Pilz PSEN cs4.2 M12/8-0.15m/PSEN cs4.1 1Unit Operating Manual

Pilz PSEN cs4.2 M12/8-0.15m/PSEN cs4.1 1Unit Operating Manual

Psen sensor technology

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PSEN cs 4.2p/M12
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PSEN sensor technology
Operating Manual-1003576-EN-08

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Summarization of Contents

Introduction
Validity of Documentation
States the validity of the manual for product PSEN cs4.2p/M12 from Version 2.0.
Using the Documentation
Provides guidance on how to use the manual for instruction and future reference.
Definition of Symbols
Explains the meaning of danger, warning, caution, and notice symbols used in the document.
Safety
Intended Use
Describes the safety functions of the switch and compliance with standards like EN 60947-5-3.
Information
Provides advice on applications and special features of the product.
Safety Regulations
Outlines the need for safety assessment according to the Machinery Directive for the overall plant.
Additional Documents That Apply
Lists other manuals and system descriptions relevant for specific functionalities like SDD.
Use of Qualified Personnel
Specifies that only competent persons should install, operate, and maintain the products.
Warranty and Liability
Details conditions under which warranty and liability claims are invalidated.
Disposal
Provides guidance on proper disposal of electronic devices according to local regulations.
For Your Safety
Warns about the risk of injury or death due to manipulation of the interlocking device.
Unit Features
Transponder Technology
Mentions transponder technology for presence detection and Pilz coding type.
Safety Device Diagnostics (SDD)
Explains the functionality of SDD for polling sensor information and reading parameters.
Connection Types
Lists the available connection types for PSEN cs4.2p and PSEN cs4.2 M12/8-0.15m.
Function Description
Basic Function
Explains how safety outputs signal based on actuator position and input status.
Plausibility Monitoring for Safety Inputs
Describes how input status changes trigger plausibility errors and operation locks.
Diagnostic Input Y1
Details the functionality of diagnostic input Y1 with or without a fieldbus module.
Block Diagram
Presents a schematic diagram showing the internal connections of the safety switch.
Safety Device Diagnostics Details
Elaborates on diagnostic options for fieldbus modules and simple wiring with SDD.
Operating Distances
Illustrates operating and release distances for the safety switch and actuator.
Lateral and Vertical Offset
Shows diagrams for permitted lateral and vertical offsets for installation.
Switching Distances with PSEN cs2.1
Diagram showing switching distances with PSEN cs2.1 actuator.
Switching Distances with PSEN cs4.1 Low Profile
Diagrams for switching distances with PSEN cs4.1 low profile actuators.
Legend for Operating Distance Diagrams
Explains the symbols and terms used in the operating distance diagrams.
Wiring
Key Wiring Guidelines
Provides critical guidelines for safe and correct wiring of the safety switch.
Safety Relay Usage Information
Advises on using safety relays with 24 VDC supply voltage and internal isolation.
Connector Terminal Assignment
Details the pin assignments, functions, and wire colours for the connector.
Connecting to Evaluation Devices
Explains requirements for connecting to evaluation devices and notes potential hazards.
Connection to Evaluation Devices
Single Connection Without SDD
Shows the connection diagram for a single safety switch without SDD.
Single Connection With SDD
Displays the connection diagram for a single safety switch with SDD.
Series Connection Capabilities
Discusses suitability for series connection and limitations on the number of sensors.
Caution: Series Connection Delay-on De-energisation
Warns about the extension of delay-on de-energisation time when devices are connected in series.
Series Connection Without SDD Diagram
Illustrates the connection diagram for multiple safety switches in series without SDD.
Series Connection With SDD Diagram
Shows the connection diagram for multiple safety switches in series with SDD.
Connection to Pilz Evaluation Devices
Compatible Pilz Evaluation Devices
Lists compatible Pilz evaluation devices for safety gate monitoring.
Wiring Diagrams for PNOZ s3 and PNOZmulti
Provides wiring diagrams for connecting to PNOZ s3 and PNOZmulti evaluation devices.
Teaching in the Actuator
Actuator Teaching Procedure
Explains the process of teaching the first actuator to the safety switch.
Notice: Single Actuator Teaching Limit
Informs that only one actuator can be taught per safety switch.
Caution: Environmental Impact on Safety Function
Warns about potential loss of safety function due to conductive environments affecting unit properties.
Safety Switch Mounting and Securing
Details the procedure for securing the safety switch using M4 screws.
Installation of Actuators cs2.1 and cs4.1
Provides procedures for installing actuators PSEN cs4.1 and PSEN cs2.1.
Actuator Assembly Types Illustration
Shows images of parallel and orthogonal assembly for actuators.
Installation of Actuator cs3.1 Low Profile
Describes the installation and handling of the low profile actuator cs3.1.
Warning: Environmental Conditions and Manipulation Protection
Warns about loss of manipulation protection due to inadequate environmental conditions.
Procedure for cs4.1 Low Profile Glue Mounting
Details the steps for attaching the low profile actuator using adhesive.
Assembly Aid for Low Profile Actuator
Illustrates the mounting of the low profile actuator with an assembly aid.
Procedure for cs4.1 Low Profile Screw Mounting
Outlines the procedure for mounting the low profile actuator using screws.
Tightening M3 Plastic Screw
Specifies the torque for tightening the M3 plastic screw for the actuator.
Align Safety Switch and Actuator
Safety Switch and Actuator Alignment Procedure
Describes the steps for aligning the safety switch and actuator and closing mounting holes.
Adjustment of Operating Distances and Offsets
Discusses operating distances and permitted lateral/vertical offsets.
Operation
Notice: Safety Function Verification
Emphasizes checking safety functions after commissioning and plant changes by qualified personnel.
Status Indicators: LED Functions
Explains the meaning of the LEDs for Power/Fault, Safety Gate, and Input.
Fault Indicators and Remedies
Describes fault indications from LEDs and their remedies.
Dimensions: Safety Switch PSEN cs4.2p
Provides dimensional drawings for the safety switch PSEN cs4.2p.
Dimensions: Safety Switch PSEN cs4.2 M12
Shows dimensional drawings for the PSEN cs4.2 M12/8-0.15m safety switch.
Dimensions: Actuator PSEN cs2.1
Displays dimensional drawings for the PSEN cs2.1 actuator.
Dimensions: Actuator PSEN cs4.1
Shows dimensional drawings for the PSEN cs4.1 actuator.
Dimensions: cs4.1 Low Profile Glue Actuator
Provides dimensions for the PSEN cs4.1 low profile glue actuator.
Dimensions: cs4.1 Low Profile Screw Actuator
Provides dimensions for the PSEN cs4.1 low profile screw actuator.
Technical Details Safety Switch
General Safety Switch Specifications
Lists certifications, mode of operation, coding level, and design standards.
Safety Switch Electrical Data
Details supply voltage, tolerance, output power, switching frequency, and cable capacitance.
Safety Switch Input Specifications
Specifies the number of inputs, voltage, current range, and cable resistance.
Safety Switch Semiconductor Outputs
Provides information on OSSD outputs, signal outputs, and switching capacity.
Semiconductor Output Details
Continues details on semiconductor outputs including short circuit proof and residual current.
Safety Switch Timing Data
Lists switch-on delay, input times, actuator times, and risk time.
Safety Switch Environmental and EMC Data
Covers ambient, storage, climatic suitability, EMC, and vibration.
Environmental and Protection Data
Details airgap creepage, overvoltage category, pollution degree, insulation voltage, and protection type.
Actuator Operating Distances (cs4.1, cs2.1, glue)
Lists operating and release distances for various actuators (cs4.1, cs2.1, cs4.1 low profile glue).
Technical Details Actuator
Actuator Operating Distances & Mechanical Data (cs4.1 screw)
Lists operating and release distances for cs4.1 low profile screw actuators and mechanical data.
General Actuator Technical Data
Provides general certifications and mode of operation for actuators.
Actuator Transponder and Environmental Data
Details frequency band and environmental data for actuators.
Actuator Environmental and EMC Data
Covers ambient, storage, climatic suitability, EMC, vibration, shock stress, and protection type.
Actuator Mechanical Data
Lists material, torque settings, dimensions, and weight for actuators.
Actuator Environmental Data (Continued)
Continues environmental data for actuators, including operating height and humidity.
Actuator Mechanical Data (Continued)
Provides mechanical data for actuators, including dimensions and weight.
Classification According to ZVEI, CB241
Input Interface Classification (ZVEI)
Describes input interface classes and parameters for drain and source.
Single-Pole Output Interface Classification (ZVEI)
Details single-pole output interface classes and parameters for source.
Safety Characteristic Data
Notice: Safety Characteristic Data Compliance
Emphasizes compliance with safety characteristic data for required safety levels.
Explanatory Notes on Safety Data
Explains SIL CL, SIL, PFHD, PFD, and Tm values.
Information: SIL/PL Value Clarification
Clarifies that SIL/PL values of functions differ from unit values and recommends PAScal tool.
Supplementary Data
Radio Approval Details (FCC/IC)
Lists FCC/IC requirements for the product.
Order Reference: Safety Switches and Actuators
Provides order numbers for safety switches and actuators.
Order Reference: Complete Systems
Lists order numbers for complete safety gate systems.
Order Reference: Accessories
Details installation materials and cables with their order numbers.
Order Reference: Series Connection Components
Lists order numbers for junctions and passive junctions for series connection.
Order Reference: Safety Device Diagnostics Components
Provides order numbers for interfaces and fieldbus modules for SDD.
EC Declaration of Conformity
EC Declaration of Conformity: Directive Compliance
States compliance with directives on machines and radio equipment.
Support
Technical Support Contact Information
Lists contact information for technical support worldwide.

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