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PARTS, OPERATION AND MAINTENANCE MANUAL
THIRD GENERATION
READ THIS MANUAL BEFORE USING THESE PRODUCTS. This manual
contains important safety, installation, operation and maintenance infor-
mation. Make this manual available to all persons responsible for the
operation, installation and maintenance of these products.
These instructions apply only to winches designed by Ingersoll-Rand that are identified for
personnel lifting by a permanent nameplate attached to the winch at the factory.
Always operate, inspect and maintain this winch in accordance with American National
Standards Institute Safety Code (ASME B30.7) and any other applicable safety codes and
regulations.
Refer all communications to the nearest Ingersoll-Rand Material Handling Office or
Distributor.
Form MHD56115
Edition 1
October 1997
71300248
© 1997 Ingersoll-Rand Company
MODEL FA5A-MR
ManRider
1
Form MHD56115
®
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Table of Contents
Related Manuals for Ingersoll-Rand ManRider force5 FA5AMR-LAK1
Summarization of Contents
Safety Information
Hazard Identification and Safety Summary
Defines hazard signal words and key safety points regarding structures and load devices.
Rigging Safety Practices
Operator responsibilities for safe rigging techniques and adherence to standards.
General Information
Man-Rider Winch Limitations
Conditions under which Man-Rider approval terminates, including maintenance and code compliance.
Component Traceability
Identifies traceable parts and outlines manufacturing documentation processes.
Safe Winch Operating Instructions
Man-Rider Operation Guidelines
Specific safety instructions for Man-Rider winch operation to prevent termination of warranties.
General Operation Guidelines
General safety practices and warnings to avoid unsafe operating practices.
Installation
Mounting Procedures
Detailed steps and precautions for securely mounting the winch to a foundation.
Wire Rope Installation Guidance
Guidance on installing the wire rope, including fleet angle and spooling.
Wire Rope Selection
Wire Rope Handling and Installation
Guidelines for safe handling, selection, and installation of wire rope.
Air Supply System
Air Lines, Lubricator, and Filter
Requirements for air supply lines, lubricator, and filter for optimal performance.
Operation
Initial Winch Operating Checks
Checks to perform before placing the winch into service for the first time.
Key Operation Aspects
Operator responsibilities and critical points for safe winch operation.
Winch Controls
Throttle Control Options
Description of winch-mounted and remote throttle controls.
Remote Control Pendant Operation
How to operate the remote control pendant for winch control.
Winch Brakes
Automatic Disc Brake Operation
Description and operation of the automatic disc brake system.
Automatic and Manual Drum Brake Operation
Description and operation of automatic and manual drum brake systems.
Inspection
Inspection Records and Reporting
Requirements for maintaining inspection and test records for winches.
Frequent Inspection Procedures
Visual inspections performed by operators at the start of shifts.
Lubrication
Reduction Gear and Disc Brake Lubrication
Lubrication procedures for reduction gear and disc brake components.
Initial Oil Change and Procedures
First oil change recommendations and fill/drain procedures.
Maintenance
Thermoplastic Coating Care
Procedures for maintaining thermoplastic coating on winch parts.
Component Cleaning, Inspection, and Repair
Methods for cleaning, inspecting, and repairing winch components.
Heat Source Safety Precautions
Safety warnings when using heat sources during maintenance.
Air Preparation Assembly Parts Drawing and Parts List
Accessories and Kits
Lists available accessories and kits for the winch.
Parts Ordering Information
Return Goods Policy
Policy regarding returned goods and warranty service.
Unit Disposal Recommendations
Recommendations for unit disposal and material recycling.
Warranty
Hoist and Winch Limited Warranty Terms
Terms and conditions of the limited warranty for hoists and winches.
Shipment Damage Claims
Information on handling claims for loss or damage during shipment.
International Office Locations
Regional Office Contacts
Contact details for regional sales offices in Canada, Asia Pacific, and Russia.
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