Related Manuals for LEYBOLD TRIVAC D8B
Summary of Contents for LEYBOLD TRIVAC D8B
- Page 1 TRIVAC ® D 4 B / D 8 B Rotary Vane Vacuum Pump ATEX Categories 3 i and 3 i/o n with mineral oil Operating Instructions GA01216_002_C1 Part Nos. 112 45/46/55/56 112 5631 113 07/17 140 081/082 140 140/150 3i/3o 898 974...
- Page 2 Hazards caused by materials and substances Danger of ignition Hazard caused by noise Risk of damaging the pump TRIVAC B ATEX Categories 3 i and 3 i/o Vacuum Pump Classification and Marking of the Pump Explanation of the Symbols Protective Measures...
- Page 3 Removing and Remounting the Pump Module 5.9.1 Removing the Pump Module 5.9.2 Remounting the Pump Module Troubleshooting Wearing Parts and Original Spare Parts Waste Disposal EU Declaration of Conformity EU Incorporation Declaration Original installation and operating instructions. GA01216_002_C1 - 11/2020 - © Leybold...
- Page 4 Operating Instructions and follow the information so as to ensure optimum and safe working right from the start. The Leybold TRIVAC B has been designed for safe and efficient operation when used properly and in accordance with these Operating Instructions.
- Page 5 Do not operate the pump with any of the covers removed. Serious injury may result. The location at which the TRIVAC B (including its accessories) is being operated should be such that angles over 10° from the vertical are avoided. Select the operating place so that all controls are easily accessible.
- Page 6 The pump is not suited for oxygen operation. DANGER Before commissioning the TRIVAC B, make sure that the media which are to be pumped are compatible with each other so as to avoid hazardous situations. All relevant safety standards and regulations must be observed.
- Page 7 Please take note of the marking on the type plates and any additional information on the pump. The standard version of the TRIVAC B is not suited for operation in explosion hazard areas. The TRIVAC pumps including the accessories are fundamentally not suited for pumping of combustible and explosive gases or vapours.
- Page 8 Before pumping vapours the TRIVAC B should have attained its operating temperature. This will be the case approximately 30 minutes after having started the pump. During this warming up phase, the pump should be separated from the process, by a blocking valve in the intake line, for example.
- Page 9 ATEX TRIVAC B ATEX Categories 3 i and 3 i/o Vacuum Pump Operating Instructions for Operation in Explosion Hazard Areas The vacuum pumps are designed and constructed in such a way that the occurrence of foreseeable ignition sources during normal operation can be excluded.
- Page 10 Not applicable Protective Measures Protection by housing Classifications of dusts Symbol Zone Adequate safety IIIA combustible flyings for rarely occuring errors IIIB non-conductive dust for predictable errors IIIC conductive dust for normal operation 10 10 GA01216_002_C1 - 11/2020 - © Leybold...
- Page 11 Higher maximum surface temperatures can occur when filling and opera- NOTICE ting the pump with types of oil which differ from the Leybold oil LVO 100. This is due to the frequently worse lubrication and cooling properties of such oil.
- Page 12 Wipe plastic parts on the pumps of category 3G outside only with a moistened piece of cloth. Only original Leybold oil filters and gas inlet filters must be used since these have been designed such that proper connection to ground is ensured.
- Page 13 Fig. 1 TRIVAC B pump with accessories Description TRIVAC B pumps are oil-sealed rotary vane pumps. The TRIVAC D 4 B and D 8 B are dual-stage pumps. The number in the type designation (16 or 25) indicates the pumping speed in m ·...
- Page 14 The oil-level glass is provided with prisms for better observation of the oil level. The pump module consists of assembly parts which are pin-fitted so as to allow easy disassembly and reassembly. The pump module can be easily removed without special tools. GA01216_002_C1 - 11/2020 - © Leybold...
- Page 15 (2/10). The oil entrained in the gas is coarsely trapped in the inter- nal demister (2/11); there the oil is also freed of mechanical impurities. The TRIVAC B pumps do not have an internal demister. The gas leaves the TRIVAC B through the exhaust port.
- Page 16 The oil suction line is placed low, resulting in a large usable oil reser- voir. The oil is separated from the gas in the TRIVAC B in two steps as described above. First, small droplets are coalesced into large drops in the internal demister (2/11) fitted above the exhaust valve (2/10).
- Page 17 Fig. 4 Hydropneumatic anti-suckback valve Lubricants The standard TRIVAC B pumps are ready for operation with mineral oil. For operating a TRIVAC B pump we specify our vacuum pump oils which are supplied with the pumps. GA01216_002_C1 - 11/2020 - © Leybold...
- Page 18 Operating Instructions, Spare Parts List. For protection during shipment, the connection ports are each blanked off by rubber diaphragms and supporting rings. Upon delivery from Leybold Cologne, the pumps are filled with LVO 100. Accessories 1125631 Oil pressure switch 898974...
- Page 19 (50 Hz operation, SI units) TRIVAC D 4 B 16 KF D 8 B 16 KF Fig. 6 Dimensional drawings for the TRIVAC B pumps (all dimensions are approximate and in mm; l (length) cf. next pages) GA01216_002_C1 - 11/2020 - © Leybold...
- Page 20 II 3/3G Ex h IIC T4 / Ex h IIC T3 Length of the pump 438 mm (D 4 B) 458 mm (D 4 B) 463 mm (D 8 B) 483 mm (D 8 B) GA01216_002_C1 - 11/2020 - © Leybold...
- Page 21 Max. ambient temperature when operating 40 °C T-board / plug Mains cord (2 m) with Schuko plug CEE Certificates of the motor Length of the pump 439 mm (D 4 B) 463 mm (D 8 B) GA01216_002_C1 - 11/2020 - © Leybold...
- Page 22 Mains cord 20081141 (1.8 m) with US plug NEMA 6-15P (optional) Certificates of the motor Length of the pump 458 mm (D 4 B) 557 mm (D 8 B) 483 mm (D 8 B) 22 22 GA01216_002_C1 - 11/2020 - © Leybold...
- Page 23 For special pumps please note the information contained in the supple- mental sheet. Accessories Leybold accessories listed below for this pump, like inlet screen, for example, are also suited for operation in explosion hazard areas. The same conditions as for the pump apply.
- Page 24 When a pump is put into operation after it has been shelved for over one year, standard maintenance should be run on the pump and the oil should also be exchanged (see Section 5.4). We recommend that you contact the Leybold Service. 24 24 GA01216_002_C1 - 11/2020 - © Leybold...
- Page 25 - Part 17“. Pay attention to the safety information 0.5. The TRIVAC B pump can be set up on a flat, horizontal surface. Rubber feet under the coupling housing ensure that the pump can not slip. If you wish firmly install the pump in place, insert bolts through bore holes in the rubber feet.
- Page 26 The maximum exhaust pressure must not exceed 0.5 bar (g). Conforming Utilization TRIVAC B pumps can pump gases and vapours, and evacuate vessels or vacuum systems in the fine vacuum range. They have been designed particu- larly for use in connection with corrosive or aggressive media.
- Page 27 Installation 3.2.1 Non-conforming Utilization The TRIVAC B is not suited for pumping of: CAUTION radioactive and toxic substances pyrophorous substances corrosive gases oxygen (or other highly reactive gases) at concentrations exceeding that of the atmosphere (>21 % for oxygen). The pumps are not suited for pumping of liquids or media which carry NOTICE large quantities of dust.
- Page 28 4 Oil-level glass 5 Gas ballast knob 6 Threaded connection M 16 x 1.5 for inert gas ballast 7 Adapter 8 Cover plate 9 Cover plate; connection for oil filter Fig. 7 Connections and controls GA01216_002_C1 - 11/2020 - © Leybold...
- Page 29 Installation Connection to the System Before connecting the TRIVAC B, remove the shipping seals from the con- nection flanges (7/2) and (7/3). Retain the shipping seals in case you need to store the pump in the future. The pump is shipped with intake and exhaust flanges mounted for horizon- tal connection of the connecting lines.
- Page 30 In order to reduce the emission of oil vapours we recommend the installation of an additional exhaust filter (Leybold accessory, see Section 1.5). Depending on the type of appli- cation or the kind of pumped media, the corresponding regulations and information sheets must be observed.
- Page 31 3.4.2 Pump with Three-Phase AC Motor TRIVAC B pumps with a three-phase motor are supplied without accessories for electrical connection. They must be connected via the appropriate cable, and a suitable motor protection switch.
- Page 32 Spannung To reverse running invert L1 and L2. Drehrichtung ändern: L1 und L2 vertauschen 200-240 V 50/60 Hz 380-400 V 50 Hz 380-480 V 60 Hz Fig. 8.2 Motor connection diagram (motor P/N: 6508538) GA01216_002_C1 - 11/2020 - © Leybold...
- Page 33 Operation Operation Media Compatibility TRIVAC B pumps can pump condensable gases and vapours, provided that the gas ballast valve is open and the pump has attained its operating temperature. Start-up NOTICE Each time before starting up check the oil level. The pump must never be operated with an oil level below the minimum.
- Page 34 4.3.2 Pumping of Condensable Gases and Vapours With the gas ballast valve open (position I) and at operating temperature, TRIVAC B pumps can pump pure water vapour up to the water vapour tole- rance specified by the technical data. If the vapour pressure increases above the permissible level, the water vapour will condense in the oil of the pump.
- Page 35 (see Chapter 4.3.2). If the TRIVAC B running with mineral oil is to be shutdown for an extended period after pumping aggressive or corrosive media or if the pump has to be...
- Page 36 In order to prevent the pump from running up unexpectedly after a mains power failure, the pump must be integrated in the control system in such a way that the pump can only be switched on again manually. This applies equally to emergency cut-out arrangements. GA01216_002_C1 - 11/2020 - © Leybold...
- Page 37 TRIVAC B pumps. Further details are available from Leybold on request. If the TRIVAC B is used in ambient air which is much contaminated, make NOTICE sure that the air circulation and the gas ballast valve are not adversely affected.
- Page 38 Checking the individual components Daily maintenance n Exchange of all seals 6m = Six monthly maintenance n Functional check Annual maintenance This service should be run by the Leybold - Service. n-a = Maintenance every n years GA01216_002_C1 - 11/2020 - © Leybold...
- Page 39 Maintenance Leybold Service Whenever you send a pump to Leybold, indicate whether the pump is con- taminated or is free of substances which could pose a health hazard. If it is contaminated, specify exactly which substances are involved. You must use the form we have prepared for this purpose.
- Page 40 Maintenance Monitoring the Oil Level During operation of the TRIVAC B the oil level must always remain between marks (9/2) and (9/3) on the oil-level glass. The amount of oil must be che- cked and topped up as required. Check and top up oil only after having shut down the pump first.
- Page 41 Further oil changes should be made before and after long-term storage of the pump. If the oil becomes contaminated too quickly, install a dust filter and/or oil filter (see Section 1.5). Contact us for more information in this matter. GA01216_002_C1 - 11/2020 - © Leybold...
- Page 42 When an exhaust filter with lubricant return has been installed on the pump please also exchange the oil there. We can only guarantee that the pump operates as specified by the NOTICE technical data if the lubricants recommended by us are used. GA01216_002_C1 - 11/2020 - © Leybold...
- Page 43 Lift off the frame (10/4) and remove the internal demister (10/3). Clean all parts and check that they are in perfect condition; if not, replace them with new parts. Reassemble in the reverse order. Torque for the screws (10/5) is 8 Nm. GA01216_002_C1 - 11/2020 - © Leybold...
- Page 44 Maintenance 1 Oil case 2 Spring buckles 3 Demister 4 Frame for demister 5 Hex. socket screws 6 Silencing nozzle 7 Gasket Fig. 10 Removal and fitting of the internal demister GA01216_002_C1 - 11/2020 - © Leybold...
- Page 45 Remove the intermediate flange (11/8) together with the electric motor (11/7). Remove the handle (11/2). Loosen the threaded pin (11/4) and pull the coupling (11/3) with the fan blade off the motor shaft. Remove the gasket (11/1). Unscrew the hex. socket screws (11/9). GA01216_002_C1 - 11/2020 - © Leybold...
- Page 46 Bushing (12/12) For material No., see spare parts list The TRIVAC B has one shaft seal. Oil marks under the coupling housing are signs of a damaged shaft seal. The shaft seal can be replaced without removing or disassembling the pump module.
- Page 47 Pull the bushing out from the centering disc and force the shaft seal (12/9) out of the centering disk. We recommend the use of a new shaft seal and bushing for reassembly. GA01216_002_C1 - 11/2020 - © Leybold...
- Page 48 Mount the pump-half of the coupling (12/4) on the shaft. Install the spring washer (12/3) and tighten the hex. screw (12/2). Insert the coupling element (12/1) into the coupling and mount the motor (see Section 5.7). GA01216_002_C1 - 11/2020 - © Leybold...
- Page 49 When doing so, ensure that the individual pin-fitted parts are not loosened. NOTICE Further disassembly of the pump module should only be carried out by a trained service engineer. Remove the gasket (14/3). Remove the coupling element (14/4). GA01216_002_C1 - 11/2020 - © Leybold...
- Page 50 Push the entire pump module (new or repaired) onto the tie rods. Screw on the hex. nuts (14/1) and carefully cross-tighten them NOTICE (torque 8 Nm). Mount the oil case together with the gasket (see Chapter 5.6). Fill in oil. GA01216_002_C1 - 11/2020 - © Leybold...
- Page 51 1) Bubble test: The warm pump with degassed oil is running without gas ballast and the intake is blanked off. The exhaust line is led into a vessel with water. If an evenly spaced line of bubbles appears then the pump has an external leak. GA01216_002_C1 - 11/2020 - © Leybold...
- Page 52 Intake pressure is too high. Lower the intake pressure. Internal demister is clogged. Clean or replace demister. Service Coupling element is worn. Install new coupling element. Vanes or bearings are damaged. Repair pump. Service GA01216_002_C1 - 11/2020 - © Leybold...
- Page 53 Waste oil from vacuum pumps must not be mixed with other substances or materials. Waste oil from vacuum pumps (Leybold oils which are based on mineral oils) which are subject to normal wear and which are contaminated due to the influence of oxygen in the air, high temperatures or mechanical wear must be disposed of through the locally available waste oil disposal system.
- Page 54 EU Directives. This declaration becomes invalid if modifications are made to the product without agreement of Leybold GmbH. Product designation:...
- Page 55 EU Declaration of Conformity The manufacturer: Leybold GmbH, Bonner Strasse 498, D-50968 Köln, Germany herewith declares that the products specified and listed below which we have placed on the market, comply with the applicable EU Directives. This declaration becomes invalid if modifications are made to the product without agreement of Leybold GmbH.
- Page 56 EN IEC 63000:2018 Technical documentation for the assessment of electrical and electronic products with respect to the restriction of hazardous Documentation officer: Leybold GmbH, Bonner Straße 498, D-50968 Köln T: +49(0)221 347 0 F: +49(0)221 347 1250 documentation@leybold.com Cologne, November 03th, 2020...
- Page 57 Notes GA01216_002_C1 - 11/2020 - © Leybold...
- Page 58 Leybold GmbH Bonner Strasse 498 50968 Cologne GERMANY T: +49-(0)221-347-0 info@leybold.com www.leybold.com...
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