DeVilbiss 38301-9615 General Manual
DeVilbiss 38301-9615 General Manual

DeVilbiss 38301-9615 General Manual

Devillbiss air power company portable/stationary air compressor owner's manual

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PERMANENTLY LUBRICATED
PORTABLE/STATIONARY AIR COMPRESSOR
SAFETY GUIDELINES ...................................................... 1
WARRANTY STATEMENT .............................................. 2
WARNING CHART ........................................................ 3-4
GLOSSARY ........................................................................ 5
DUTY CYCLE ..................................................................... 5
GENERAL INFORMATION .............................................. 5
ON-RECEIPT INSPECTION ............................................. 5
DESCRIPTION OF OPERATION ..................................... 6
ASSEMBLY (PORTABLE UNITS) .................................... 6
Items Needed for Assembly .......................................... 6
Rubber Foot Strip .......................................................... 6
PROCEDURES ............................................................... 7-8
Location of Air Compressor .......................................... 7
This manual contains information
that is important for you to know and
understand. This information relates
to protecting YOUR SAFETY and
PREVENTING
EQUIPMENT
PROBLEMS. To help you recog-
nize this information, we use the
symbols to the right. Please read
the manual and pay attention to these
sections.
Call our Toll Free Number 1-800-888-2468, Ext 2, then 1, to obtain the location of the nearest Authorized
Service Center for ordering repair parts and for warranty repairs.
When ordering repair parts from your local Authorized Service Center, always give the following information:
• Model number of your compressor
• Part number and description of the item you wish to purchase
Retain Original Sales Receipt as Proof of Purchase for Warranty Repair Work.
MG2-OFTANK-4A REV. 9/23/99
GENERAL MANUAL FOR

TABLE OF CONTENTS

SAFETY GUIDELINES - DEFINITIONS
URGENT SAFETY INFORMATION - A HAZARD
THAT WILL CAUSE SERIOUS INJURY OR LOSS
OF LIFE.
IMPORTANT SAFETY INFORMATION - A HAZARD
THAT MIGHT CAUSE SERIOUS INJURY OR LOSS
OF LIFE.
DeVilbiss Air Power Company • 213 Industrial Drive • Jackson, TN 38301-9615
(Stationary Units) .................................................... 7
Lubrication and Oil ....................................................... 7
Extension Cords .......................................................... 7
Voltage and Current Protection .................................... 7
Piping .......................................................................... 7
Grounding Instructions ................................................ 8
Additional Regulators & Controls ................................. 8
Break-in Procedures ................................................... 8
OPERATING PROCEDURES ...................................... 8-9
Daily Start-up Checklist ............................................... 8
MAINTENANCE ............................................................... 9
Air Filter - Inspection and Replacement ....................... 9
Safety Valve - Inspection ............................................. 9
Motor ........................................................................... 9
Motor Replacement - Wiring Diagram .......................... 9
STORAGE ...................................................................... 10
TROUBLESHOOTING GUIDE ................................. 10-11
SERVICE NOTES ............................................ Back Cover
Information for preventing damage to
equipment.
Information that you should pay special
attention to.

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Summary of Contents for DeVilbiss 38301-9615

  • Page 1: Table Of Contents

    OF LIFE. IMPORTANT SAFETY INFORMATION - A HAZARD THAT MIGHT CAUSE SERIOUS INJURY OR LOSS OF LIFE. DeVilbiss Air Power Company • 213 Industrial Drive • Jackson, TN 38301-9615 Information for preventing damage to equipment. Information that you should pay special...
  • Page 2: Limited Warranty

    45 days from the date of purchase. An air compressor that pumps air more than 50% during a one hour period is considered misuse because the air compressor is undersized for the required air demand. Maximum compressor pumping time per hour is 30 minutes.
  • Page 3: Important Safety Instructions

    RESTRICTING ANY OF THE COMPRESSOR VENTILATION OPENINGS WILL CAUSE SERI- OUS OVERHEATING AND COULD CAUSE FIRE. RISK OF ELECTRICAL SHOCK YOUR AIR COMPRESSOR IS POWERED BY ELECTRICITY. CALLY POWERED DEVICE, IF IT IS NOT USED PROPERLY SHOCK. • SAVE THESE INSTRUCTIONS •...
  • Page 4 HAZARD REPAIRS RISK OF ELECTRICAL PERSONNEL SHOCK (cont’d) INJURY OR DEATH BY ELECTROCUTION. ELECTRICAL GROUNDING: PROVIDE ADEQUATE GROUNDING TO THIS PRODUCT COULD RESULT IN SERIOUS INJURY OR DEATH FROM ELECTROCU- TION. SEE GROUNDING INSTRUCTIONS. RISK FROM THE COMPRESSED AIR STREAM CAN CAUSE FLYING OBJECTS SOFT TISSUE DAMAGE TO EXPOSED SKIN AND CAN PROPEL DIRT, CHIPS, LOOSE...
  • Page 5: Glossary

    All DeVilbiss Air Power manufactured air compressors should be operated on not more than a 50% duty cycle. This means an air compressor that pumps air more than 50% of one hour is GENERAL INFORMATION You have purchased an air compressor unit consisting of a 1 cylinder, single-stage air compressor pump, an air tank, and associated controls and instruments.
  • Page 6: Description Of Operation

    This filter must always be clean and ventilation openings free from obstructions. See "Maintenance". Air Compressor Pump: To compress air, the piston moves up and down in the cylinder. On the downstroke, air is drawn in through the air intake valves. The exhaust valve remains closed.
  • Page 7: Installation And Break-In Procedures

    INSTALLATION AND BREAK-IN PROCEDURES Location of the Air Compressor Locate the air compressor in a clean, dry and well ventilated area. The air filter must be kept clear of obstructions which could reduce air flow to the air compressor. The air compres- sor should be located at least 12"...
  • Page 8: Grounding Instructions

    This air compressor must be properly grounded. The air compressor is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be used with an outlet that has been installed and grounded in accordance with all local codes and ordinances.
  • Page 9: Routine Maintenance Schedule

    BLEED OFF ALL AIR PRESSURE. To ensure efficient operation and longer life of the air compressor outfit, a routine maintenance schedule should be prepared and followed. The following routine maintenance schedule is geared to an outfit in a normal working environment operating on a daily basis.
  • Page 10: Storage

    Before you store the air compressor, make sure you do the following: 1. Review the “Maintenance” and "Operating Procedures" sections and perform maintenance as necessary. Be sure to drain water from the air tank. TROUBLESHOOTING GUIDE PERFORMING REPAIRS MAY EXPOSE VOLTAGE SOURCES, MOVING PARTS OR COMPRESSED AIR SOURCES.
  • Page 11: Troubleshooting Guide

    PROBLEM CAUSE Compressor is not supplying Prolonged excessive use of air. enough air to operate accesso- Compressor is not large enough for ries. air requirement. Restricted air intake filter. Hole in hose. Check valve restricted. Air leaks. Motor overload protection switch has Motor will not run or restart.
  • Page 12: Service Notes

    GENERAL MANUAL FOR PERMANENTLY LUBRICATED PORTABLE/STATIONARY AIR COMPRESSOR SERVICE NOTES DeVilbiss Air Power Company • 213 Industrial Drive • Jackson, TN 38301-9615...

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Mg2-oftank-4a

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