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Manuals
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Still Manuals
Forklifts
KANVAN-10
Original instructions manual
Still KANVAN-10 Original Instructions Manual
Forklift towing tractor
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Foreword
Your Industrial Truck
General
EC Declaration of Conformity in Accordance with Machinery Directive
Information about Documentation
Documentation Scope
Date of Edition and Latest Update of this Manual
Copyright and Trademark Rights
Explanation of Symbols Used
Explanation of the Cross-References
Sample Graphics
Environmental Considerations
Packaging
Disposal of Components and Batteries
Introduction
Technical Description
Operating the Truck
Intended Use of the Trucks
Approved Applications
Unintended Use
Place of Use
Residual Risks
Residual Dangers, Residual Risks
Special Risks Arising from Use of the Truck and Its Accessories
Overview of Hazards and Countermeasures
Hazards to Employees
Safety
Definition of Responsible Persons
Operating Company
Specialist
Expert
Driver
Basic Principles for Safe Operation
Insurance Cover on Company Premises
Warning Regarding Non-Original Parts
Modifications and Refitting
Medical Equipment
Safety Tests
Regular Safety Inspection of the Truck
Electrical Insulation Test
Safety Regulations for Handling Consumables
Permissible Consumables
Oils
Hydraulic Fluid
Battery Acid
Disposal of Consumables
Emissions
Safety Devices
Location of Safety Devices
Damage, Defects and Misuse of Safety Devices
Battery Connection Cables
Overview
Total Overview
Control and Display Elements
Control Devices
Cockpit
Markings
Marking Positions
Labels
Chassis Frame Labelling
Data Plate
Options and Variants
Standard Equipment and Options
Battery Electrolyte Level Indicator LED (Optional)
Operation
Intended Use of the Trucks
Checks and Actions Prior to Use
List of Checks Prior to Start-Up
Check the Operation and Security of the Trailer Coupling
Connecting the Battery Plug (Charging Station)
Commissioning
Turning on the Truck
Entering the User Code
Starting with Fleetmanager (Optional)
Hour Meter
Battery Charge
Maintenance Interval Management
Operating the Horn
Check of Brake and Presence Area
Checking the Emergency Brake
Driving
Driving Safety Instructions
Visibility When Driving
Before Driving
Behaviour in Emergency Situations
Different Driving Modes
Driving, Ride-On Standing Mode
Selecting the Driving Mode
Driving in Accompanied Mode with Cockpit, Slow Forward Travel Using the Throttles
Driving in Pedestrian Mode with Backrest Push Buttons
Steering
Braking
Emergency Stop Brake
Parking Brake
Automatic Shutdown
Lifting
Lift Controls
Handling Trailers
Proper Use During Towing
Coupling Trailers
Single-Position or Multi-Position Trailer Coupling
Automatically Closing Trailer Coupling
ROCKINGER Trailer Coupling
Towing a Trailer
Working with Loads
Safety Regulations When Handing Loads
Before Picking up a Load
Picking up a Load
Danger Area
Transporting Pallets or Other Containers
Handling a Load
Driving on Ramps
Transport in Lifts
Digicode
Digicode Control
Adding the Master Code
Deleting a Master Code
Adding a Driver's Code
Deleting a Driver's Code
Error Codes
Error Display
Handling the Truck in Specific Situations
Transport
Towing Procedure
Loading with a Hoist
Handling the Battery
Preparation
Battery Weight and Dimensions
Opening/Closing the Battery Compartment
Battery Replacement
Battery Replacement with Crane
Battery Change with a Roller Battery Holder
Servicing the Battery
Decommissioning
Leaving the Truck Unattended
Storage
Measures When Taking the Truck out of Service for a Long Period
Recommissioning after Storage
Maintenance
General Maintenance Information
General
Staff Training and Qualifications for Maintenance and Repairs
Maintenance Personnel for Batteries
Services Not Requiring Special Qualifications
Servicing and Inspection Intervals
Ordering Spare Parts and Consumables
Table of Maintenance Characteristics
Safety Instructions for Maintenance
Safety Measures for Maintenance and Repair
Work on the Electrical Equipment
Safety Devices
Settings
Preparatory Procedures for Maintenance
Slinging or Jacking the Truck
Cleaning
Cleaning the Truck
Maintenance as Required
Service the Wheels and Rollers
Servicing the Battery
Charging the Lead Battery
Charging the Gel Battery
Checking Operation of the Brake, Checking the Emergency Brake
Lifting Device
Fuses
Maintenance Every 500 Hours
Other Tasks
Checking the Gearbox Oil Level
Checking the Gearbox for Leaks
Servicing the Pump Motor
Service the Electrical System
Servicing the Brake
Checking the Condition of the Forks
Servicing the Mast
Maintenance Every 1000 Hours
Work that Must also be Carried out
Insulation Resistance Check (Earthing)
Performing the Accident Prevention Check
Maintenance Every 2000 Hours
Other Tasks
Maintaining the Hydraulic System
Servicing the Mast
Checking and Cleaning the Battery
Servicing the Battery According to the Manufacturer's Instructions
Insulation Resistance Check (Earthing)
Performing the Accident Prevention Check
Maintenance Every 5000 Hours
Other Activities
Servicing the Gearbox
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Original instructions
Forklift towing tractor
KANVAN-05
KANVAN-10
1067 1068
50108043033 EN - 00-10/2013
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Summarization of Contents
Foreword
Introduction and General Information
Overview of the truck, general notes, and documentation scope.
EC Declaration and Documentation Details
EC declaration of conformity and manual scope, symbols, cross-references.
Environmental Considerations and Disposal
Guidelines for packaging, disposal of components, and batteries.
Introduction
Technical Description and Specifications
Details truck features, drive, mast, battery, and coupling.
Intended Use, Approved Applications, and Unintended Use
Defines intended use, approved applications, and unintended use.
Residual Risks and Safety Considerations
Outlines potential risks, stability concerns, and hazards.
Safety
Definition of Responsible Persons
Defines roles: Operating Company, Specialist, Expert, Driver.
Basic Principles for Safe Operation
Covers insurance, non-original parts, modifications, and medical equipment.
Safety Tests and Inspections
Details regular safety inspections and electrical insulation tests.
Safety Regulations for Handling Consumables
Provides guidelines for handling oils, hydraulic fluid, and battery acid.
Safety Devices and Battery Connection Cables
Identifies safety devices, damage, misuse, and battery connection cable precautions.
Overview
Total Overview and Component Identification
General view of the truck with numbered components and labels.
Control and Display Elements
Details control devices, cockpit layout, and associated labels.
Markings, Labels, and Data Plates
Shows marking positions, labels, chassis frame and data plates.
Options and Variants Details
Lists standard equipment and optional configurations for KANVAN models.
Operation
Intended Use and Pre-Operation Checks
Covers intended use, approved applications, and pre-start-up checks.
Truck Commissioning and Startup Procedures
Explains turning on truck, entering user codes, and FleetManager startup.
Driving Procedures, Safety, and Modes
Includes driving safety, visibility, modes, controls, and steering.
Handling Trailers, Towing, and Load Management
Details coupling, towing, load handling, and working with loads.
Battery Handling, Digicode Security, and Error Codes
Covers battery care, digicode operation, error codes.
Specific Situations, Decommissioning, and Storage
Covers transport, battery handling, decommissioning, and storage.
Maintenance
General Maintenance Information and Intervals
Covers general info, maintenance chart, staff training, and servicing intervals.
500-Hour Maintenance Tasks
Details tasks like checking gearbox oil, leaks, pump motor, and brakes.
1000-Hour and 2000-Hour Maintenance Tasks
Covers insulation checks, accident prevention, hydraulic system, mast, and battery.
5000-Hour Maintenance Tasks and Servicing Gearbox
Covers gearbox servicing and other periodic tasks.
Technical Data
Datasheet (VDI) and General Specifications
Provides designation, weight, wheels, dimensions, performance, and drive data.
Mast Specs, Load Diagrams, and Tyres
Details mast tables, load diagrams, and tyre information.
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