Related Manuals for Woodward easYgen-3100 P2
Summarization of Contents
General Information
About This Manual
Provides overview of the manual's content and structure.
Revision History
Details changes and updates across different software versions.
Safety Instructions
Depiction Of Notes And Instructions
Explains symbols and signal words used for safety instructions.
Copyright And Disclaimer
Outlines manual copyright, liability limitations, and usage recommendations.
Service And Warranty
Provides information on customer service and warranty terms.
Safety
Covers essential safety information, including intended use and personnel qualifications.
System Overview
Display And Status Indicators
Describes the easYgen-3200 display and easYgen-3100 LEDs for status indication.
Hardware Interfaces (Terminals)
Details the available terminals for easYgen-3100/3200 and connection setup information.
Application Modes Overview
Presents the basic functions available via different application modes.
Installation
Mount Unit (Sheet Metal Housing)
Provides dimensions and installation instructions for the sheet metal housing.
Mount Unit (Plastic Housing)
Details dimensions and mounting options for the plastic housing unit.
Setup Connections
Covers general notes, wire sizes, and terminal allocation for connections.
Wiring Diagram
Illustrates the wiring diagram for the easYgen-3200 and easYgen-3100.
Power Supply
Provides essential safety warnings and schematic for power supply connections.
Charging Alternator
Explains the function and wiring of the charging alternator D+.
Voltage Measuring
Details voltage measurement setup, including generator and mains voltage.
Current Measuring
Covers generator and mains current measurement procedures.
Power Measuring
Illustrates power measurement wiring and displays various power values.
Power Factor Definition
Defines power factor and explains inductive vs. capacitive circuits.
Magnetic Pickup Unit (MPU)
Explains MPU input, overview, and schematic, including shield connection rules.
Discrete Inputs
Details discrete inputs, including warnings and configuration for normally open/closed states.
Relay Outputs (LogicsManager)
Describes relay outputs, including caution notes and application mode assignments.
Analog Inputs (0 to 500 Ohm | 0/4 to 20 mA)
Covers analog input configuration, including general notes and characteristic curves.
Analog Outputs
Details analog outputs, including controller wiring and available types.
Serial Interfaces
Covers RS-485 and RS-232 interfaces with pin assignments and connection diagrams.
CAN Bus Interfaces
Explains CAN bus topology, baud rates, and troubleshooting common problems.
Connecting 24 V Relays
Provides guidance on connecting 24 V relays and implementing interference suppression circuits.
Configuration
Basic Setup
Covers basic setup operations like language, clock, and display configuration.
Configure Measurement
Details configuration of measurement parameters including dependencies and generator/mains data.
Configure Transformer
Explains configuration of potential and current transformers for generator and mains.
External Mains Active Power
Covers configuration for external mains active power measurement.
External Mains Reactive Power
Details configuration for external mains reactive power measurement.
Function Of Inputs And Outputs
Describes the grouping and functions of discrete inputs.
Discrete Inputs
Details discrete inputs, including warnings and configuration for normally open/closed states.
Discrete Outputs
Explains programmable and fixed discrete outputs and their application modes.
Configure Monitoring
Covers monitoring functions for generator, mains, and system parameters.
Generator
Details monitoring functions for generator parameters like voltage, frequency, and current.
Mains
Covers monitoring functions for mains parameters like voltage, frequency, and power.
Engine
Details monitoring functions for engine parameters like overspeed, underspeed, and speed detection.
Breaker
Covers configuration and monitoring for Generator Circuit Breaker (GCB) and Mains Circuit Breaker (MCB).
Configure GCB
Details circuit breaker monitoring, including reclose and open alarms for GCB.
Synchronization GCB
Describes monitoring of GCB synchronization and timeout parameters.
Configure MCB
Covers circuit breaker monitoring for MCB, including reclose and open alarms.
Synchronization MCB
Describes monitoring of MCB synchronization and timeout parameters.
Transition Modes (Breaker Logic)
Explains different breaker logic modes like Parallel, Open Transit, Closed Transit, and External.
Parameters
Details parameters for application modes, including breaker transition modes.
Inputs And Outputs
Covers configuration of Analog Inputs and Outputs.
Analog Inputs
Details configuration of analog inputs, including characteristic curves and scaling points.
External Analog Inputs
Describes configuration of external analog inputs, including supported sender types.
Discrete Inputs
Details discrete input configuration, including alarm classes and pre-assigned functions.
External Discrete Inputs
Covers configuration of external discrete inputs and their parameter IDs.
Discrete Outputs (LogicsManager)
Explains discrete outputs controlled via LogicsManager, including application mode assignments.
Analog Outputs
Details analog outputs 1 and 2 configuration, including PWM signal and hardware type.
External Analog Outputs
Describes configuration of external analog outputs, including parameter IDs.
Engine
Covers engine type configuration, including start/stop logic and diagrams.
Engine Type
Details engine type configuration (Diesel, Gas, External) and start/stop sequences.
Magnetic Pickup Unit
Explains MPU input configuration, including flywheel teeth and speed measuring range.
Idle Mode
Covers idle mode configuration, including its effect on monitoring and exceptions.
Automatic Run
Explains automatic engine start conditions and breaker logic.
Critical Mode
Details critical mode operation, including alarm reclassification and conditions.
Configure Controller
Covers controller settings like PID tuning, frequency, and voltage control.
PID {x} Control
Explains PID controller configuration, including parameters like Proportional, Integral, and Derivative gain.
Frequency Control
Details frequency control functions, including kick impulse and droop characteristics.
Load Control
Covers load control configuration, including setpoints and ramp settings.
Power Factor Control
Details power factor control tasks, including PID and three-step controller options.
Configure Breakers
Covers configuration of breaker logic modes like Parallel, Open Transit, Closed Transit, and External.
Dead Bus Closing GCB
Explains dead busbar closure for GCB, including automatic and manual operations.
Synchronization GCB/MCB
Describes synchronization conditions for GCB and MCB in automatic and manual modes.
Dead Bus Closing MCB
Explains dead busbar closure for MCB, including automatic and manual operations.
Open GCB
Details conditions for opening the GCB, including stop modes and alarm conditions.
Open MCB
Explains conditions for opening the MCB, including emergency power and softkey operations.
Transition Modes (Breaker Logic)
Explains different breaker logic modes like Parallel, Open Transit, Closed Transit, and External.
Parameters
Details parameters for application modes, including breaker transition modes.
Operation
Access Via PC (ToolKit)
Covers accessing the unit via PC using Woodward ToolKit software.
Install ToolKit
Provides instructions for installing the ToolKit software from CD or website.
Install ToolKit Configuration Files
Details the installation process for ToolKit configuration files from CD or website.
Configure ToolKit
Guides on changing ToolKit settings, including options and tool configurations.
Connect ToolKit
Provides instructions for connecting ToolKit to the easYgen unit via RS-232 or CAN bus.
View And Set Values In ToolKit
Explains basic navigation and value/status fields within ToolKit.
Front Panel Access
Details accessing the unit via the front panel, including trending and specialized menu screens.
Front Panel
Describes the front panel layout, display, buttons, LEDs, and hardware buttons.
Basic Navigation
Explains the main screen layout, values, status messages, alarm messages, and softkeys.
Status/Monitoring Screens
Displays monitored values or set parameters for various system components.
Value Setting Screens
Describes screens for setting values, including configure language/clock and enter password.
Specialised Menu Screens
Details specialized menu screens like Main Screen Voltage Display and Alarm List.
Sequencing
Shows gensets in load sharing, operation mode, and GCB state.
States easYgen
Displays the states of the easYgen devices and operation mode.
Setpoints
Allows adjustment of setpoints for frequency, voltage, and power factor.
PID1 - PID3
Provides direct access to PID control settings for package 2.
Synchroscope (Generator/Busbar And Busbar/Mains)
Indicates actual phase angle between busbar and generator or mains.
LogicsManager Conditions
Displays conditions of all LogicsManager command variables.
Mains Decoupling Threshold
Allows configuration of mains decoupling thresholds and test modes.
Test Mains Decoupling (VDE AR-N 4105)
Provides access to the Mains Decoupling Test function, restricted to specific code levels.
CAN Interface 1/2 State
Displays the state of CAN interface 1 and 2, indicating bit assignments.
Genset Bad Parameter Alignment
Shows easYgen devices configured differently than the current device.
Change Operating Modes
Covers changing operating modes between STOP, MANUAL, and AUTOMATIC.
Operating Mode STOP
Details activation and system reaction to operating mode STOP.
Operating Mode MANUAL
Explains general usage of MANUAL operating mode for engine and breaker control.
Operating Mode AUTOMATIC
Covers automatic operation of engine, GCB, and MCB via interface or automatically.
Restore Language Setting via HMI and Softkeys
Provides step-by-step instructions to change the language setting via HMI and softkeys.
Application
Application Modes Overview
Presents the basic functions available via different application modes.
Basic Applications
Details basic application modes like A01 (None), A02 (GCBopen), A03 (GCB), and A04 (GCB/MCB).
Application Mode A01 (None)
Describes application mode A01 where breaker control is external.
Application Mode A02 (GCBopen)
Describes application mode A02 for isolated operation applications.
Application Mode A03 (GCB)
Describes application mode A03 where only GCB is operated by the easYgen.
Application Mode A04 (GCB/MCB)
Describes application mode A04 for mains parallel operation with generator, mains, and engine protection.
Multiple Genset Applications
Covers applications for multiple units in mains parallel operation.
Configuring Load-Dependent Start/Stop
Details configuration of load-dependent start/stop for isolated and mains parallel operations.
Configuring Automatic Operation
Guides on configuring automatic run and LogicsManager functions for starting the generator.
Configuring Emergency Operation
Details configuration for emergency operation initiation based on mains failure or MCB issues.
Configuring Power Control
Explains configuration of power controller using internal power setpoint 1.
Special Applications
Covers special applications like Generator Excitation Protection and Analog Input configuration.
Generator Excitation Protection
Details power factor monitoring for generator over/under excitation protection.
Configuring A Setpoint Control Via Analog Input
Illustrates configuring an easYgen to use an external load setpoint via analog input.
Configuring the rated generator power
Explains how to configure parameters for rated generator power.
Configuring the analog input for real power setpoint
Details the configuration of analog input for real power setpoint.
Configuring the load controller
Guides on configuring the load controller to use fixed or variable load setpoints.
Creating Self-Toggling (Pulsing) Relays
Explains how to set up pulsing relays using LogicsManager functions.
Changing A Starter Battery Set
Describes how to change starter battery sets using LogicsManager.
Performing Remote Start/Stop And Acknowledgement
Details configuring remote start/stop/shutdown/acknowledgement via CAN bus or Modbus.
Operating Modes
Describes operating modes like AUTOMATIC and STOP, and their configuration via LogicsManager.
Setting Up A Test With Or Without Load
Explains how to set up test modes with or without load.
Connecting An IKD 1 On CAN Bus 1
Provides instructions for connecting IKD 1 expansion boards to CAN bus 1.
Configuring A PWM Duty Cycle For A CAT ADEM Controller
Details configuring PWM duty cycle for a CAT ADEM controller.
Connecting A GSM Modem
Explains how to establish cellular connection using a GSM modem for remote control and alarms.
Connecting A Landline Modem
Describes establishing phone connection using a landline modem for remote control and alarms.
Phase Angle Compensation
Allows adapting phase angle measurement system according to transformer type and GCB/MCB compensation.
Start/Stop Logic Mode "Off"
Disables start/stop sequence, allowing external control via PLC.
Neutral Interlocking
Controls Neutral Contactor (NC) of each generator for ensuring single neutral connection to earth.
CANopen Applications
Covers CANopen applications including Remote Control and Data Protocols.
Remote Control
Details remote start/stop, shutdown, and acknowledgement via CAN/Modbus.
Transmitting A Frequency Setpoint
Explains transmitting frequency setpoints via CANopen protocol using RPDO or SDO.
Transmitting A Voltage Setpoint
Explains transmitting voltage setpoints via CANopen protocol using RPDO or SDO.
Transmitting A Power Factor Setpoint
Explains transmitting power factor setpoints via CANopen protocol using RPDO or SDO.
Remotely Changing The Setpoint
Details remotely changing setpoints via CANopen protocol using LogicsManager command variables.
Sending A Data Protocol via TPDO
Provides configuration examples for sending data objects via CANopen TPDO.
Troubleshooting
Covers common troubleshooting issues for CAN bus and Modbus communication.
Modbus Applications
Details Modbus applications including remote control and parameter settings.
Remote Control
Covers remote start/stop, shutdown, and acknowledgment functions via Modbus protocol.
Changing Parameter Settings
Explains changing parameter settings, including password access and Modbus addressing.
Configuration Of LogicsManager Functions
Details configuring LogicsManager functions for remote access via Modbus.
Configuration Of The LogicsManager "Operation mode AUTO"
Explains configuring LogicsManager function for automatic operation mode.
Configuration Of LogicsManager Function "External Acknowledge"
Details configuring LogicsManager function for external acknowledgement.
Configuration Of LogicsManager Function "Start w/o Load"
Explains configuring LogicsManager function for starting the engine without load.
Interfaces And Protocols
Interfaces Overview
Provides an overview of the easYgen-3100/3200 interfaces and supported protocols.
CAN Interfaces
Details CAN interface 1 (Guidance level) and CAN interface 2 (Engine level).
Serial Interfaces
Covers RS-232 and RS-485 serial interfaces with pin assignments and functionality.
CANopen Protocol
Explains the CANopen communication protocol and device profile specification.
Modbus Protocol
Details the Modbus protocol, its addressing, and available tools for configuration.
Load Share Control
Covers proportional load and/or var sharing for multiple generators.
Technical Specifications
Technical Data
Provides product label details and technical data for measuring values.
Measuring Values
Details measuring values for voltage, current, and frequency.
Ambient Variables
Lists ambient variables like power supply, degree of pollution, and insulation voltage.
Inputs/Outputs
Describes discrete inputs and outputs, including potential free and galvanically isolated.
Interface
Details interface specifications for RS-232, RS-485, and CAN bus connections.
Battery
Provides information on battery type, life span, and replacement.
Housing
Details housing types (Plastic, Sheet metal) and dimensions.
Approvals
Lists EMC test and listings such as CE marking, UL, CSA, and BDEW.
Accuracy
Provides accuracy specifications for measuring values like frequency, voltage, current, and power factor.
Appendix
Characteristics
Covers triggering characteristics for various monitoring functions.
Triggering Characteristics
Details triggering characteristics for overcurrent, over/under voltage, and over/under frequency.
VDO Inputs Characteristics
Provides characteristic curves for VDO sensors like pressure and temperature.
Data Protocols
Details data protocols for CANopen/Modbus, including Protocol 5003, 4103, 4105, 4110, 5004, 5005, 5011.
CANopen/Modbus
Covers CANopen/Modbus data protocols for various data points.
Protocol 4103 (J1939 Standard Visualization)
Details J1939 Standard Visualization data, including SPN and PGN descriptions.
Protocol 4104 (J1939 Scania S6 Visualization)
Details J1939 Scania S6 Visualization data, including SPN and PGN descriptions.
Protocol 4105 (J1939 Deutz EMR2 Visualization)
Details J1939 Deutz EMR2 Visualization data, including SPN and PGN descriptions.
Protocol 4110 (J1939 MTU ADEC Visualization)
Details J1939 MTU ADEC Visualization data, including SPN and PGN descriptions.
Protocol 5004 (Generator Values Visualization)
Details CANopen Protocol 5004 for Generator Values Visualization.
Protocol 5005 (Mains Values Visualization)
Details CANopen Protocol 5005 for Mains Values Visualization.
Protocol 5011 (Alarm Value Visualization)
Details CANopen Protocol 5011 for Alarm Values Visualization.
Modbus Protocol
Details the Modbus protocol, its addressing, and available tools for configuration.
Protocol 5010 (Basic Visualization)
Covers Modbus Protocol 5010 for Basic Visualization of system data.
LogicsManager Reference
Provides reference for LogicsManager, including logical symbols and command variables.
LogicsManager Overview
Explains the structure and description of the LogicsManager, including flags, functions, and outputs.
Logical Command Variables
Lists logical command variables grouped by categories like Flags Condition, Systems Condition, Engine Control.
Factory Settings
Details factory settings for simple functions, extended configurations, and relay outputs.
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