humidity sensor. Others do have a very small influence, whereas others may influence the sensor to a larger extent.
  • Page 17: Unit Description

    A resistance humidifying system humidifies the air. For this purpose, use deionized (demineralized) wa- ter. The option BINDER Pure Aqua Service allows using the chamber with any degree of water hardness. The inner chamber, the pre-heating chamber and the interior side of the doors are all made of stainless steel V2A (German material no.
  • Page 18: Unit Overview

    Unit overview Figure 4: KMF 240 Instrument box Door handle Outer door Refrigerating machine and humidity generation module 2.2 Instrument box Figure 5: Triangle instrument box MB1 microprocessor program controller with 2-channel technology for temperature and humidity KMF (E5.2) 06/2014 page 18/99...
  • Page 19: Lateral Control Panel, Right Side

    Lateral control panel, right side Figure 6: Lateral control panel KMF at the right side of the humidity module with options analog outputs and additional Pt 100 sensor Main power switch ON/OFF Humidity switch ON/OFF DIN-socket additional Pt 100 sensor (option) DIN-socket analog outputs (option) Ethernet interface with indication of the MAC address for computer communication RS422 interface (for service purpose only)
  • Page 20: Lateral Control Panel, Left Side (Option)

    Lateral control panel, left side (option) Figure 7: Lateral control panel KMF (option) at the left side of the humidity module with option temperature safety device class 3.3 Temperature safety device class 3.1 (part of option safety device class 3.3) Temperature safety device class 3.2 (part of option safety device class 3.3) KMF (E5.2) 06/2014 page 20/99...
  • Page 21: Unit Rear With Water Connections

    Unit rear with water connections The constant climate chamber may be provided with two variants of the humidification module: In these, the position of the waste water and fresh water connection is different: • Variant A: Freshwater connection “IN” above the wastewater connection “OUT”. •...
  • Page 22: Completeness Of Delivery, Transportation, Storage, And Installation

    Second-hand units are units that were used for a short time for tests or exhibitions. They are thoroughly tested before resale. BINDER ensures that the chamber is technically sound and will work flawlessly. Second-hand units are marked with a sticker on the unit door. Please remove the sticker before commis- sioning the unit.
  • Page 23: Guidelines For Safe Lifting And Transportation

    • If the steam humidifying system has NOT been emptied: +3 °C / 37.4 °F to +60 °C / 140 °F. • After BINDER Service has emptied the steam humidifying system: -10 °C / 14 °F to +60 °C / 140 °F.
  • Page 24: Storage

    • If the steam humidifying system has NOT been emptied: +3 °C / 37.4 °F to +60 °C / 140 °F. • After BINDER Service has emptied the steam humidifying system: -10 °C / 14 °F to +60 °C / 140 °F With temperatures below +3 °C / 37.4 °F, water must be completely removed from the humidifying sys-...
  • Page 25 • Permissible ambient temperature range during operation: +18 °C / 64.4 °F to +32 °C / 89.6 °F. At elevated ambient temperature values, fluctuations in temperature can occur. The ambient temperature should not be substantially higher than the indicated ambient tem- perature of +25 °C / 77 °F to which the specified technical data relate.
  • Page 26: Installation And Connections

    Installation and connections Spacer for wall distance Please fix both spacers with the supplied screws at the unit rear. This serves to ensure the prescribed minimum distance to the rear wall of 100 mm / 3.94 in. Figure 9: Spacer for wall distance Figure 10: Rear KMF with mounted spacers Wastewater connection Fasten the wastewater hose to the wastewater connection “OUT”...
  • Page 27: Freshwater Supply

    1 µS/cm (ultrapure water), may cause acid corrosion due to its low pH.) • Water treated by the optional water treatment system BINDER Pure Aqua Service (disposable sys- tem). A reusable measuring equipment to assess the water quality is included (chap. 14.8).
  • Page 28: Manual Fresh Water Supply Via External Freshwater Can (Option)

    4.3.2 Manual fresh water supply via external freshwater can (option) If no house water connection with suitable water is available, you can manually supply water by filling a freshwater can (option, volume: 20 liters / 0.71 cu.ft. You can attach the freshwater can on the rear of the unit or place it next to the unit (chap.
  • Page 29: Safety Kit: Hose Burst Protection Device With Reflux Protection Device (Available Via Binder Individual Customized Solutions)

    4.3.4 Safety kit: Hose burst protection device with reflux protection device (available via BINDER INDIVIDUAL customized solutions) A safety kit with a reflux protection device is available for protection of the drinking water system, acc. to DIN 1988 part 4, and against flooding caused by burst water hoses.
  • Page 30 Figure 12: Assembly of the safety kit (hose burst protection and reflux protection devices) Release of the reflux protection device: In case the hose burst protection device interrupts the water supply, first find the reason and remove it as necessary. Close the water tap. Release the valve by a half left-turn of the upper knurled part. You can hear the release of the valve as a clicking noise.
  • Page 31: Electrical Connection

    Art. no. Voltage Current Power Model Power plug Unit fuse (x = 0 or 1) +/-10 % type frequency KMF 115 9x20-0187 KMF 240 9x20-0145 Shock-proof 200 V to 240 V 50/60 Hz 16 Amp KMF 240 9x20-0219 plug KMF 720...
  • Page 32: Start Up

    To reduce odors quickly we recommend heating up the chamber to its nominal temperature for one day and in a well-ventilated location. WARNING: If customer should use a BINDER chamber running in non-supervised continu- ous operation, we strongly recommend in case of inclusion of irrecoverable specimen or samples to split such specimen or samples and store them in at least two chambers, if this is feasible.
  • Page 33: Operating Modes

    500. Programming can be done directly through the keypad of the controller or graphically through the soft- ware APT-COM™ 3 DataControlSystem (option, chap. 14.1) specially developed by BINDER. Performance after power failures After the power returns, the unit continues to function in the original operating mode it was in previously before an actual power failure had occurred.
  • Page 34: Turning On The Unit

    Turning on the unit Set the main power switch (2) to position I. The pilot lamp shows the unit is ready for operation. Observe a delay time of approx. 30s between turning Off and On again. Otherwise an initiali- zation problem may occur (display showing e.g. “–1999”). Note that the chamber is in stand-by mode when the main power switch is in position I and the controller display is dark.
  • Page 35: Mb1 Controller Settings

    MB1 controller settings Selection of the MB1 program controller’s menu language The MB1 display program controller controls the temperature and humidity inside the constant climate chamber. The controller communicates by a menu guide using real words in German, English or French. The selection of the desired menu language is located in the sub-menu “User-Level”...
  • Page 36: Function Overview Of The Mb1 Program Controller Displays

    CONFIG VIEW-> VIEW-> plays. The Normal display enables comparison of the cur- BINDER Service contact display. rent temperature and humidity (W) to the set-point values (X) or shows the fan working rate. NORMAL DISPLAY Idle Mode 08:43:55 15.12.13 08:43:55 15.12.13 26.8...
  • Page 37: Menu Settings In The "User-Settings" Menu

    Menu settings in the “User-settings” menu User-settings Instrument data Contrast Displ. Power down Contin. operation User Level Safety control. Set. + 42.0 °C Safety control. Act + 39.8 °C Instrument data Instrument Name Enter an individual name of the constant climate chamber. Address Enter a controller address (1 to 30) for operation with the communication software APT-COM™.
  • Page 38: Menu Settings In The "User Level" Menu

    Menu settings in the “User Level” menu User Level Date and time Summer time English Language Temperature unit °C Active Buzzer Safety controller User-code No. Date and time Enter the actual date and time to provide the proper measurement records. Data is displayed in the chart recorder function (chap.
  • Page 39: Graphic Representation Of The Historical Measurement (Chart Recorder Function)

    Graphic representation of the historical measurement (chart recorder function) The representation of data imitates a chart recorder and allows recalling any set of measured data at any point of time taken from the recorded period. Normal display of the chart recorder function: Top left: The actual date and time are displayed.
  • Page 40 You can also directly enter any cursor position as a numerical input. History representation: Toggling to any defined moment: 11:34:27 20.10.13 Press button . The window “Cursor position” opens to enter date and time. Cursor position Select date or time with the arrow buttons and confirm Date 15.12.13 Time...
  • Page 41: Setting The Storage Rate

    Setting the storage rate 11:44:17 20.10.13 User-Settings Configuration 2 Configuration 1 CONFIG Parameters Choose variation 11:44:17 20.10.13 User-Settings Configuration 2 Configuration 1 Parameters Choose variation User-Code ? Grenzwert +00001 Offset Configuration 1 Diagram view Feed view Time/div Event tracks Datalogging Interface Analog view Datalogging...
  • Page 42: Manual Mode

    Manual Mode In Manual Mode (HAND) you can enter a temperature set-point, a humidity set-point, the fan speed (0% to 100%), and the switching-state of up to 8 operation lines (non-functional with standard unit). All set- tings remain valid in Manual Mode (HAND) until the next manual change, if the unit had been turned off or in case of toggling to Idle Mode or Program Mode (AUTO).
  • Page 43: Performance After Power Failure In Manual Mode

    Setting ranges: Temperature -15 °C / 5 °F up to 100 °C / 212 °F (Control ranges -10 °C / 14 °F up to 100 °C / 212 °F without humidity, +10 °C / 50 °F up to 90 °C / 194 °F with humidity, see technical data, chap. 18.4) Humidity 0 % r.H.
  • Page 44: Program Operation

    8 operation lines (non-functional with standard unit) can be entered. Programming is possible directly by the keypad of the controller or graphically by the software APT- COM™ 3 DataControlSystem (option, chap. 14.1) specially developed by BINDER. Menu-based program entry Displays showing the initial normal display in Idle Mode 08:43:55 15.12.13...
  • Page 45: Entry Of Temperature Values And Fan Speed

    Entry of temperature values and fan speed 08:43:57 15.10.13 Prog. Select. Prog 1 PROG 01 Prog 1 PROG 01 Prog 2 PROG 02 TP- Program 1 Prog 3 PROG 03 TP- Program 2 Prog 4 PROG 04 TP- Program 3 Prog 5 PROG 05 Prog 6...
  • Page 46 08:43:55 15.12.13 08:43:55 15.02.02 To enter values, select the corre- sponding line via the arrow keys. Hit the “ENTER” button. The pro- gram editor appears. Enter the individual values of the selected program section. Program editor Abs.Nr. 6 Setpoint 1 +100.0 **** .
  • Page 47: Entry Of Humidity Values

    With set-point type “Limit”, the user shall adapt the safety controller (chap. 10.2) or the tem- perature safety device class 3.3 (option, chap. 10.3) to the highest temperature set-point value of the program actually used. Check the safety device for each temperature program and change it if necessary.
  • Page 48: Selecting Between "Set-Point Ramp" And "Set-Point Step

    Selecting between “set-point ramp” and “set-point step” Set-points always refer to the start of a program section, i.e., at the beginning of each program section the entered set-point is targeted. During program section operation, the temperature or humidity gradually passes to the set-point entered for the next program section. By appropriate planning of the program section timing, you can enter all kinds of temperature and humidi- ty transitions: •...
  • Page 49 Program entry as “set-point ramp” (example of a temperature program) W/°C Tolerance maximum Tolerance maximum t/min. Program table corresponding to the diagram above: Program Set-point Section time Operation Target No. of Min. Max. section temp. lines section cycles tolerance tolerance 100 % 00:30:00 -1999...
  • Page 50 Program entry as “set-point step” (example of a temperature program) W/°C Tolerance maximum Tolerance minimum t/min. Program table corresponding to the diagram above: Program Set-point Section time Operation Target No. of Min. Max. section temp. lines section cycles tolerance tolerance 100 % 00:30:00 -1999...
  • Page 51: Information On Programming Different Temperature Or Humidity Transitions

    The MB1 controller displays more menu entries than those described in this manual. These are password protected because they are relevant for service purposes only and the user must not modify them. Only service authorized by BINDER can access these entries. KMF (E5.2) 06/2014...
  • Page 52: Repetition Of A Section Or Several Sections Within A Program

    Repetition of a section or several sections within a program Here we use the example of a set-point ramp temperature program of chap. 9.5. The shaded sections 02 and 03 shall be repeated e.g. 30 times. Program Set-point Section time Operation Target No.
  • Page 53: Starting A Previously Entered Program

    Starting a previously entered program The program has to be previously entered via a programming table (chap. 9.5, 9.7). Idle mode 09:11:55 15.12.13 No heating or refrigerating function, 36.8 TEMP °C no humidification. 58.6 The fan turns at 50% rate HUMID (factory setting).
  • Page 54: Template For Temperature Profile

    9.11 Template for temperature profile Programmer: Program No. (1 to 25): Date: Program title: Operation lines are without function Project: °C Time KMF (E5.2) 06/2014 page 54/99...
  • Page 55: Template For Humidity Profile

    9.12 Template for humidity profile Programmer: Program No. (1 to 25): Date: Program title: Operation lines are without function Project: % r.H. Time KMF (E5.2) 06/2014 page 55/99...
  • Page 56: Program Table Template For Temperature And Fan Speed Rate

    9.13 Program table template for temperature and fan speed rate Programmer: Program No. (1 to 25): Date: Program title: Operation lines are without function Project: Section Set-point Fan speed Section time Operation lines Start section for Number of re- Tolerance Tolerance Parameter repeat cycles...
  • Page 57: Program Table Template For Humidity

    9.14 Program table template for humidity Programmer: Program No. (1 to 25) Date: Program title: Operation lines are without function Project: Section Set-point Fan speed Section time Operation lines Start section for Number of Toler. minimum Toler. maximum Parameter (no function) repeat cycles repeat cycles Humidity...
  • Page 58: Temperature Safety Devices

    The user cannot restart the device again. The protective cut-off device is located internally. Only a service specialist can replace it. Therefore, please contact an authorized service pro- vider or BINDER Service. 10.2 Safety controller (temperature safety device class 3.1) The constant climate chamber is equipped with an over temperature safety device class 3.1 acc.
  • Page 59: Checking And Setting Safety Controller Set-Point Type And Safety Controller Set-Point

    10.2.2 Checking and setting safety controller set-point type and safety controller set- point User-settings Instrument data Contrast Displ. Power down Contin. operation User Level Safety control. Set. 42.0 °C Grundeinstellung Safety control. Act 39,8 °C User level code no. 1 (factory setting) User Level Date and time Summer time...
  • Page 60: Temperature Safety Device Class 3.3 (Din 12880) (Option)

    10.3 Temperature safety device class 3.3 (DIN 12880) (option) With the option over/under temperature protective device (temperature safety device class 3.3 acc. to DIN 12880) the unit is equipped with two additional safety devices (class 3.1 and class 3.2). The combi- nation of the safety devices is regarded as a safety device class 3.3.
  • Page 61: Temperature Safety Device Class 3.1

    10.3.1 Temperature safety device class 3.1 If you turn the control knob (8) to its end-stop (position 10), the safety device (8a) class 3.1 protects the appliance. If you set the temperature a little above the set-point, it protects the charging material. If the safety device class 3.1 has taken over control, identifiable by the red alarm lamp (8a) lighting up, the message “TEMP ALARM”...
  • Page 62: Temperature Safety Device Class 3.2

    10.3.2 Temperature safety device class 3.2 The safety device class 3.2 is equivalently set to a minimum temperature the (9a) unit will not fall below. This protection against prohibited low temperatures can, for example, serve to protect sensitive cultures from cooling down too much.
  • Page 63: Notification And Alarm Functions

    With option temperature safety device class 3.3 (chap. 10.3): TEMP ALARM Exceeding the maximum or minimum tempera- ture immediately With option keyboard locking (BINDER Individual, chap. 14.5): KEY LOCK Keyboard locked immediately The indicated intervals refer to the time after occurrence of the error or notified condition.
  • Page 64: Resetting The Notification Or Alarm Messages

    +/- 2 °C resp. +/- 5 % r.H.  With values outside this range, contact BINDER service. If the humidity deviates by more than +/- 5 % r.H. from the set-point, this triggers an alarm message.
  • Page 65: Humidity System

    Humidity system The humidity system is turned on with the humidity switch (3) located in the right lateral control panel. The constant climate chamber KMF is equipped with a capacitive humidity sensor. This results in a con- trol accuracy of up to ± 3 % r.H. of the set point. The temperature-humidity diagrams (Figure 19) show the possible working ranges for humidity.
  • Page 66: Function Of The Humidifying And Dehumidifying System

    CAUTION Condensation by excess humidity. Danger of corrosion on the housing after operating at humidity values > 70 % r.H. for a long period.  Dry the appliance completely before shut-down: • Set the humidity to 0 % r.H. and turn on humidity switch (3). •...
  • Page 67 BINDER GmbH is NOT responsible for the water quality provided by the customer. Any problems and malfunctions that might arise following use of water of deviating quality is excluded from liability by BINDER GmbH. Automatic fresh water supply via water pipe With this type of supply, the humidity system is continuously functional.
  • Page 68: Defrosting At Refrigerating Operation

    Defrosting at refrigerating operation BINDER constant climate chambers are very diffusion-proof. To ensure high temperature precision there is no automatic cyclic defrosting device. The DCT™ refrigerating system largely avoids icing of the evap- oration plates. However, at very low temperatures the moisture in the air can condense on the evaporator plates leading to icing.
  • Page 69: Options

    BINDER Data Loggers are equipped with a keyboard and a large LCD display, alarm functions and a real-time function. Measurement data are recorded in the Data Logger and can be read out after the measurement via the RS232 interface of the Data Logger.
  • Page 70: Analog Outputs For Temperature And Humidity (Option)

    14.4 Analog outputs for temperature and humidity (option) With this option the chamber is equipped with analog outputs 4-20 mA for temperature and humidity. These outputs allow transmitting data to external data registration systems or devices. The connection is realized as a DIN socket (5) in the right lateral control panel as follows: ANALOG OUTPUT 4-20 mA DC PIN 1: Temperature –...
  • Page 71: Additional Flexible Pt 100 Temperature Sensor (Option)

    14.6 Additional flexible Pt 100 temperature sensor (option) An additional flexible temperature sensor Pt100 allows measuring the temperature of the charging mate- rial by means of an independent measuring system utilizing Pt 100 entry. The Pt 100 sensor’s top protec- tive tube can be immersed into liquid substances Pt 100 Sensor PIN 1:...
  • Page 72: Mounting The Freshwater Can

    14.7.1 Mounting the freshwater can Fixing (if required) Hang the can with its holding device on its 4 carriers. You can install it either at the left or the right side. Cable connection (20) Freshwater hose connection (21) Figure 24: Freshwater can (option) Cable connections Connect the plug of the cable to the socket (22) at the rear of the unit.
  • Page 73: Mounting The Wastewater Can

    Hose connections Plug the freshwater hose into the hose connection (21) above the freshwater can and secure it with a hose clamp. You can use a part of the standard supplied water hose. Screw the hose nozzle (brass) to the free edge of the hose and screw it directly onto the freshwa- ter connection “IN”...
  • Page 74: Mounting With Wastewater Recycling

    14.7.3 Mounting with wastewater recycling When the chamber interior is clean, you can reuse the wastewater from the unit. Connect the wastewater connection of the chamber (12) with the freshwater hose connection (24) of the freshwater can. The wastewater can is not used in this case. CAUTION Soiling of the vapor humidification system.
  • Page 75: Binder Pure Aqua Service (Option)

    14.8 BINDER Pure Aqua Service (option) The optional BINDER water treatment system (disposable unit) is available to treat tap water. The lifetime of the unit depends on water quality and the amount of treated water used. The measuring equipment to assess the water quality is reusable.
  • Page 76: Cleaning And Decontamination

    We recommend taking out a maintenance agreement. Please consult BINDER Service: BINDER telephone hotline: +49 (0) 7462 2005 555 BINDER fax hotline: +49 (0) 7462 2005 93555 BINDER e-mail hotline: service@binder-world.com BINDER service hotline USA: +1 866 885 9794 or +1 631 224 4340 x3 (toll-free in the USA)
  • Page 77 Any corrosive damage that may arise following use of other cleaning agents is excluded from liability by BINDER GmbH. Any corrosive damage caused by a lack of cleaning, is excluded from liability by BINDER GmbH. CAUTION Danger of corrosion.
  • Page 78: Decontamination

    For chemical disinfection, we recommend using the disinfectant spray Art. No. 1002-0022. Any corrosive damage that may arise following use of other disinfectants is excluded from liability by BINDER GmbH. With every decontamination method, always use adequate personal safety controls.
  • Page 79: Sending The Unit Back To Binder Gmbh

    15.3 Sending the unit back to BINDER GmbH If you return a BINDER product to us for repair or any other reason, we will only accept the product upon presentation of an authorization number (RMA number) that has previously been issued to you. An authorization number will be issued after receiving your complaint either in writing or by telephone prior to your sending the BINDER product back to us.
  • Page 80: Decommissioning

    (Elektro- und Elektronikgerätegesetz, ElektroG) from 23 March 2005, BGBl. I p. 762 or contact BINDER service who will organize taking back and disposal of the unit according to the German national law for electrical and electronic equipment (Elektro- und El- ektronikgerätegesetz, ElektroG) from 23 March 2005, BGBl.
  • Page 81: Disposal Of The Unit In The Member States Of The Ec Except For The Federal Republic Of Germany

    According to directive 2002/96/EC of the European Parliament and of the Council on waste electrical and electronic equipment (WEEE), BINDER devices are classified as “monitoring and control instruments” (category 9) only intended for professional use“. They must not be disposed of at public collecting points.
  • Page 82: Disposal Of The Unit In Non-Member States Of The Ec

    Alteration of the environment.  For final decommissioning and disposal of the constant climate chamber, please con- tact BINDER service.  Follow the statutory regulations for appropriate, environmentally friendly disposal. The main board of the constant climate chamber includes a lithium cell. Please dispose of it according to national regulations.
  • Page 83: Troubleshooting

    Troubleshooting Fault description Possible cause Required measures Heating Controller defective. Contact BINDER service. Chamber heating permanently, Semiconductor relay defective. set-point not maintained. Controller not well adjusted, or Calibrate and adjust controller. adjustment interval exceeded. Pt 100 sensor defective. Chamber doesn’t heat up.
  • Page 84 Humidity fluctuation, together with temperature fluctuation > Select cooler place of installation Place of installation too hot. 1 °C with a set-point ca. 3 °C or contact BINDER service. above ambient temperature. Capillary tube blocked Low or no dehumidification. Contact BINDER service.
  • Page 85 Impaired valve function of hose (chap. 4.3.4). Calcification. burst protection. Have a plumber inspect the valve. Only qualified service personnel authorized by BINDER must perform repair. Repaired units must comply with the BINDER quality standards. KMF (E5.2) 06/2014 page 85/99...
  • Page 86: Technical Description

    December 1996 by TÜV CERT). All test equipment used is subject to the administration of measurement and test equipment that is also a constituent part of the BINDER QM DIN EN ISO 9001 systems. They are controlled and calibrated to a DKD-Standard at regular intervals.
  • Page 87: Kmf Technical Data

    18.4 KMF technical data Unit size (Art. No.) (9x20-0187) (9x20-0145) (9x20-0219) (9x20-0185) (9x20-0188) (9x20-0182) (9x20-0245) (9x20-0186) Exterior dimensions Width mm / inch 880 / 34.65 925 / 36.42 925 / 36.42 1250 / 49.21 Height (incl. feet/castors) mm / inch 1048 / 41.26 1460 / 57.48 1460 / 57.48 1925 / 75.79 Depth mm / inch 647 / 25.47 800 / 31.50 800 / 31.50 887 / 34.92...
  • Page 88 +25 °C / 77 °F and a power supply voltage fluctuation of +/-10%. The temperature data is determined in accordance to BINDER factory standard following DIN 12880, observing the recommended wall clear- ances of 10 % of the height, width and depth of the inner chamber. Technical data refers to 100% fan speed.
  • Page 89: Equipment And Options Kmf

    Flexible Pt 100 temperature sensor, output to DIN socket Communication interface RS422 BINDER Data Logger kit for temperature / humidity: TH 100 (chamber values) or TH 100/70 (chamber and ambient values) External freshwater and wastewater cans (20 liters / 0.71 cu.ft. each)
  • Page 90: Spare Parts And Accessories

    18.6 Spare parts and accessories BINDER GmbH is responsible for the safety features of the unit only, provided skilled electri- cians or qualified personnel authorized by BINDER perform all maintenance and repair, and if components relating to chamber safety are replaced in the event of failure with original spare parts.
  • Page 91: Dimensions Kmf 115

    18.7 Dimensions KMF 115 KMF (E5.2) 06/2014 page 91/99...
  • Page 92: Dimensions Kmf 240

    18.8 Dimensions KMF 240 KMF (E5.2) 06/2014 page 92/99...
  • Page 93: Dimensions Kmf 720

    18.9 Dimensions KMF 720 KMF (E5.2) 06/2014 page 93/99...
  • Page 94: Contamination Clearance Certificate

    Contamination clearance certificate 19.1 For units located outside North America and Central America Declaration regarding safety and health Erklärung zur Sicherheit and gesundheitlichen Unbedenklichkeit The German Ordinance on Hazardous Substances (GefStofV), and the regulations regarding safety at the workplace, require that this form be filled out for all products that are returned to us, so that the safety and the health of our employees can be guaranteed Die Sicherheit und Gesundheit unserer Mitarbeiter, die Gefahrstoffverordnung GefStofV und die Vorschriften zur Sicherheit am Arbeitsplatz machen es erforderlich, dass dieses Formblatt für alle Produkte, die an uns zurückge-...
  • Page 95 Kind of transport / transporter / Transportweg/Spediteur: Transport by (means and name of transport company, etc.) Versendung durch (Name Spediteur o.ä.) ___________________________________________________________________________________ Date of dispatch to BINDER GmbH / Tag der Absendung an BINDER GmbH ___________________________________________________________________________________ KMF (E5.2) 06/2014 page 95/99...
  • Page 96 We are aware that, in accordance with Article 823 of the German Civil Code (BGB), we are directly liable with regard to third parties, in this instance especially the employees of BINDER GmbH, who have been entrusted with the handling / repair of the unit / component. / Es ist uns bekannt, dass wir gegenüber Dritten –...
  • Page 97: For Units In North America And Central America

    Please complete this form and the Customer Decontamination Declaration (next 2 pages) and attach the required pictures. E-mail to: IDL_SalesOrderProcessing_USA@binder-world.com After we have received and reviewed the complete information we will decide on the issue of a RMA number. Please be aware that size specifications, voltage specifications as well as performance specifi- cations are available on the internet at www.binder-world.us...
  • Page 98 Customer (End User) Decontamination Declaration Health and Hazard Safety declaration To protect the health of our employees and the safety at the workplace, we require that this form is com- pleted by the user for all products and parts that are returned to us. (Distributors or Service Organizations cannot sign this form) NO RMA number will be issued without a completed form.
  • Page 99 4.5 Shipping laws and regulations have not been violated. I hereby commit and guarantee that we will indemnify BINDER Inc for all damages that are a con- sequence of incomplete or incorrect information provided by us, and that we will indemnify and hold harmless BINDER Inc.

This manual is also suitable for:

Kmf 115-ulKmf-240Kmf-720-ulKmf-240-ulKmf-720

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