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Applied Thermal Control Ltd
39 Hayhill Industrial Estate
Installation, Operation & Service Manual
Barrow-upon-Soar, Loughborough
LE12 8LD, United Kingdom
R05
+44 (0) 1530 839 998
Service@thermalexchange.co.uk
Support@app-therm.com
DOCUMENT DETAILS
Date 23/JUN/2022
Compiled by MJH
Page 1 / 5
Revision 1
Opening section R05
1
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Table of Contents
Related Manuals for ATC R05
Summarization of Contents
R05 Operation and Service Manual
Manual Introduction and Overview
Provides an introduction to the R05 Installation, Operation & Service Manual.
Document Control and Change Log
Details document revision history and any changes made.
Product Specifications
Lists detailed technical specifications for the R05 chiller.
Safety Notices and Warnings
Crucial safety precautions, cautions, and warnings for operating the R05.
Included Annexes Summary
Lists all supplementary annexes providing detailed technical information.
Annex A-1: Shipping & Unpacking
Unpacking Procedures
Step-by-step guide for safely removing the equipment from its packaging.
Manual Handling Recommendations
Guidelines for safe lifting and handling, including weight limits and best practices.
Annex B-12: Site & Environmental Requirements
R05 Installation Site Requirements
Covers rack mounting, clearance, and indoor use for the R05 unit.
Environmental Conditions for Operation
Specifies acceptable ambient temperature, humidity, and air quality.
Electrical Supply and Plumbing Guidelines
Details required electrical specifications and fluid connection guidelines.
Annex C-6: Installation Guide
Air-Cooled Unit Installation
Guidance for installing air-cooled refrigerated units.
Hose and Fitting Recommendations
Best practices for fluid lines, hoses, and adapter connections.
Backfilling Procedures
System Filling and Pressure Considerations
Steps for filling the system with fluid, considering potential pressure issues.
Annex D-1: Fluid Handling & Startup
Filling and Starting Procedures
Step-by-step guide for filling the chiller and initiating operation.
Draining Procedures
Instructions on how to safely drain the chiller system.
Annex E-1: Controller Operation
Controller Interface Views
Explains different display screens and their functions on the controller.
Program Mode and Management
Guides users through setting up and managing operational programs via the controller.
Software Management and Updates
Procedures for managing software, logs, and performing updates on the controller.
Engineering and Error Views
Accessing engineering parameters, system status, and troubleshooting error codes.
Maintenance Prompts and Passcode Entry
Managing maintenance schedules and accessing settings via passcode.
Factory and User Settings Configuration
Configuring various operational parameters through factory and user settings.
Measurement Units and Modbus Communication
Setting units of measurement and configuring Modbus communication.
System Configuration Settings
Adjusting compressor, fan, calibration, and default setpoint parameters.
Display and Clock Settings
Customizing display, theme, real-time clock, and file path settings.
PID Control Settings
Configuring Proportional-Integral-Derivative (PID) control loops for cooling and heating.
Software Update Procedure
Step-by-step guide for updating the controller software using a USB drive.
Annex F-5: Pressure & Flow Adjustment
Centrifugal/Turbine Pump Operation
Explanation of pump types and their characteristics in the system.
Component Layout and Functions
Identifies key components and their functions within the pump and fluid circuit.
Annex G-1: Troubleshooting Guide
Mini & R05 Common Issues
Addresses common symptoms and potential causes for system issues.
Annex H-1: End-User Maintenance
Periodic Maintenance Schedule
Outlines weekly, monthly, and annual maintenance tasks for end-users.
Annex I-1: Technician Maintenance
Generic Maintenance for Technicians
Procedures and safety warnings for technicians performing maintenance.
Annex J-5: Conflict Minerals Compliance
Conflict Minerals Compliance Statement
ATC's statement on sourcing materials responsibly regarding conflict minerals.
Annex J-7: REACH Compliance
REACH Regulation Overview
Explanation of the European REACH chemical regulation.
REACH Compliance Statements
ATC's compliance statements regarding REACH Annexes and SVHC substances.
Annex J-8: POPs Compliance
POPs Regulation Overview
Explanation of the European POPs (Persistent Organic Pollutants) regulation.
POPs Compliance Statement
ATC's certification of product compliance with POPs regulations.
Annex J-10: RoHS Compliance
RoHS Directive Overview
Explanation of the Restriction of Hazardous Substances (RoHS) directive.
RoHS Compliance Statements
ATC's compliance statements for different versions of the RoHS directive.
Annex J-12: UKCA Declaration
UKCA Declaration of Conformity
UK conformity assessment declaration for the R-Series machinery.
Machinery Identification and Regulations
Details machinery identification and applicable UK regulations.
Annex J-13: EU Declaration of Conformity
EU Declaration of Conformity
EU conformity declaration for the R-Series machinery, listing directives and standards.
Machinery Identification and Directives
Details machinery identification and relevant EU directives.
Annex K-1: Warranty Terms
ATC Product Warranty Information
Explains the warranty period, fulfillment, shipping charges, and procedures.
Annex M-1: Recommended Spares
Recommended Spares Overview
Lists recommended spare parts categorized by chiller series and type.
R05-Specific Spares
R05 Model Spare Parts
Lists spare parts specifically recommended for the R05 model.
Harp® 134a Safety Data Sheet
Product Identification and Supplier Details
Identifies the product, supplier, and contact information for Harp® 134a.
Hazard Identification and First Aid
Details hazards, classifications, label elements, and essential first-aid measures.
Composition and Firefighting Measures
Information on chemical composition and appropriate firefighting procedures.
Release Measures and Handling/Storage
Guidelines for accidental release, safe handling, and storage of the substance.
Exposure Controls and Physical Properties
Personal protection, exposure limits, and physical/chemical properties of Harp® 134a.
Stability, Reactivity, and Toxicology
Information on chemical stability, reactivity, hazardous decomposition, and toxicological effects.
Ecological and Disposal Information
Data on environmental impact, biodegradability, and proper disposal methods.
Transport and Regulatory Information
Guidelines for transporting Harp® 134a and relevant safety regulations.
General Information and Hazard Statements
Additional information, SDS source, and hazard statements for Harp® 134a.
Hexid A4 Heat Transfer Fluid Safety Data Sheet
Product Identification and Hazards
Identifies Hexid A4 fluid and its hazard classification according to regulations.
Composition, First Aid, and Firefighting
Details chemical composition, first-aid measures, and firefighting guidance for the fluid.
Exposure Controls and Physical Properties
Outlines personal protective equipment, exposure limits, and physical characteristics.
Stability, Reactivity, and Toxicology
Information on chemical stability, potential hazards, and toxicological effects of Hexid A4.
Ecological, Disposal, and Transport Information
Data on environmental impact, disposal, and transport regulations for the fluid.
Regulatory and Other Information
Details regulatory compliance and additional information sources for Hexid A4.
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