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Installation, Operation & Maintenance
Instructions
Please leave this instruction booklet with the owner as
it contains important guarantee, maintenance and safety
information
Read this manual carefully before commencing installation.
This manual covers the following products:
Monsoon Extra 2.6 bar PS
Pt. No. 46601
Monsoon Extra 3.6 bar PS
Pt. No. 46602
CE compliant product
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Summary of Contents for Stuart Turner Monsoon Extra 2.6 bar PS
- Page 1 Read this manual carefully before commencing installation. This manual covers the following products: Monsoon Extra 2.6 bar PS Monsoon Extra 3.6 bar PS Pt. No. 46601 Pt. No. 46602 CE compliant product...
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Page 2: Table Of Contents
This pump set must not be used for any other application without the written consent of Stuart Turner Limited. This pump MUST NOT be connected directly to the mains water supply. This appliance is not intended for use by persons (including children) ... -
Page 3: Checklist
CHECKLIST 28 mm isolating valve 28 mm copper outlet pipework (discharge). (non restrictive) and fittings (not supplied) to allow easy pump service. Short 28 mm copper pipe tails to connect between isolating valve and flexible pipes. 28 mm - G 1 connector (not supplied) must be fitted 28 mm flexible... -
Page 4: Important Facts - Read Before Commencing Installation
1 READ BEFORE COMMENCING PUMP INSTALLATION A. Water storage capacity. 1.11 The cold water storage capacity must be sufficient to meet the flow rates required by the pumped equipment and any other water using fittings and appliances, which may be operated simultaneously. 1.12 DO NOT allow the pump to run dry as damage to the shaft seal will result. -
Page 5: Location
2.23 Direction of flow: Ensure the water flow is in the direction of the arrow marked on the flow switch reed clamp (vertically upwards). 2.24 Flexible hoses: Use only the Stuart Turner supplied hoses to connect the pump. 2.25 The hoses must be used and kept straight with a maximum allowable bend of 30 2.26 NRV’s: DO NOT install non-return valves, or devices which contain non-return... - Page 6 2 LOCATION Unvented hot water cylinder Cold water Hot water Fig. 2 2.28 Cold water mains: DO NOT connect the pump to the cold water mains. 2.29 Cold water supply: The pump must be supplied with a dedicated air free supply direct from the cold water storage tank in 28 mm pipework.
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Page 7: Electrical Installation
3 ELECTRICAL INSTALLATION / EARTHING 3.11 Regulations: The electrical installation must be carried out in accordance with the current national electrical regulations and installed by a qualified electrician. 3.12 Safety: In the interests of electrical safety a 30 mA residual current device (R.C.D. - Page 8 3.19 Connections: The pump must be permanently connected to the fixed wiring of the mains supply using the factory fitted supply cord, this must be a fused spur off the ring main and NOT connected to the boiler or the immersion heater circuits. 3.20 Wiring of connection unit: WARNING: This appliance must be earthed.
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Page 9: Commissioning
damage will result if the pump runs dry. 4.15 For Further Technical Support: Phone the Stuart Turner Pump Assist team on 0844 98 000 97. Our staff are trained to help and advise you over the phone. Cont ... -
Page 10: Maintenance
5 MAINTENANCE 5.11 Inlet strainer: Incorporated in the strainer is a removable gauze filter which may require periodic cleaning. The frequency of this operation is dependent upon installation conditions. The strainer is located in the inlet pipework to the pump (Fig. 1). The gauze filter is removed as follows:- a) Isolate pump electrically. - Page 11 Air Precharge Model Schrader valve bar (psi) (under cap) All other 2.1 (30) models Pressure vessel Fig. 8 5.13 Water scale: Deposits of scale are released in areas of hard water (usually south of a line between the Wash and Bristol Channel), scale can cause the mechanical seal to stick if left without use for long periods.
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Page 12: Technical Specifi Cation
Gross Weight (including accessories) 17 Kg 18.5 Kg Stuart Turner reserve the right to amend the specification in line with its policy of continuous development of its products. *Note: Max working pressure is the maximum pressure that can be applied to the pump internal casing under any installation conditions. -
Page 13: Trouble Shooting
7 TROUBLE SHOOTING GUIDE Symptoms Probable Cause Recommended Action Pump will not start. Electrical supply. Check wiring connections. Check all switches are ‘on’. Check fuse (see fuse section). Check circuit breaker is set. Failed reed switch/PCB. Contact Pump Assist. Recommended static inlet/outlet Re-position pump (see Section 2 - Location). - Page 14 7.11 Dry Run Protection: This pump is fitted with a safety control circuit, which will detect the following fault condition: Dry running caused by water starvation to the pump. Should the pump run out of water it will stop as part of a “protective logic sequence”, detailed below.
- Page 15 Briefly reconnect the mains power supply to the pump – the indicator light should illuminate if the pump has been correctly wired. Isolate the mains electrical power supply from the pump. Re fit the terminal box lid ensuring no cables are trapped. ...
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Page 16: Guarantee
Trading Standards Department or Citizen’s Advice Bureau. In the event of a claim please telephone Stuart Turner Limited on 0844 980 0097 before taking any further action. If you have any doubt about removing a pump, please consult a professional. - Page 17 Cont ... - 17 -...
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- Page 20 Signed ......... Stuart Turner are an approved company to BS EN ISO 9001:2000...
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