Table of Contents

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Operation and Safety Manual
Keep this manual with the machine at all times.
Model(s)
DVL &
DVSP
Series
P/N - 3121135
May 08, 2019 - Rev L

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Table of Contents
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Summarization of Contents

SECTION 1 - SAFETY PRECAUTIONS
GENERAL
Outlines precautions for proper and safe machine usage and maintenance.
PRE-OPERATION
Covers operator training, knowledge, workplace and machine inspection before operation.
OPERATION
Details general operating procedures and safety guidelines.
Trip and Fall Hazard
Provides precautions and procedures to prevent trip and fall accidents.
Electrocution Hazard
Explains hazards related to electrocution and safe approach distances.
Tipping Hazard
Details hazards related to machine tipping and safe operating practices.
Crushing And Collision Hazard
Covers safety precautions to avoid crushing and collision hazards.
TOWING, LIFTING, AND HAULING
Outlines procedures and safety for towing, lifting, and hauling the machine.
SECTION 2 - PREPARATION AND INSPECTION
PERSONNEL TRAINING
Details requirements for operator training and qualifications.
PREPARATION, INSPECTION, AND MAINTENANCE
Covers periodic inspections and maintenance recommended by JLG.
PRE-START INSPECTION
Lists items to check before starting machine operation.
DAILY WALK-AROUND INSPECTION
Provides a checklist for daily walk-around inspections.
FUNCTION CHECK
Details procedures for checking machine functions before operation.
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION
GENERAL
Introduces the section and user responsibilities.
MACHINE DESCRIPTION
Describes the JLG DVL and DVSP Model Lifts.
MACHINE OPERATION
Details the steps for getting started with machine operation.
BATTERY CHARGING
Explains the battery charging system and procedures.
Battery Low Voltage Warning Indicators
Describes battery low voltage warnings and actions.
GROUND CONTROL STATION - OPERATION
Details operation of the ground control station.
Machine Status LCD Display
Explains the machine status LCD display and symbols.
LCD Display Fault Conditions
Lists common LCD display fault conditions and how to resolve them.
GROUND CONTROL STATION - PROGRAMMING
Explains on-board programming of component and control settings.
Entering Password
Steps to enter the password for programming mode.
Programming Mode Selection
How to select items for programming.
Selecting Programmable Item to Adjust
How to select an item to adjust.
Adjusting Programmable Setting
How to adjust a programmable setting.
PLATFORM CONTROL CONSOLE OPERATION
Details operation of the platform control console.
Platform On/Off Key Switch
Describes the function of the platform on/off key switch.
Platform Control Display Panel
Explains the platform control display panel and LEDs.
Drive/Lift Mode Selector Switch
Selects between drive and lift operation modes.
Multifunction Joystick Control
Controls driving and platform movement.
Drive Speed Setting Indicator
Displays the current drive speed setting.
Drive Mode
Details operation in drive mode.
Lift Mode
Details operation in lift mode.
Drive Speed Setting Controls
Adjusts the maximum drive speed of the machine.
Emergency Stop/Shut-Down Button
Explains the emergency stop button operation.
Battery Charge/Fault Code LED Indicator
Explains battery charge and fault code indicators.
Driving Machine
Details procedures for driving the machine.
Adjusting Maximum Drive Speed Control
How to adjust maximum drive speed.
Elevating/Lowering the Platform
Procedures for raising and lowering the platform.
PARKING MACHINE
Steps for parking the machine.
PROGRAMMABLE SECURITY LOCK (PSL™) (DVL/DVSP - OPTION)
Explains the optional programmable security lock.
PLATFORM CONFIGURATIONS
Details different platform configurations and capacities.
StockPicking Platform Operation
Describes operation of the stockpicking platform.
FALL PROTECTION - LANYARD ATTACHMENT
Details fall protection and lanyard attachment requirements.
QUICK-CHANGE PLATFORM MOUNTING
Procedures for mounting and removing quick-change platforms.
OBSTRUCTION SENSING SYSTEM (DVSP - OPTION)
Explains the obstruction sensing system.
TRANSPORTING, LIFTING AND TIE DOWN PROCEDURES
Procedures for transporting, lifting, and tie-down.
Machine Tie-Down
Steps for securing the machine for transport.
Crane Hook Accessory (DVL Option)
Details the crane hook accessory.
Fork-Lift Truck Transport
Procedures for transporting with a forklift.
RUG CARRIER ACCESSORY (DVSP - OPTION)
Details the rug carrier accessory for DVSP models.
STOCK-PICKER HANGER ACCESSORY
Details the stock-picker hanger accessory.
SECTION 4 - EMERGENCY PROCEDURES
GENERAL INFORMATION
General information about emergency procedures.
EMERGENCY OPERATION
Procedures for operating the machine in an emergency.
SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
INTRODUCTION
Introduces the section on specifications and operator maintenance.
GENERAL SPECIFICATIONS
Provides general specifications for the machines.
Electrical Specifications
Details the electrical specifications of the machine.
Platform Data
Provides data related to the machine's platform.
Machine Component Weights
Lists the weights of machine components.
OPERATOR MAINTENANCE
Information for operator-level maintenance tasks.
Lubrication
Details lubrication requirements and specifications.

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