Stuart Turner 46636 Installation & Maintenance Instructions Manual

Stuart Turner 46636 Installation & Maintenance Instructions Manual

Flomate pumps

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MAINSBOOST
Flomate MBF Pumps
Installation & Maintenance Instructions
Please leave this instruction booklet with the owner as it contains important
guarantee, maintenance and safety information
Read this manual carefully before commencing installation.
This manual covers the following products:
MBF 100-1-15
Pt. No. 46635
MBF 300-1-15
Pt. No. 46637
MBF 200-1-15
Pt. No. 46636
PATENT
APPROVED
GB 2494485 A
CE compliant product
3

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Summarization of Contents

Product Overview
Product Description
Details the electric motor-driven peripheral pump with bypass and automatic control.
Application
Explains the pump's use for boosting domestic water pressure when mains supply is insufficient.
Storage Recommendations
Advises storing the product in a dry, frost, and vibration-free location.
General Safety Warnings
User and Application Restrictions
Restrictions on usage for children and commercial applications.
Operational Safety Precautions
Precautions for hot casing, electrical installation, and cord handling.
Electrical Safety and Installation Notes
Earthing and Supply Cord
Requirements for earthing via supply cord and its proper handling.
Installation Guidelines and Regulations
Guidelines on water temp, flow rate, pipework design, and pressure limits.
Pre-Installation Assembly
Pressure Vessel Preparation
Steps to prepare and attach the pressure vessel and adaptor.
Pump Assembly Attachment
Attaching the pump assembly to the pressure vessel and hose.
Hose and Strap Attachment
Securing Flexible Hoses
Using pipe straps and fitting short hoses to the pump assembly.
Important Installation Facts
Water Temperature and Flow Requirements
Specifies water temperature limits and required flow rate.
Pipework and Plumbing Regulations
Guidelines for pipework design, flux, and compliance with regulations.
Location Requirements
Access, Protection, and Ventilation
Guidance on pump accessibility, protection from elements, and ventilation.
Placement and Securing the Vessel
Advice on pump location point, floor mounting, and vessel securing.
Pipework Connections
Isolating Valves and Bypass
Importance of isolating valves and fitting a bypass pipe.
Pressure Regulator and Check Valve
Requirements for fitting a pressure regulator and double check valve.
Electrical Installation and Earthing
Regulations and Connection Safety
Electrical installation compliance, RCD use, and connection methods.
Wiring and Terminal Connections
Details on wiring color codes and terminal connections.
Wiring Diagram and Cord Management
Wiring Diagram and Fuse
Schematic of internal wiring and required fuse size.
Supply Cord Replacement and Gland
Procedures for cord replacement and cable gland fitting.
Pump Priming and Operation
Priming and Starting Steps
Instructions for filling, venting, and starting the pump.
Technical Support Contact
Contact information for technical assistance.
Maintenance Procedures
Safety and Air Charge Check
Precautions before maintenance and steps to check vessel air charge.
Trouble Shooting Details
Flow Switch Circuit Test
Procedure for testing the flow switch circuit using a magnet.
Fault Finding and Indicator Light
Procedure to verify the power indicator light on the PCB.
Post-Troubleshooting and Disposal
Terminal Box Re-fitting
Instructions for refitting the terminal box lid and screws.
Environment Protection
Guidance on product disposal and recycling.

Table of Contents