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WPP 20 E
Operating instructions manual
unicraft WPP 20 E Operating Instructions Manual
Hydraulic workshop press
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Introduction
Copyright
Customer Service
Limitation of Liability
Safety
Legend of Symbols
Operator Responsibility
Operating Staff Qualification
Personal Protective Equipment
Protective Clothing
Safety Identifications on the Workshop Press
Intended Use
Reasonably Foreseeable Misuse
Residual Risks
Technical Data
Environmental Conditions
Type Plate
Pressure Gauge
Transport, Packaging, Storage
Machine Description
Scope of Supply
Accessories
Setup
Installation
Installing Crossbeam Feet
Installing the Pressure Gauge
Installing the Pump Unit
Installing the Winch
Before First Use
Commissioning
Adjusting the Table Height
Setting up the Work Area
Adjusting the Horizontal Working Position
Aligning Hydraulic Cylinders
Building up Pump Pressure
Retracting Hydraulic Cylinders
Mount Pressure Pin Set
Processing the Workpiece
Maintenance and Repairs
Cleaning Maintenance
Change the Oil
Visual Inspection
Maintenance Tasks
Recommended Processing Materials
Lubrication
Disposal, Reusing Used Machines
Decommissioning
Disposing of Lubricants
Spare Parts
Spare Parts Orders
Spare Parts Drawings
Hydraulics Circuit Diagrams
EC Declaration of Conformity
Maintenance Schedule
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Operating instructions
Hydraulic workshop press
WPP 15 E, WPP 20 E, WPP 30 E
WPP 50 E, WPP 75 E
WPP 75 E
WPP 15 E
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Summarization of Contents
Imprint
Product Identification
Lists product model names and their corresponding item numbers for identification.
Manufacturer Details
Provides the manufacturer's name, address, fax, email, and website.
Operating Instructions Information
Details regarding the edition, version, language, and author of the operating instructions.
Copyright Notice
Statement concerning the copyright protection of the operating instructions.
Introduction
Customer Service and Support
Guidance on contacting specialist retailers for technical support and advice.
Liability Limitations
Manufacturer's disclaimer on liability for damages resulting from improper use or modifications.
Safety
Safety Symbol Legend
Explanation of safety symbols and signal terms indicating risk degrees in the manual.
Operator Responsibilities
Outlines the obligations of operators for safe machine operation and risk assessment.
Operating Staff Qualifications
Specifies necessary skills and qualifications for personnel operating the workshop press.
Personal Protective Equipment
Details the required personal protective equipment (PPE) for safe operation.
Workshop Press Safety Labels
Information on safety identifications affixed to the machine and their importance.
Intended Use and Foreseeable Misuse
Defines the press's proper applications and common scenarios of misuse.
Residual Risks Identification
Lists potential inherent risks that may persist even with strict adherence to safety guidelines.
Technical Data
Environmental Operating Conditions
Specifies permissible operating temperature, storage, transport, altitude, and humidity.
Machine Type Plate Details
Information typically found on the machine's type plate, including model and capacity.
Pressure Gauge Specifications
Description of the pressure gauge scales, showing US tons and metric tons.
Transport, Packaging, Storage
Delivery and Damage Check
Instructions for inspecting the delivered workshop press for any transport damage.
Safe Transport Procedures
Guidelines and safety precautions for transporting the hydraulic workshop press.
Internal Transport Risk Warnings
Alerts regarding tipping hazards and general risks associated with moving the machine internally.
Machine Description
Packaging and Storage Guidelines
Recommendations for disposing of packaging materials and storing the press in a suitable environment.
Scope of Supply Contents
Lists all components included in the standard delivery package of the workshop press.
Available Machine Accessories
Information on optional accessories that can be purchased to enhance the press's functionality.
Setup
Installation Environment Requirements
Specifies the ideal indoor conditions, clearance, and surface stability for press setup.
Installation
Installing Crossbeam Feet
Step-by-step instructions for securely attaching the crossbeam feet to the press frame.
Mounting the Pressure Gauge
Procedures for correctly installing the pressure gauge onto the hydraulic manifold.
Assembling the Pump Unit
Detailed guide for attaching the hydraulic pump unit to the workshop press frame.
Installing the Winch Mechanism
Instructions for mounting the winch on specific models like WPP 50 E and WPP 75 E.
Before First Use
Pre-Operation Checks and Procedures
Essential checks including bleeding the hydraulic system and verifying connections before initial operation.
Commissioning
Adjusting Press Table Height
Method for safely adjusting the working table height using support bolts and securing pins.
Work Area Setup
Guidelines for correctly preparing the work area and positioning support blocks for processing.
Aligning Workpiece Horizontally
Steps to ensure the workpiece is aligned horizontally with the hydraulic cylinder for safe operation.
Positioning Hydraulic Cylinders
Guidance on manually moving and aligning the hydraulic cylinder over the workpiece.
Building Hydraulic Pump Pressure
Process for safely building up pressure using the manual or pneumatic pump.
Retracting Hydraulic Cylinders
Instructions on how to retract the hydraulic cylinders after the work cycle is completed.
Mounting Pressure Pin Set
Guide for attaching the mandrel chuck and mandrels for specific pressing or stamping tasks.
Workpiece Processing Steps
Detailed procedure for performing operations on a workpiece using the workshop press.
Maintenance and Repairs
Cleaning and General Maintenance
Procedures for maintaining the cleanliness of the workshop press.
Hydraulic Oil Change
Detailed steps for draining old hydraulic oil and refilling with new oil.
Visual Inspection Schedule
Schedule outlining daily, weekly, and hourly visual inspection points for the press.
Scheduled Maintenance Tasks
List of required maintenance tasks based on operating hours and time intervals.
Recommended Maintenance Materials
Specification of approved hydraulic oil and grease for maintenance purposes.
Lubrication Points and Medium
Identification of lubrication points and the correct lubricant for the manual hydraulic pump.
Disposal and Reusing Used Machines
Machine Decommissioning
Steps for safely decommissioning a used machine before disposal or recycling.
Lubricant Disposal Procedures
Guidance on the environmentally sound disposal of lubricants used with the machine.
Spare Parts
Spare Parts Ordering Process
Information on the necessary data for ordering spare parts and the ordering procedure.
Spare Parts Identification Drawings
Detailed diagrams identifying spare parts for various workshop press models.
Hydraulics Circuit Diagrams
WPP 15 E Hydraulic Circuit
Schematic diagram illustrating the hydraulic system configuration for the WPP 15 E model.
WPP 20 E Hydraulic Circuit
Schematic diagram illustrating the hydraulic system configuration for the WPP 20 E model.
WPP 30 E and 50 E Hydraulic Circuit
Schematic diagram illustrating the hydraulic system configuration for WPP 30 E and WPP 50 E models.
WPP 75 E Hydraulic Circuit
Schematic diagram illustrating the hydraulic system configuration for the WPP 75 E model.
EC Declaration of Conformity
Maintenance Schedule
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