Eaton 93E G2 200/160 User And Installation Manual

Eaton 93E G2 200/160 User And Installation Manual

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User's and installation
guide
Eaton 93E Generation 2 UPS
100-200 kVA (380/400/415V)
P-164000848

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Summarization of Contents

How to Read This Manual
Safety-Related Signs
Explains safety-related signs used in the document.
Safety Symbols
Details hazard, prohibited, and mandatory action symbols for safety.
Conventions Used in This Document
Explains type conventions like bold, italic, and screen type used.
Glossary
Provides a list of acronyms and their meanings for Eaton UPS products.
Safety Instructions
Audience
Identifies the intended audience for the manual: planners, installers, and users.
CE Marking
States the product's compliance with European directives and harmonized standards.
User Precautions
Outlines permitted user operations and general safety precautions for UPS use.
Environment
Specifies recommended installation environment, temperature, and humidity for the UPS.
Symbols on the UPS and Accessories
Illustrates common symbols on UPS units alerting users to important information.
For More Information
Provides contact information for inquiries and support regarding the UPS system.
Introduction to Eaton 93E 100-200 kVA Generation 2 UPS
UPS System Overview
Describes the basic components and function of the Eaton 93E UPS system.
Single UPS Operating Modes
Details the four operating modes: Double conversion, HE, Bypass, and Stored energy.
Double Conversion (Normal) Mode
Explains the default operating mode where AC power is converted to DC then back to AC.
High-Efficiency Mode
Describes the HE mode where AC power bypasses the power module for higher efficiency.
Bypass Mode
Explains the bypass mode where the load is directly supplied by utility AC power.
Stored Energy Mode
Details the mode where the UPS uses battery power to supply the inverter during outages.
UPS Features
Provides an overview of the standard features of the Eaton UPS.
Installation Features
Describes features related to power and control wiring routing during installation.
Control Panel
Details the front panel controls including LCD and push buttons for UPS operation.
Customer Interface
Explains signal input monitoring and MiniSlot communication bays for system integration.
High-Efficiency Mode
Describes the HE mode for increased efficiency while maintaining load protection.
Advanced Battery Management
Explains the 3-stage charging system to optimize battery service life.
Power Conditioner
Details the Power Conditioner mode, providing conditioned voltage and frequency.
Frequency Converter
Describes the Frequency Converter mode for outputting a different frequency than input.
Options and Accessories
Lists available options and accessories for enhancing UPS functionality.
External Battery Cabinet
Describes external battery cabinets for extended backup power protection.
Tie Cabinet (System Parallel Module)
Explains tie cabinets for paralleling UPS units for increased capacity or redundancy.
Parallel System
Details parallel UPS systems for enhanced capacity, redundancy, and load sharing.
Monitoring and Communication
Covers optional MiniSlot cards for protocols like SNMP, HTTP, Modbus.
Maintenance Bypass Switch
Describes the optional MBS for servicing the UPS without interrupting critical systems.
24 V Battery Shunt Trip (OVT)
Explains the OVT control for tripping external battery breakers.
Battery System
Details the battery system providing short-term backup power during interruptions.
Basic System Configurations
Lists possible basic UPS system configurations with external battery cabinets.
Single UPS Unit System Oneline Configurations
Shows simplified internal structure diagrams for single UPS units.
UPS Installation Plan and Unpacking
Creating an Installation Plan
Guides users on creating a logical plan for UPS installation based on document procedures.
Installation Checklist
Provides a checklist for single unit installation to ensure all steps are completed.
Site Preparations
Outlines site requirements for optimal UPS system performance and safety.
Environmental and Installation Considerations
Lists guidelines for UPS installation environment, floor, temperature, and humidity.
UPS System Power Wiring Preparations
Details guidelines for preparing power wiring, including floor suitability and environment.
UPS External Power Cable Terminations
Specifies terminal functions, bus landing, torque, and bolt size for cable connections.
UPS External Power Cable Terminations
Specifies terminal functions, bus landing, torque, and bolt size for 160-200 kVA units.
Input/Output Ratings and External Wiring Recommendations
Provides ratings and wiring recommendations for UPS input, output, and battery connections.
Recommended External Circuit Breaker Ratings
Lists recommended circuit breaker ratings for conditional short-circuit current.
UPS System Interface Wiring Preparation
Details preparation for control wiring, signal inputs, and EPO connections.
Unpacking and Unloading the UPS
Provides instructions and safety precautions for unpacking and unloading the UPS cabinet.
UPS System Installation
Installing UPS External Battery Cabinet and Battery Power Cabling
Guides on installing external battery cabinets and connecting battery power cabling.
External Power Wiring Installation
Instructs on routing and connecting external power wiring for the UPS system.
Installing Interface Connections
Covers the process of installing interface connections like signal inputs.
Installing Signal Input Connections
Details the procedure for connecting signal input wiring to the UPS.
Installing Parallel Pull Chain and CAN Control Wiring and Connections
Guides on wiring for parallel UPS systems, including pull chain and CAN control.
Installing MiniSlot Interface Connections
Explains how to install interface connections using MiniSlot cards.
Installing External Battery Breaker and +24 V Battery Shunt Trip (OVT)
Details connections for external battery breakers and OVT signals.
Installing a Remote EPO Switch
Provides instructions for installing a remote Emergency Power-Off switch.
Initial Startup
Describes the requirements for initial startup and operational checks by authorized personnel.
Completing the Installation Checklist
Emphasizes completing the installation checklist before system verification and commissioning.
Communication Interfaces
MiniSlot Cards
Introduces compatible MiniSlot cards like Gigabit Network and Industrial Gateway cards.
Signal Input (Building Alarm) Monitoring
Explains how to connect monitoring devices like smoke detectors to UPS signal inputs.
UPS Operating Instructions
UPS Controls and Indicators
Identifies and describes the controls and indicators used for monitoring UPS operation.
Using the Control Panel
Guides on using the UPS control panel, including its components and functions.
Status Indicators
Explains the meaning of status indicators (green, yellow, red LEDs) for UPS operation.
System Events
Describes how UPS system events are indicated via horns, lights, and messages.
Using the LCD and Push Buttons
Details how to use the LCD display and navigation push buttons for UPS interaction.
Using the Menu
Explains how to navigate the UPS menu system using the LCD and push buttons.
Mimic Screen
Describes the Mimic screen showing internal components and system status graphically.
Display Menu Operation
Explains how to access and use different display menus like Meters, Events, History, Controls, Setup.
System Controls
Guides on using system controls for normal operation, bypass, load off, and charger commands.
Starting the UPS System in the Double Conversion (Default) Mode
Step-by-step procedure to start the UPS in its default double conversion mode.
Starting the UPS in the Bypass Mode
Procedure to start the UPS in bypass mode when inverter output is unavailable.
Transferring from the Double Conversion Mode to the Bypass Mode
Instructions for transferring the UPS load to bypass mode from double conversion.
Transferring from the Bypass Mode to the Double Conversion Mode
Instructions for transferring the UPS load back to double conversion mode from bypass.
Transferring from the Double Conversion Mode to the HE Mode
Procedure to transfer the UPS load from double conversion to High-Efficiency mode.
Transferring from the HE Mode to the Double Conversion Mode
Procedure to transfer the UPS load from High-Efficiency mode back to double conversion.
Transferring from Normal Operation Modes to Internal Maintenance Bypass (Optional on 100-120 kVA)
Steps to transfer load to internal maintenance bypass on specific models.
Transferring from Internal Maintenance Bypass to Normal Mode (Optional on 100-120 kVA)
Steps to transfer load back to normal mode from internal maintenance bypass.
Shutting Down the UPS System and Critical Load
Procedure for safely shutting down the UPS and its critical load for maintenance.
Charger Control
Instructions for turning the UPS battery charger on and off.
Battery Test
Guides on initiating a user-tested battery test to check its load support capability.
Using the UPS LOAD OFF Command
Explains how to use the LOAD OFF command to power down the UPS output and de-energize the load.
Using the Remote Emergency Power-Off Switch
Details the use of the remote EPO switch for emergency shutdown of the UPS.
Multiple UPS Parallel Operation
Provides operating instructions for UPS systems configured with multiple units in parallel.
Starting the Parallel UPS in the Double Conversion Mode (Default Mode)
Step-by-step procedure to start a parallel UPS system in default double conversion mode.
Starting the Parallel UPS in the Bypass Mode
Procedure to start a parallel UPS system in bypass mode if inverter output is unavailable.
Transferring from the Double Conversion Mode to the Bypass Mode
Instructions for transferring a parallel UPS system to bypass mode.
Transferring from the Bypass Mode to the Double Conversion (Normal) Mode
Instructions for transferring a parallel UPS system back to double conversion mode.
Shutting Down a Single UPS
Procedure for shutting down a single UPS unit from operation.
Starting a Single UPS
Procedure to restart a single UPS unit after it has been shut down.
Shutting Down the UPS System and Critical Load
Steps to shut down the entire UPS system and critical load for maintenance.
Using the UPS LOAD OFF Command
Explains how to use the LOAD OFF command in parallel systems for shutdown.
UPS Maintenance
Important Safety Instructions
Critical safety warnings and precautions for performing UPS maintenance.
Performing Preventive Maintenance
Outlines routine checks for maintaining UPS and battery health.
Daily Maintenance
Daily checks to ensure the UPS area is clear, air intakes are unobstructed, and environment is suitable.
Monthly Maintenance
Monthly checks on system parameters and UPS air filters for optimal performance.
Periodic Maintenance
Periodic inspection for overheating components, wiring, and bolted connections.
Annual Maintenance
Annual preventive maintenance tasks performed by authorized personnel.
Battery Maintenance
Safety precautions and procedures for battery replacement and maintenance by authorized personnel.
Recycling the Used UPS or Batteries
Guidelines for proper disposal and recycling of UPS units and batteries, including WEEE symbols.
Maintenance Training
Information on obtaining training and services for UPS maintenance.
Technical Data
Model Numbers
Lists the available UPS models with their power ratings and frequencies.
UPS System Input
Provides technical specifications for the UPS system input, including voltage, frequency, and current.
UPS System Output
Details the technical specifications for the UPS system output, including voltage, frequency, and load factor.
UPS Environmental Specifications
Lists environmental requirements for UPS operation, including temperature, altitude, and humidity.
Directives and Standards
Lists safety, EMC, environmental, RoHS, WEEE, Batteries, and Packaging directives and standards.
Warranty
General
Outlines the product warranty terms, conditions, and manufacturer responsibilities.
Whom to Contact in Case of Warranty
Provides information on who to contact for warranty claims and required documentation.
Appendix A: Recommended Secure Hardening Guidelines
Secure Configuration Guidelines
Provides guidelines for secure configuration and hardening to minimize cybersecurity risks.

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