Related Manuals for Still FS-X33
Summary of Contents for Still FS-X33
- Page 1 Original instructions FS-X33 Seated pallet truck FS-X-33 1301 51328042507 EN - 07/2012...
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Page 3: Table Of Contents
Table of contents Foreword General ............2 CE labelling . - Page 4 Table of contents Medical equipment ........... 20 Exercise caution when handling gas springs and accumulators .
- Page 5 Table of contents Maintenance Fuses ............62 General maintenance information .
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Page 7: Foreword
Foreword... -
Page 8: General
Foreword General General Our industrial trucks comply with applicable European regulations. Any other applicable country-specific regulations or operating conditions for the use of industrial trucks must also be observed. The aim of these instructions is to inform you about how to safely handle your industrial truck and how to keep it operational. -
Page 9: Ec Declaration Of Conformity In Accordance With Machinery Directive
Foreword EC declaration of conformity in accordance with Machinery Directive EC declaration of conformity in accordance with Machinery Di- rective Declaration STILL GmbH Berzeliusstraße 10 D-22113 Hamburg Germany We declare that the according to these operating instructions Industrial truck according to these operating instructions Model conforms to the latest version of the Machinery Directive 2006/42/EC. -
Page 10: Standard Design And Optional Equipment
Foreword Standard design and optional equipment DANGER There is the risk of fatality to the operator The procedures indicated should be complied with in full in order to avoid this risk. WARNING There is a risk that could cause major damage to property or to the health of the operator. - Page 11 Foreword Identification, nameplate Nameplate CE mark. The CE mark confirms compliance Rated capacity with the EC machinery directive and with all Tare weight other relevant directives that are applicable Battery nominal voltage to this product. Battery maximum weight Truck type Battery minimum weight Truck serial number.
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Page 12: Product Support Documentation
Foreword Product support documentation Product support documenta- tion This includes: • Spare parts list • Operating and maintenance instructions • VDMA (German Engineering Federation) information booklet on proper usage • Any additional documentation for the driver’s seat • Any additional documentation for an attach- ment •... -
Page 13: Safety
Safety... -
Page 14: General Safety Information
Safety General safety information General safety information • People must stay away from the working area (danger area) of the truck. If a person does enter the danger area, all movements of the truck must be stopped immediately and the person must be directed away from the area. -
Page 15: General Safety Information
Safety General safety information General safety information • Essentially, all safety information located on the truck must be observed. • Missing or illegible safety information is to be changed. • When cornering and driving past parts of buildings that restrict visibility, use the horn to warn others that the truck is approaching. -
Page 16: Non-Ionising Radiation
Safety Non-ionising radiation Non-ionising radiation WARNING Risk of injury Persons with active or non-active medically implan- ted devices must take it upon themselves to ensure that they are not exposed to dangerous electroma- gnetic radiation. The table below indicates the limit values for the maximum electric field strength of the electromagnetic radiation emitted by this truck. -
Page 17: Residual Risk
Safety Residual risk capacity diagram) and the maximum permissible dimensions according to the datasheet. This also includes, of course, the accumulated weight of the picked goods • The loads to be transported and stored must be packed securely so that the centre of gravity of the load cannot change during transport, and parts cannot fall. - Page 18 Safety Residual risk • Loss of stability due to the load being unstable or the load slipping etc. • Cornering at excessive speeds • Moving with a raised load • Moving with a load that is protruding to the side (e.g. sideshift) •...
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Page 19: Regular Safety Inspection Of The Truck
Regular safety inspection of the truck Regular safety inspection of the truck Safety inspection based on time and STILL GmbH Hamburg extraordinary incidents Regelmäßige Prüfung The operating company must ensure that the truck is checked by a specialist at least once a (FEM 4.004) -
Page 20: Original Parts
Safety Original parts The trucks described here are designed for the following application conditions (VDI 2695 category 1) • Smooth, level driving lanes without major gradients - maximum 3% • Normal load, therefore utilised capacity up to 50%. Half nominal load per shift or full nominal load for half a shift. -
Page 21: Driver's Licence
Safety Driver’s licence observed. We therefore ask you to please contact the relevant authorities or speak to the authorised representatives for more information. You (the operating company) are responsible for this. Driver’s licence In most countries, a driver’s licence is required to operate these trucks. -
Page 22: Handling Consumables
Safety Handling consumables influences, such as driving route, intensity of use etc. Handling consumables Safe handling of consumables The following consumables are used in this truck: • Gearbox oil • Hydraulic oil • Battery acid Comprehensive safety regulations apply when handling these materials. The most important points are: For gearbox oil and hydraulic oil DANGER... -
Page 23: Definition Of Terms Used For Responsible Persons
Safety Definition of terms used for responsible persons oil (hose breakage, leakages) from coming into contact with your skin. • Do not inhale oil mist. • If contact with oils cannot be avoided, wear personal protective equipment such as protective gloves, industrial goggles etc. For battery acid DANGER Risk of explosion... -
Page 24: Specialist
Safety Definition of terms used for responsible persons We recommend that the national performance specifications are adhered to. Specialist A qualified person is defined as a mechanic symptoms that require checks to be carried working for the manufacturer or a person who out, for example from the results of a hazard fulfils the following requirements: assessment or from a daily inspection. -
Page 25: Basic Principles For Safe Operation
Safety Basic principles for safe operation Prohibition of use by unauthorised When leaving the truck, the driver must secure persons it against unauthorised use, e.g. by pulling out the key. The driver is responsible for the truck during working hours. He must not allow unautho- rised persons to operate the truck. -
Page 26: Damage, Defects And Misuse Of Safety Systems
Safety Basic principles for safe operation Decal information with the following data must be permanently affixed to the truck so that it is clearly visible: • Type of change • Date of change • Name and address of the company imple- menting the change. -
Page 27: Exercise Caution When Handling Gas Springs And Accumulators
Safety Basic principles for safe operation Exercise caution when handling gas springs and accumulators WARNING WARNING Gas springs are under high pressure. Improper Accumulators are under high pressure. Improper removal results in an elevated risk of injury. installation of an accumulator results in an elevated risk of injury. - Page 28 Safety Basic principles for safe operation 51328042507 [EN]...
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Page 29: Overview
Overview... -
Page 30: Truck Description
Overview Truck description Truck description Purpose This pallet truck is designed for transport tasks with high handling performance. This means that the truck can simultaneously transport up to three Euro pallets lengthways. Please observe the information in the General safety information and Special safety information about load pick up sections. -
Page 31: View Of The Truck
Overview Truck description View of the truck Cab door opener Load castors Handholds, mounting aid Load fork Driver’s compartment Battery compartment cover plate Driver’s seat Control compartment Lifting points for crane-loading Control compartment ventilation Battery compartment Step Fork pockets for truck forks for battery replacement 51328042507 [EN]... -
Page 32: View Of Driver Area
Overview Truck description View of Driver Area Grip, climbing aid Emergency Stop impact switch Steering wheel Arm rest Brake pedal Tray Accelerator Locking screw for steering gear height Display and operator panel adjustment Multi-function handle Locking screw for steering module length Key-operated switch adjustment Holding clamp... -
Page 33: Operator's Control
Overview Truck description Operator’s Control Lower load Raise load Horn Select travel in direction of load, inching mode Select travel in direction of drive, inching mode View of Operator Console and Display Battery discharge display Buttons for navigation within the onboard Steering angle display, display of current diagnostics direction of travel, in this case in the direction... -
Page 34: Safety Equipment
Overview Safety equipment Pictography for error messages, information Creep speed active messages and maintenance interval mes- Parking brake activation or deactivation sages Parking brake active Select creep speed, driver profile „1“ *Option Safety equipment Emergency-switch In case of emergency, the power supply can be interrupted by pressing the emergency OFF switch (1). - Page 35 Overview Safety equipment NOTE There is no foot switch in trucks with a driver’s compartment door or a closed cab. The hydraulic functions are only enabled if: • The seat switch and the foot switch have been actuated. • The desired hydraulic function is then selected.
- Page 36 If the switch is not actuated at least once within 8 hours, the controller assumes there is a defect and issues this message: • NO SEAT! If the message is still displayed after the switch has been pressed once, call the service department. 51328042507 [EN]...
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Page 37: Horn
Overview Safety equipment Horn The horn can be activated by pressing the horn button (3) if the key switch (2) is turned The horn is an acoustic warning appliance with which the operator may announce his approach in poor vision situations. The horn is part of the truck’s safety gear and must be in working order at all times. - Page 38 Overview Safety equipment 51328042507 [EN]...
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Page 39: Operation
Operation... -
Page 40: Transporting And Loading
Operation Transporting and loading Transporting and loading Transporting The trucks described here are usually deliv- ered assembled. Once the battery has been inserted, the trucks are ready for operation. NOTE The FSX trucks cannot be steered if the bat- tery has not been inserted. The electromagne- tic brake cannot be released. -
Page 41: Commissioning
Operation Commissioning Crane-loading NOTE We always recommend the use of textile straps so as to protect the paintwork of your truck. Shims may be required to protect the harnesses from sharp edges. The lifting points on the chassis are marked •... - Page 42 Operation Commissioning begin. Before starting work, the Checklist before starting work must be completed. Commissioning After mounting the battery, the truck is ready for operation. NOTE If the battery is not part of the scope of delivery, the battery lock must be set by an expert. Before initial commissioning, the following checks and testing procedures should be carried out:...
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Page 43: Traction Battery
Operation Traction battery Traction battery General NOTE The FS X33 trucks are operated with a 48 • Volt battery nominal voltage. The battery must comply with the specifica- • tions on the nameplate as regards voltage and weight. Compare the nameplates for the truck and battery. -
Page 44: Installing The Battery, Changing The Battery
Operation Installing the Battery, Changing the Battery Battery type NOTE A battery charger suitable for the installed battery must always be used. Incorrect battery chargers can cause total battery failure. Lead batteries filled with liquid electrolyte, gel batteries, sealed acid batteries and batteries with various different capacities are used as traction batteries. - Page 45 Operation Installing the Battery, Changing the Battery Battery removal – Switch off key-operated switch and remove. – Disconnect battery plug. The parking brake engages automatically. – Move the pedal plate with the accelerator and brake pedals to the upper position. For this see “Pedal plate adjustment“.
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Page 46: Checklist Before Starting Work
Operation Checklist before starting work Checklist before starting work Checking the operating devices Before starting work, the driver must make sure that the truck is in a safe operating • Check that the push button, handles and condition. The driver of this truck must have operating levers are in perfect condition. -
Page 47: Getting In
Operation Getting In Checking the cold store cab* Checking the wheels • Check the door locking mechanism for • Inspect the drive wheels and load castors correct function. for foreign objects. • Check the heating system and screen • Check the condition of the drive wheels and heating for correct function. - Page 48 Operation Getting In – Pull door to. The lock must latch securely. Adjust pedal plate The height of the pedal plate can be set to three different positions. – Release the lock on the side wall of the pedal plate. Do this by swinging the lever upwards through 180°...
- Page 49 Operation Getting In – Move the front edge of the pedal plate to the appropriate position and latch both locks (6) again. – Secure the lock on the pedal plate side wall. To do this turn the lever (4) down through 180°.
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Page 50: Adjusting The Driver's Seat To Suit Individual Requirements
Operation Adjusting the driver’s seat to suit individual requirements Adjusting the driver’s seat to suit individual requirements CAUTION Risk of accident Make settings only when the truck is at a standstill. NOTE The driver’s seat must always be adjusted • to suit the weight of the individual driver. - Page 51 Operation Adjusting the driver’s seat to suit individual requirements Longitudinal adjustment Pull lever (2) upwards and slide the seat to the desired position. Weight setting Adjust the seat suspension to the driver’s weight by moving the lever (3) in the direction of the arrow.
- Page 52 Operation Adjusting the driver’s seat to suit individual requirements Seat backrest inclination Adjust the inclination of the seat backrest by lifting the lever (5). Setting the lumbar support* Adjust the pressure of the lumbar support by turning the knob (6). Seat heater* Switch (7) can be used to switch the seat heater on and off.
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Page 53: Initial Driving Practice
Operation Initial driving practice Horizontal suspension* Lever (8) can be used to switch the horizontal suspension on and off. To do so, press the lever in sideways and slide the seat to the locked position. To release, press the lever outwards. -
Page 54: Switching On The Controller
Operation Switching on the controller Switching on the controller Connecting the battery male connector Insert the battery male connector so that it is straight and does not cant NOTE Never disconnect the battery male connector when the key switch is switched on and consumers are activated. -
Page 55: Travel, Lift, Lower
Operation Travel, Lift, Lower Travel, Lift, Lower NOTE When the direction of travel has been selected and is indicated on the display, the brake is released automatically after the accelerator is touched lightly. This means that the vehicle moves off immediately. Select direction of travel Change direction of travel Reversing By lightly pressing the switch up (1) or down... -
Page 56: Braking
Operation Braking Braking Service brake To brake the vehicle, operate the footbrake (1) with the right foot. The pedal movement distance determines the braking deceleration. Just releasing the accelerator (2) triggers Generator braking. The braking deceleration is determined by preset parameters. The braking distance of the vehicle is influenced by the quality of the floor surface. -
Page 57: The Display And Its Functions
Operation The display and its functions The display and its functions In normal truck operation, information and error messages can be shown in the display window (1). Information messages describe operating er- rors or prohibited truck statuses. Information messages are made up of the symbol i for information and a three or four-digit number. - Page 58 Operation The display and its functions Reason Remedy Info Traction motor overtemperature Reduce the load, let the motors cool down. i 2365 Traction controller monitoring; tempera- Call your service centre. i 2549 ture sensor at the traction controller might be defective Onboard diagnostics The controller in these trucks offers various options for parameterising, information about...
- Page 59 Operation The display and its functions Standard lead battery Performance- enhanced battery (CSM) Mat battery (AGM) Reserved for special 3 - 5 batteries batt_cap - Setting the battery capacity The corresponding four-digit number se- quence is entered for the battery capacity. After selection of the menu item, batt_cap...
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Page 60: Battery Discharge Display
Operation Battery discharge display Exit this menu item by pressing the button (4). information area Changes cannot be made in the informa- area, but the content can be read. The tion content is essentially the versions of the soft- ware and hardware used, and the set mainte- nance interval. -
Page 61: Service Hour Meter
Operation Service hour meter NOTE The display is only reset if a full battery is connected, otherwise the last value measured is displayed. Service hour meter The counter display (1) is able to indicate up to 99,999.9 hours of operation. The counter commences counting on activation of one of the vehicle’s motors or on lowering being selected. -
Page 62: Emergency Operation
Operation Emergency operation the truck against unauthorised use. If the truck is equipped with an electronic access control, it must be reset and/or the device for controlling access must be removed. Where possible, the truck should be parked at the start of a racking aisle or in a loading bay. -
Page 63: Cold Store Application
Operation Cold store application WARNING Risk of accident If the brakes have been mechanically disabled, as described below, a suitable tow bar must be used for towing or a second vehicle must be coupled to the truck so that it can take over the braking procedure. - Page 64 Operation Cold store application Type of application 2: • Alternating between indoor use down to -32 °C and outdoor use to +25 °C, briefly up to +40 °C. For such deployment, hydraulic oil suitable for use in cold stores must be used in accordance with the maintenance data table;...
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Page 65: Decommissioning
Operation Decommissioning CAUTION Risk of component damage! Batteries should not be left in the cold store over- night without power uptake or charging. – Charge the battery outside the cold store and operate the truck using a replacement battery. Using batteries in the cold store To compensate for the reduction in capacity at low temperatures, it is advisable to use batteries with the maximum nominal capacity... - Page 66 Operation Decommissioning If the truck described here has to be taken out of operation, make sure that all components are disposed of in accordance with the valid guidelines. The used consumables in particu- lar are to be recycled or disposed of correctly. 51328042507 [EN]...
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Page 67: Maintenance
Maintenance... -
Page 68: Fuses
Maintenance Fuses Fuses CAUTION Risk of short circuit, risk of electric shock Before carrying out any work on the electrical system, disconnect the battery female connector to remove the power supply to the system. Fuses of certain sizes and types must always be exchanged for identical versions. -
Page 69: General Maintenance Information
Maintenance General maintenance information General maintenance information WARNING – Appropriate precautions for safe working must be taken for all maintenance work. – As well as the usual health and safety guidelines, the safety information specifically outlined in this brochure must also be adhered to. –... -
Page 70: Lubricants
Maintenance Lubricants Only regular maintenance work will enable you to make full use of the warranty. Lubricants CAUTION Risk of damage to property Trucks for cold store operation must be lubricated with different lubricants. Refer to the operating instructions for cold store trucks. The following lubricants must be used: Hydraulic system •... -
Page 71: Lubrication Plan For Cold Store Application
Maintenance Lubrication plan for cold store application every 2,000 hours or every 12 months • Change the hydraulic oil Lubrication plan for cold store application For lubrication tasks in accordance with the lubrication plan, we recommend the following low-temperature lubricants: Area of application Lubricant Filling bearings with grease... - Page 72 Maintenance Maintenance schedule • Check the drive wheels for condition and wear. • Check that the drive wheels, wheel nuts (195 Nm) and binding are securely at- tached. • Check the traction motor bearing operating noise and change the bearing as neces- sary.
- Page 73 Maintenance Maintenance schedule • Check lift cut out for condition and function. • Check doors, lids and cover for condition and ease of movement. • Examine chassis and frame for damage. Lifting system • Check the lift cylinder for leak tightness and function.
- Page 74 Maintenance Maintenance schedule • Check all hydraulic screw joints for leak tightness and tighten or exchange as necessary. • Check the pump motor operating noise. • Blow out brush abrasion in the pump motor. Caution: abrasion is hazardous to your health, use a protective mask.
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Page 75: Battery Maintenance
Maintenance Battery maintenance Maintenance — every 2 years or 4000 h • Subsequent gearbox oil changes Battery maintenance WARNING Electrolyte (battery acid) is poisonous and corro- sive on contact. For newly charged batteries in particular, be aware of the risk of explosion in the gassing area. - Page 76 Maintenance Battery maintenance 51328042507 [EN]...
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Page 77: Technical Data
Technical data... - Page 78 Technical data Technical Data* Technical Data* *Modifications reserved AS = traction end LS = load end 51328042507 [EN]...
- Page 79 Technical data Technical Data* Manufacturer’s model designation FS-X33 Drive (electric, Diesel, petrol) electric Controls (hand, walking, platform, seat) driver’s seat Character- istics Capacity/load Q(kg) 3300 c (mm) Load centre 1800 x (mm) Load distance² 2634/2528 y (mm) Wheel base 3700/3595 Truck weight (incl.
- Page 80 Technical data Technical Data* Travel motor, rating S2 = 60 min 2x6,5 Lifting motor, rating S3 = 15% Battery to IEC 254-2 A, B, C E-Motors Battery voltage/capacity V/Ah 48/1000 Battery weight ±5% 1560 Energieverbrauch Three phase Type of drive control current Other dB(A)
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Page 81: Special Equipment
Special equipment... -
Page 82: Electronic Access Control
Special equipment Electronic access control Electronic access control The truck can be equipped with electronic access control as an option. In this case, the key switch is replaced by a button. Access control via chip card (FleetMan- ager) To switch on the truck, press this button and insert the correct chip card into the reading device, or first insert the chip card and then press the button. -
Page 83: Special Equipment - Insertion Wheels For Chep Pallets
Special equipment Special equipment — insertion wheels for CHEP pallets Special equipment — insertion wheels for CHEP pallets View of the underside of the lifting forks. These insertion wheels (2) simplify the inser- tion of forks into CHEP pallets. They are fitted in front of the front load wheels (1 ) towards the fork tips. -
Page 84: Entering And Exiting The Cold Store Cab
Special equipment Cold store cab Entering and exiting the cold store Entering – To open the door, pull the exterior door handle (1) strongly – Use the handholds (2) and steps when entering the truck DANGER Risk of crushing! Before closing the door, place both feet on the pedals. -
Page 85: Cold Store Cab Operating Panel
Special equipment Cold store cab – To open the door, pull the lever (4) and push the door Use the handholds (2) and steps when exiting the truck Cold store cab operating panel The operating devices of the different equip- ment variants are consolidated on the opera- ting panel. -
Page 86: Cold Store Cab Light
Special equipment Cold store cab Cold store cab light A ceiling light is installed to light up the work- place. The ceiling light toggle switch has three different positions: • "1" Half lighting power • "2" Full lighting power • "0" Off Cold store cab emergency exit The window facing the load forks serves as an emergency exit. -
Page 87: Thermostat For The Heating System In The Cold Store Cab
Special equipment Cold store cab Thermostat for the heating system in the cold store cab The required temperature of the cab heating can be selected via the thermostat. To do this, set the adjustment wheel to the adjustment mark (1) for the required heating level. Cold store cab fuses Fuses The control current fuses for the cab are... - Page 88 Special equipment Cold store cab 51328042507 [EN]...
- Page 89 Index Chip card ......76 Climbing aid ....26, 41 Accelerator .
- Page 90 Index Hydraulic functions ....28 Hydraulic oil ....16, 64 EC declaration of conformity in Hydraulic system .
- Page 91 Index Maintenance frequencies and times ..63 Residual dangers ....11 Maintenance interval ... . 27, 51 Restrictions of the area of application .
- Page 92 Index VDMA (German Engineering Federa- Warranty ......63 tion) information booklet ..6 Waste containing oil .
- Page 94 STILL GmbH Berzeliusstrasse 10 D-22113 Hamburg Ident no. 51328042507 EN...
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