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Manuals
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JLG Manuals
Lifting Systems
20DVL
Operation and safety manual
JLG 20DVL Operation And Safety Manual
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Contents
Table of Contents
Bookmarks
Table of Contents
Safety Alert Symbols and Safety Signal Words
Revision Log
Table of Contents
Section 1 - Safety Precautions
General
Pre-Operation
Operator Training and Knowledge
Workplace Inspection
Machine Inspection
Operation
General
Trip and Fall Hazard
Electrocution Hazard
Tipping Hazard
Crushing and Collision Hazard
Towing, Lifting, and Hauling
Section 2 - Preparation and Inspection
Personnel Training
Operator Training
Training Supervision
Operator Responsibility
Preparation, Inspection, and Maintenance
Pre-Start Inspection
Daily Walk-Around Inspection
Function Check
Section 3. Machine Controls, Indicators and Operation
General
Machine Description
Machine Operation
Getting Started
Battery Charging
Battery Low Voltage Warning Indicators
To Charge Batteries
Battery Charging Status Indicators
Ground Control Station - Operation
Main Power Selector Switch
Emergency Stop/Shut down Button
Master Disconnect Switch - (EE Option Only)
Brake Release Button
Platform up
Platform down
Manual Descent Control Valve
Machine Status LCD Display
LCD Display Fault Conditions
Ground Control Station -Programming
General
Programming Levels
Operator Programming Mode
Activating Programming Mode
Entering Password
Programming Mode Selection
Selecting Programmable Item to Adjust
Adjusting Programmable Setting
Platform Control Console Operation
(Machines Serial Number - 0130007616 to Present)
General
Platform On/Off Key Switch
Platform Emergency Stop/Shut down Button
Platform Control Display Panel
Drive/Lift Mode Selector Switch
Horn Button
Joystick Function Enable Lever
Multifunction Joystick Control
Drive Mode
Lift Mode
Drive Speed Setting Controls
Platform Control Console Operation - (Machines before Serial Number - 0130007616)
At Ground Control Station
Emergency Stop/Shut-Down Button
Battery Charge/Fault Code LED Indicator
Driving Machine
Adjusting Maximum Drive Speed Control
Elevating/Lowering the Platform
Parking Machine
Progammable Security Lock (Psl ) (Dvl/Dvsp - Option)
PSL™ Box and Ground Control Locations
Machine Power up Using the PSL
Machine Power down
Changing the Operator's Code
Platform Configurations
Stockpicking Platform Operation
Fall Protection - Lanyard Attachment
Quick-Change Platform Mounting
Platform Removal
Platform Installation
Obstruction Sensing System (Dvsp - Option)
System Description
Operation
OSS Pre-Start Inspection
Transporting, Lifting Andtie down Procedures
General
Truck Transport
Machine Tie-Down
Crane Hook Accessory (DVL Option)
Fork-Lift Truck Transport
Rug Carrier Accessory(Dvsp - Option)
General
Pre-Start Inspection
Hanging a Rug Using the Rug Carrier Accessory Arms
Removing a Rug Using Rug Carrier Accessory Arms
Stock-Picker Hanger Accessory
Pre-Start Inspection
Loading and Transporting an Item Using the Hanger Accessory
Section 4 - Emergency Procedures
General Information
Emergency Operation
Operator Unable to Control Machine
Platform Caught Overhead
Incident Notification
Section 5 - General Specifications and Operator Maintenance
Introduction
General Specifications
Machine Specifications
Electrical Specifications
Platform Data
Machine Component Weights
Serial Number Locations
Operator Maintenance
Lubrication
Section 6. Inspection and Repair Log
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Operation and Safety Manual
Keep this manual with the machine at all times.
Model(s)
DVL &
DVSP
Series
P/N - 3121135
May 08, 2019 - Rev L
Table of
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Summarization of Contents
FOREWORD
SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS
REVISION LOG
SECTION 1 - SAFETY PRECAUTIONS
GENERAL
Outlines precautions for proper and safe machine usage and maintenance.
PRE-OPERATION
Covers operator training, knowledge, workplace and machine inspection before operation.
OPERATION
Details general operating procedures and safety guidelines.
Trip and Fall Hazard
Provides precautions and procedures to prevent trip and fall accidents.
Electrocution Hazard
Explains hazards related to electrocution and safe approach distances.
Tipping Hazard
Details hazards related to machine tipping and safe operating practices.
Crushing And Collision Hazard
Covers safety precautions to avoid crushing and collision hazards.
TOWING, LIFTING, AND HAULING
Outlines procedures and safety for towing, lifting, and hauling the machine.
SECTION 2 - PREPARATION AND INSPECTION
PERSONNEL TRAINING
Details requirements for operator training and qualifications.
PREPARATION, INSPECTION, AND MAINTENANCE
Covers periodic inspections and maintenance recommended by JLG.
PRE-START INSPECTION
Lists items to check before starting machine operation.
DAILY WALK-AROUND INSPECTION
Provides a checklist for daily walk-around inspections.
FUNCTION CHECK
Details procedures for checking machine functions before operation.
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION
GENERAL
Introduces the section and user responsibilities.
MACHINE DESCRIPTION
Describes the JLG DVL and DVSP Model Lifts.
MACHINE OPERATION
Details the steps for getting started with machine operation.
BATTERY CHARGING
Explains the battery charging system and procedures.
Battery Low Voltage Warning Indicators
Describes battery low voltage warnings and actions.
GROUND CONTROL STATION - OPERATION
Details operation of the ground control station.
Machine Status LCD Display
Explains the machine status LCD display and symbols.
LCD Display Fault Conditions
Lists common LCD display fault conditions and how to resolve them.
GROUND CONTROL STATION - PROGRAMMING
Explains on-board programming of component and control settings.
Entering Password
Steps to enter the password for programming mode.
Programming Mode Selection
How to select items for programming.
Selecting Programmable Item to Adjust
How to select an item to adjust.
Adjusting Programmable Setting
How to adjust a programmable setting.
PLATFORM CONTROL CONSOLE OPERATION
Details operation of the platform control console.
Platform On/Off Key Switch
Describes the function of the platform on/off key switch.
Platform Control Display Panel
Explains the platform control display panel and LEDs.
Drive/Lift Mode Selector Switch
Selects between drive and lift operation modes.
Multifunction Joystick Control
Controls driving and platform movement.
Drive Speed Setting Indicator
Displays the current drive speed setting.
Drive Mode
Details operation in drive mode.
Lift Mode
Details operation in lift mode.
Drive Speed Setting Controls
Adjusts the maximum drive speed of the machine.
Emergency Stop/Shut-Down Button
Explains the emergency stop button operation.
Battery Charge/Fault Code LED Indicator
Explains battery charge and fault code indicators.
Driving Machine
Details procedures for driving the machine.
Adjusting Maximum Drive Speed Control
How to adjust maximum drive speed.
Elevating/Lowering the Platform
Procedures for raising and lowering the platform.
PARKING MACHINE
Steps for parking the machine.
PROGRAMMABLE SECURITY LOCK (PSL™) (DVL/DVSP - OPTION)
Explains the optional programmable security lock.
PLATFORM CONFIGURATIONS
Details different platform configurations and capacities.
StockPicking Platform Operation
Describes operation of the stockpicking platform.
FALL PROTECTION - LANYARD ATTACHMENT
Details fall protection and lanyard attachment requirements.
QUICK-CHANGE PLATFORM MOUNTING
Procedures for mounting and removing quick-change platforms.
OBSTRUCTION SENSING SYSTEM (DVSP - OPTION)
Explains the obstruction sensing system.
TRANSPORTING, LIFTING AND TIE DOWN PROCEDURES
Procedures for transporting, lifting, and tie-down.
Machine Tie-Down
Steps for securing the machine for transport.
Crane Hook Accessory (DVL Option)
Details the crane hook accessory.
Fork-Lift Truck Transport
Procedures for transporting with a forklift.
RUG CARRIER ACCESSORY (DVSP - OPTION)
Details the rug carrier accessory for DVSP models.
STOCK-PICKER HANGER ACCESSORY
Details the stock-picker hanger accessory.
SECTION 4 - EMERGENCY PROCEDURES
GENERAL INFORMATION
General information about emergency procedures.
EMERGENCY OPERATION
Procedures for operating the machine in an emergency.
SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
INTRODUCTION
Introduces the section on specifications and operator maintenance.
GENERAL SPECIFICATIONS
Provides general specifications for the machines.
Electrical Specifications
Details the electrical specifications of the machine.
Platform Data
Provides data related to the machine's platform.
Machine Component Weights
Lists the weights of machine components.
OPERATOR MAINTENANCE
Information for operator-level maintenance tasks.
Lubrication
Details lubrication requirements and specifications.
SECTION 6 - INSPECTION AND REPAIR LOG
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