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Manuals
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Fischer Panda Manuals
Portable Generator
15000x PMS
Manual
Fischer Panda 15000x PMS Manual
Marine generator
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Current Revision Status
Table of Contents
General Instructions and Regulations
Safety First
Tools
Manufacturer Declaration in Accordance with the Machinery Directive 2006/42/EC
Customer Registration and Guarantee
Technical Support
Caution, Important Information for Start-Up
Safety Instructions - Safety First
Safe Operation
Observe Safety Instructions
Personal Protective Clothing (PPE)
Cleanliness Ensures Safety
Safe Handling of Fuels and Lubricants
Exhaust Fumes and Fire Protection
Safety Precautions against Burns and Battery Explosions
Protect Your Hands and Body from Rotating Parts
Anti-Freeze and Disposal of Fluids
Implementation of Safety Inspections and Maintenance
Warning and Instruction Signs
Special Instructions and Hazards of Generators
Protective Conductor and Potential Equalisation
Protective Conductor for Panda AC Generators
Switch off All Loads While Working on the Generator
Potential Equalisation for Panda AGT DC Generators
Safety Instructions Concerning Cables
General Safety Instructions for Handling Batteries
In Case of Emergency First Aid / IM Notfall - Erste Hilfe
When an Adult Stops Breathing
Basics
Intended Use of the Machine
Purpose of the Manual and Description of the Definitions of the Trained Persons/Operators/Users
Trained Persons
Operator/Owner
User
Components of the Xgenerator
Range of Operation
Panda Transport Box
Bolted Fischer Panda Transport Box
Fischer Panda Transport Box with Metal Tab Closure
Opening the MPL Sound Insulation Capsule
Opening the GFK Sound Insulation Capsule
Transport and Loading/Unloading
Transporting the Generator
Loading/Unloading of the Generator
Special Service Instructions and Measures for Extended Machine Downtimes and Decommissioning
Instructions for the Starter Battery for Extended Downtimes
Measures for Short Downtimes
Measures for Medium Term Downtimes / Hibernation
Courses for Preservation
Measures for Removing Surface Protection after Medium Term Downtimes
Months)
Measures for Extended Downtimes / Decommissioning
Courses for Preservation
Measures for Removing Surface Protection after Extended Downtimes / Recommissioning (over 6 Months)
The Panda Generator
Type Plate at the Generator
Description of the Generator
Right Side View
Left Side View
Font View
Back View
View from above
Details of Functional Units
Xcontrol Panel
The Cooling System - Scheme
The Fuel System - Scheme
The Operation Surveillance System
The Oil Circuit - Scheme
Remote Control Panel - See Separate Control Panel Manual
Starting the Generator - See Separate Control Panel Manual
Stopping the Generator - See Separate Control Panel Manual
Generator Operation Instruction
Personal Requirements
Hazard Notes for the Operation
General Operating Instruction
Operation at Low Temperatures
Pre-Heating the Diesel Motor
Tips Regarding Starter Battery
Light Load Operation and Engine Idle
The Soot of the Generator Is Due to the Fact that
To Prevent the Soot of the Generator Following Steps Should be Observed
Generator Load for a Longer Period and Overload
Protection Conductor
Operating Control System on the Fischer Panda Generator
Instructions for Capacitors - Not Present at All Models
Checks before Start, Starting and Stopping the Generator
Installation Instructions
Personal Requirements
Hazard Notes for the Installation
Place of Installation
Preliminary Remark
Preparing the Base - Placement
Advice for Optimal Sound Insulation
Generator Connections
Installation of the Cooling System - Raw Water
General Information
Installation of the through Hull Fitting in Yachts - Scheme
Quality of the Raw Water Sucking in Line
Generator Installation above Waterline
Generator Installation below Waterline
Raw Water Installation Scheme
Installation of the Cooling System - Fresh Water
Position of the External Cooling Water Expansion Tank
Ventilation of the Coolant Circuit / Freshwater
Pressure Test for Controlling the Cooling Water Circuit
Installation of the Water Cooled Exhaust System
Installation of the Standard Exhaust System
Installation of the Waterlock
Possible Cause for Water in the Exhaust Hose
Possible Cause: Exhaust Hose
Possible Cause: Cooling Water Hose
Installation Area of the Waterlock
The Volume of the Waterlock
Ideal Position of the Waterlock
Example of the Installation of the Waterlock Off-Center and Possible Effects
Exhaust / Water Separator
Installation Exhaust Water Separator
Fuel System Installation
The Following Items Need to be Installed
Connection of the Fuel Lines at the Tank
Position of the Pre-Filter with Water Separator
Ventilating Air from the Fuel System
Generator DC System Installation
Connection of the Starter Battery Block
Connection of the Xcontrol Panel - See Separate Xcontrol Manual
Connection Box - Generator Xcontrol - CB-G
Xcontrol ECU
FP CAN-Bus for Internal Use
Boostrelay (Optional)
Line Relay (Optional)
Autostart (Optional)
Emergency Stop (Optional)
Fuel Pump
Optional DC-OUT
FP CAN-Bus RJ45
Generator AC System Installation
Electronic Voltage Control Xcontrol
Connection to the AC On-Board Power Supply
Protective Conductor
Electrical Fuse
Required Cable Crosssections
Disconnector - Power Source Selector (Three Way Cam Switch)
Special Recommendations
Instructions on Prevention of Galvanic Corrosion
Instructions and Measures on Prevention of Galvanic Corrosion
Isolation Test
Initial Operation
Maintenance Instructions
Personal Requirements
Hazard Notes for the Maintenance and Failure
Environmental Protection
Maintenance Interval
General Maintenance Instructions
Checks before each Start
Check of Hoses and Rubber Parts in the Sound Insulated Capsule
Oil Change Intervals
Checking Oil-Level
Refilling Oil
After the Oil Level Check and Refilling the Oil
Replacement of Engine Oil and Engine Oil Filter
After the Oil Change
Verifying the Starter Battery and (if Necessary) the Battery Bank
Battery
Check Battery and Cable Connections
Check Electrolyte Level
Check Electrolyte Density
Checking the Water Separator in the Fuel Supply
Replace the Air Filter Mat
Alternative Replacement of the Air Filter Mat with Pull out Holder
Alternative Replacement of the Air Filter at Housing with Snap Fasteners
Ventilation of the Coolant Circuit / Freshwater
V-Belt Replacement for the Internal Cooling Water Pump
The Raw Water Circuit
Clean Raw Water Filter
Causes with Frequent Impeller Waste
Replacement of the Impeller
Generator Faults
Personal Requirements
Hazard Notes for the Troubleshooting
Tools and Measuring Instruments
Troubleshooting Table
Generator Output Voltage too Low
Generator Voltage too High (more than 240 V - 50 Hz)
Generator Voltage Fluctuates
Generator Not Able to Start Electric Motor
Diesel Motor Fails to Start
Starter Is Turning Motor, but Fails to Start
Motor Does Not Achieve Enough Speed During Starting Process
Motor Runs Unsteady
Motor Speed Drops
Motor Runs in off Position
Motor Stops by Itself
Sooty, Black Exhaust
Generator Must be Shut off Immediately if
Overloading the Generator
Monitoring the Generator Voltage
Automatic Voltage Monitoring and Auto-Shut down
Generator-Output Voltage Is too Low
Generator Provides no Voltage
Rotor Magnetism Loss and „Re-Magnetising
Engine Starting Problems
Lifting Solenoid for Motor Stop - Optional
Tables
Technical Data
Rated Current
Cable Cross Section
Fuel
Engine Oil
Engine Oil Classification
Operating Range
Quality of Oil
Coolant Specifications
Coolant Mixture Ratio
Diameter of Conduits
Current Revision Status
Safety Instructions Panda Xcontrol
Personal Requirements
Safety Instructions
Panda Xcontrol
Components of the Xcontrol
Xcontrol - CP-G
Xcontrol - GC-S
Xcontrol - CB-G
3-1Installation
Installation of the Electronic Control Unit (ECU) Xcontrol - GC-S
Installation of the Connection Box Xcontrol - CB-G
Installation of the Xcontrol - CP-G
2Operation
Switching on the Generator
Overview Screen with Activated Autostart
The Overview Screens
Overview Screens Symbolic
Overview Screens English Text
Overview Screens German Text
Start of the Generator
Marine Version Starting Preparation / Checks (Daily)
Vehicle Version Starting Preparation / Checks (Daily)
Starting the Generator
Stopping the Generator
The Menu
Main Menu
Submenu „Panel
Submenu „Generator
Set up the Brightness of the CP-G
Set up the Contrast of the CP-G
Set up the Standby Time out of the CP-G
Set up the Standby Brightness of the CP-G
Set up the Way of Illustration of the Overview Screens of the CP-G
Choose the Language of the Text Screens of the CP-G
Set up Temperature Unit
Reset All Values of the Panel Submenu to Standard
Back to the Main Menu
Submenu „Generator
Set up the Autostart of the CP-G
Set up the Optional DC Output of the CP-G
Set up the Operation Mode for the Opt. DC-Power (DP) Output of the CP-G
Set up the Follow-Up Time for the Opt. DP Output of the CP-G
Switch the Outputs of the CP-G
Check the Event Log of the CP-G
Reset All Values of the Generator Submenu to Standard
Back to the Main Menu
How to Change the Menu Text from German to English
Failure
Symbols and Messages in the Display
Message Sample „Sensor Defect
Message Sample Sensor/Cable Broken
Failure Code
Failuretable
Description of Symbols
1Zubehör
Dimensionszeichnung
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Troubleshooting
Generator Faults
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Tools and Measuring Instruments
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Summarization of Contents
Current Revision Status
General Instructions and Regulations
Safety First!
General safety warnings and hazard symbols used in the manual.
Tools
Identifies essential tools for maintenance and installation.
Safety Instructions - Safety First!
Comprehensive safety guidelines for operation and maintenance.
Warning and Instruction Signs
Importance of maintaining clean and legible warning and instruction signs.
Emergency First Aid
First Aid for Electrical Shock
Steps to follow in case of accidents involving electrical shock.
Adult Resuscitation
Procedures for rescue breathing and checking pulse for adults.
Basics
Intended Use of the Machine
Defines the generator's primary purpose of producing electrical energy from diesel.
Components of the xGenerator
Lists and illustrates the main parts of the generator system.
Special Service Instructions for Downtimes
Guidelines for preserving the generator during extended periods of non-use.
The Panda Generator
Generator Description
Detailed views and labeling of the generator's components.
Functional Units
Details on key functional components of the generator system.
Generator Operation Instruction
Hazard Notes for Operation
Critical safety warnings and risks associated with generator operation.
General Operating Instructions
Standard procedures for operating the generator.
Installation Instructions
Hazard Notes for Installation
Critical safety warnings and risks related to the installation process.
Cooling System Installation (Raw Water)
Procedures for installing the raw water cooling system components.
Waterlock Installation
Critical instructions on positioning and volume for waterlock installation.
Fuel System Installation
Steps for correctly installing the generator's fuel system components.
Generator DC System Installation
Procedures for installing the generator's DC electrical system and battery connections.
Generator AC System Installation
Guidelines for installing the generator's AC electrical system.
Initial Operation
Procedures and requirements for the generator's first operation after installation.
Maintenance Instructions
Hazard Notes for Maintenance
Critical safety warnings and risks associated with maintenance activities.
General Maintenance Instructions
Standard procedures and checks for routine generator maintenance.
Oil Change Intervals
Recommended intervals and procedures for changing engine oil.
Starter Battery Verification
Instructions for checking the condition and connections of the starter battery.
Coolant Circuit Ventilation
Procedures for bleeding air from the generator's cooling system.
Causes of Frequent Impeller Wear
Explanation of factors affecting the cooling water pump impeller's lifespan.
Generator Faults
Hazard Notes for Troubleshooting
Critical safety warnings and risks associated with troubleshooting activities.
Troubleshooting Table
A guide to diagnosing and resolving common generator problems and symptoms.
Overloading the Generator
Understanding and preventing generator overloading.
Engine Starting Problems
Common issues and solutions related to starting the generator engine.
Tables
Technical Data
Comprehensive specifications and data for various generator models.
Engine Oil
Information on engine oil classification, operating ranges, and quality standards.
Coolant Specifications
Information on recommended coolant mixtures and antifreeze properties.
Safety Instructions Panda xControl
Safety Instructions
General and specific safety warnings for operating the xControl system.
Panda xControl
Components of the xControl
Overview of the main components of the Panda xControl system.
Installation
Procedures for installing the various xControl system components.
Operation
Instructions on how to operate the Panda xControl system.
Starting the Generator
Step-by-step guide for starting the generator using the xControl.
Main Menu
Accessing the main menu options for panel and generator settings.
Submenu "Panel"
Settings related to the xControl panel's display and language.
Submenu "Generator"
Settings related to generator operation and parameters.
Failure
Information on identifying and interpreting system failures and error messages.
Description of Symbols
Explains the meaning of various symbols used on the xControl display.
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