DeVilbiss MG5-OLSTAT-3A User Manual
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DeVilbiss MG5-OLSTAT-3A User Manual

DeVilbiss MG5-OLSTAT-3A User Manual

Oil lubricated single stage stationary air compressors
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Oil Lubricated Single Stage Stationary
SAFETY GUIDELINES ...........................................
WARRANTY STATEMENT .....................................
WARNING CHART ................................................. 3-4
SPECIFICATIONS .................................................
GLOSSARY ............................................................
DUTY CYCLE .........................................................
GENERAL INFORMATION ....................................
ON-RECEIPT INSPECTION ..................................
DESCRIPTION OF OPERATION ...........................
Location of Air Compressor .................................
Anchoring Methods .............................................
Verticle Units ........................................................
Voltage and Circuit Protection .............................
Lubrication and Oil ...............................................
Break-in Procedures ............................................
Wiring Instruction ................................................
Piping ...................................................................
OPERATING PROCEDURES ................................ 9-10
This manual contains information
that is important for you to know
and understand. This information
relates to protecting YOUR
SAFETY and PREVENTING
EQUIPMENT PROBLEMS. To
help you recognize this informa-
tion, we use the symbols to the
right. Please read the manual and
pay attention to these sections.
Call our Toll Free Number 1-800-888-2468, Ext 2, to obtain the location of the nearest Authorized Service
Center for ordering repair parts and for warranty repairs.
When ordering repair parts from your local Authorized Service Center, always give the following information:
Retain Original Sales Receipt as Proof of Purchase for Warranty Repair Work.
MG5-OLSTAT-3A
6/18/99
General Manual
Air Compressors

TABLE OF CONTENTS

SAFETY GUIDELINES - DEFINITIONS
URGENT SAFETY INFORMATION - A HAZARD
THAT WILL CAUSE SERIOUS INJURY OR LOSS
OF LIFE.
IMPORTANT SAFETY INFORMATION - A
HAZARD THAT MIGHT CAUSE SERIOUS INJURY
OR LOSS OF LIFE.
• Model number of your product
• Part number and description of the item you wish to purchase
DeVilbiss Air Power Company • 213 Industrial Drive • Jackson, TN 38301-9615
1
Daily Start-Up Checklist ...............................
2
Normal Operation ......................................... 9-10
MAINTENANCE .....................................................
Routine Maintenance Schedule ....................
5
SERVICE INSTRUCTIONS ................................ 11-12
5
5
Replacement ........................................................
5
Oil - Checking and Changing ..............................
5
Replacement ........................................................
6
Replacement ........................................................
Belt Replacement .................................................
6
6
Adjusting Belt Tension .........................................
6
Pressure Switch - Replacement ...........................
7
Motor Overload Protector - Reset ........................
7
Pulley and Flywheel - Alignment ..........................
7
7
7
STORAGE ...............................................................
8
TROUBLESHOOTING GUIDE ............................... 13-15
Information for preventing damage to
equipment.
Information that you should pay
special attention to.
9
10
10
11
11
11
11
11
11
12
12
12
12
12
12

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Summary of Contents for DeVilbiss MG5-OLSTAT-3A

  • Page 1: Table Of Contents

    OF LIFE. IMPORTANT SAFETY INFORMATION - A HAZARD THAT MIGHT CAUSE SERIOUS INJURY OR LOSS OF LIFE. DeVilbiss Air Power Company • 213 Industrial Drive • Jackson, TN 38301-9615 Information for preventing damage to equipment. Information that you should pay...

  • Page 2: Limited Warranty

    All decisions of DeVilbiss Air Power Company/ExCell Manufacturing with regard to this policy shall be final. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

  • Page 3: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. HAZARD AIR TANK RISK OF BURSTING LEAD TO A WEAKENING OF THE TANK, AND RESULT IN A VIOLENT TANK EXPLOSION: 1.
  • Page 4 HAZARD YOUR AIR COMPRESSOR IS POWERED BY RISK OF ELECTRICITY. ELECTRICAL SHOCK CALLY POWERED DEVICE, IF IT IS NOT USED PROPERLY IT MAY CAUSE ELECTRIC SHOCK. REPAIRS ATTEMPTED BY UNQUALIFIED PER- SONNEL CAN RESULT IN SERIOUS INJURY OR DEATH BY ELECTROCUTION.

  • Page 5: Specifications

    For the location or a listing of the nearest DeVilbiss Air Power Authorized Warranty Service Center, call our toll free number at 1-800-888-2468, Ext. 2.

  • Page 6: Break-In Procedures

    It must be installed as close as possible to the accessory. The air compressor should be as near to air outlets as possible in order to avoid long pipe lines. Do not place the air compressor where heat is excessive.

  • Page 7: Installation And Break-In Procedures

    Compressors are shipped without oil. A small amount of oil may be present in the pump upon receipt of the air compressor. This is due to plant testing and does not mean that the pump contains the correct amount of oil. Do not attempt to operate this air compressor without first adding oil to the crankcase.

  • Page 8: Piping

    INSTALLATION AND BREAK-IN PROCEDURES (cont'd) Piping Plastic or PVC pipe is not designed for use with compressed air. Regardless of its indicated pres- sure rating, plastic pipe can burst from air pres- sure. Use only metal pipe for air distribution lines. Note Where a remote air intake is used, enlarge the size of the air intake piping by one pipe...

  • Page 9: Break-In Procedures

    INSTALLATION AND BREAK-IN PROCEDURES (cont'd) Daily Start-Up Checklist Perform the following checks before starting the compres- sor outfit. 1. Make sure that nothing is blocking the belt guard air open- ings or air filter opening. 2. Pull the ring on all safety valves to make sure the valves move freely and smoothly.

  • Page 10: Maintenance

    REMOVED. To ensure efficient operation and longer life of the air compressor outfit, a routine maintenance schedule should be prepared and followed. The following routine maintenance schedule is geared to an outfit in a normal working environment operating on a daily basis. If necessary, the schedule should be modified to suit the conditions under which your compressor is used.

  • Page 11: Service Instructions

    Air Filter - Inspection and Replacement Keep the air filter clean at all times. Do not operate the compressor with the air filter removed. A dirty air filter will not allow the compressor to operate at full capacity. Before you use the compressor, check the air filter to be sure it is clean and in place.

  • Page 12: Service Instructions

    AND MODIFY ANY PRESSURE CONTROL RELATED DEVICE. IF REPLACEMENT IS NECESSARY, THE SAME RATED SWITCH MUST BE USED. CONTACT A DEVILBISS AIR POWER AUTHORIZED SERVICE CENTER FOR REPLACEMENT. Motor Overload Protector - Reset The motor has a manual thermal overload protector. If the motor overheats for any reason, the overload protector will shut off the motor.

  • Page 13: Troubleshooting Guide

    TROUBLESHOOTING GUIDE PERFORMING REPAIRS MAY EXPOSE VOLTAGE SOURCES, MOVING PARTS OR COMPRESSED AIR SOURCES. PERSONAL INJURY MAY OCCUR. PRIOR TO ATTEMPTING ANY REPAIRS, UNPLUG THE COMPRESSOR AND BLEED OFF ALL TANK AIR PRESSURE. PROBLEM Excessive tank pressure - safety valve pops off.
  • Page 14 Decrease amount of air usage. Check the accessory air requirement. If it is higher than the CFM, SCFM or pressure supplied by your air compressor, you need a larger compressor. Clean or replace air intake filter. Do not operate the compressor in the paint spray area.
  • Page 15 PROBLEM Excessive belt wear. Squealing sound. Pressure reading on the regu- lated pressure gauge drops when an accessory is used. Motor overheating CAUSE Loose belt. Tight belt. Loose pulley. Pulley misalignment. Loose belt. There is no oil in the compressor. It is normal for "some"...

  • Page 16: Service Record

    General Manual Oil Lubricated Single Stage Stationary Air Compressors SERVICE RECORD DeVilbiss Air Power Company • 213 Industrial Drive • Jackson, TN 38301-9615...

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