Woodward easYgen-3100 P1 Manual

Woodward easYgen-3100 P1 Manual

Genset control
Table of Contents

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easYgen-3000 Series
Manual
Genset Control
easYgen-3100/3200 P1/P2
Software Version 1.211 or higher
37532G

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Table of Contents
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Summarization of Contents

1 General Information
1.1 About This Manual
Information about the manual's content, revision history, notes, and instructions.
1.2 Copyright And Disclaimer
Outlines copyright information, disclaimers, and liability limitations for the manual's content.
1.3 Service And Warranty
Information regarding customer service availability and warranty terms for the product.
1.4 Safety
Covers crucial safety aspects including intended use, personnel qualifications, general safety notes, and protective equipment.
2 System Overview
2.1 Display And Status Indicators
Explains the functions of the display and LEDs on the easYgen-3200 and easYgen-3100 units.
2.2 Hardware Interfaces (Terminals)
Details the various terminals and connectors provided by the easYgen-3100/3200 unit.
2.3 Application Modes Overview
Presents the basic functions provided by the genset control unit through different application modes.
3 Installation
3.1 Mount Unit (Sheet Metal Housing)
Provides instructions and dimensions for mounting the sheet metal housing variant of the unit.
3.2 Mount Unit (Plastic Housing)
Details the mounting procedure for the plastic housing variant, including clamp fasteners and screw kit installation.
3.3 Setup Connections
Covers general notes, wire sizes, and terminal allocation for connecting the device.
4 Configuration
4.1 Basic Setup
Covers basic setup parameters including language, clock, display, and password.
4.2 Configure Measurement
Details how to configure measurement parameters for generators, mains, and busbars, including dependencies.
4.3 Function Of Inputs And Outputs
Explains the grouping and pre-configuration of discrete inputs and outputs, including warnings.
4.4 Configure Monitoring
Describes various monitoring functions for generator, mains, engine, breaker, and miscellaneous parameters.
4.5 Configure Application
Covers configuration of breakers, inputs/outputs, controllers, and special applications.
5 Operation
5.1 Access Via PC (ToolKit)
Details the requirements and steps for installing the Woodward ToolKit software for PC access.
5.2 Front Panel Access
Provides information on accessing and navigating the front panel menus and screens.
5.3 Change Operating Modes
Explains how to change the operating modes of the unit, including STOP, MANUAL, and AUTOMATIC.
5.4 Restore Language Setting via HMI and Softkeys
Step-by-step guide on how to change the language setting via the HMI and softkeys.
6 Application
6.1 Application Modes Overview
Presents the basic functions provided by the genset control unit through different application modes.
6.2 Basic Applications
Details application modes A01 (None), A02 (GCBopen), A03 (GCB), and A04 (GCB/MCB).
6.3 Multiple Genset Applications
Covers overview, configuring automatic operation, and emergency operation for multiple genset systems.
6.4 Special Applications
Explains special applications like generator excitation protection, analog input setpoint control, and self-toggling relays.
7 Interfaces And Protocols
7.1 Interfaces Overview
Provides an overview of the interfaces supported by the control unit, including RS-232, RS-485, and CAN.
7.2 CAN Interfaces
Details CAN interface 1 (Guidance level) and CAN interface 2 (Engine level), including protocols and configurations.
7.3 Serial Interfaces
Covers the RS-232 interface (Serial Interface 1) and RS-485 interface (Serial Interface 2), including pin assignments.
7.4 CANopen Protocol
Explains the CANopen communication protocol and device profile specification for embedded systems.
8 Technical Specifications
8.1 Technical Data
Provides product label information and technical specifications for measuring values, currents, ambient variables, and inputs/outputs.
8.1.4 Interface
Details the specifications for RS-232, RS-485, and CAN bus interfaces, including insulation voltage and version.
8.1.5 Battery
Specifies the battery type, life span, and replacement policy.
8.1.6 Housing
Details the housing types (Plastic, Sheet metal), dimensions, wiring, and weight of the unit.
8.1.7 Approvals
Lists the EMC test results and relevant approvals, including CE, UL, CSA, BDEW, and VDE-AR-N 4105.
8.1.8 Generic Note
Provides general notes regarding accuracy and referred values.
8.2 Environmental Data
Specifies environmental data including vibration, shock, temperature, and humidity ratings.
8.3 Accuracy
Details the accuracy specifications for various measuring values like frequency, voltage, current, power, and power factor.
9 Appendix
9.1 Characteristics
Describes triggering characteristics for time-dependent overcurrent, two-level overshoot/undershoot, and phase rotation monitoring.
9.1.2 VDO Inputs Characteristics
Provides characteristic curves and tables for VDO inputs like pressure and temperature sensors.
9.2 Data Protocols
Details data protocols for CANopen/Modbus, including Protocol 5003 (Basic Visualization), 4103 (J1939), 4104 (J1939 Scania), 4105 (J1939 Deutz), 4110 (J1939 MTU), 5004 (Generator Values), 5005 (Mains Values), 5011 (Alarm Values).
9.2.4 Additional Data Identifier
Explains data identifiers for transmit data like remote control words, external discrete I/O, and analog outputs.
9.2.5 Protocol 65000 (External Discrete I/O 1 to 8)
Details the configuration and use of external discrete inputs and outputs for Phoenix expansion boards.
9.2.5.1
Describes the configuration of external analog inputs and outputs, including parameter IDs and supported sender types.
9.3 Analog Manager Reference
Provides reference for analog input and output configurations, including data sources and reference values.
9.4 LogicsManager Reference
Details the LogicsManager overview, logical symbols, logical command variables, and factory settings.

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