Still KANVAN-05 Original Instructions Manual
  1. Manuals
  2. Brands
  3. Still Manuals
  4. Forklifts
  5. KANVAN-05
  6. Original instructions manual

Still KANVAN-05 Original Instructions Manual

Forklift towing tractor
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Original instructions
Forklift towing tractor
KANVAN-05
KANVAN-10
1067 1068
50108043033 EN - 00-10/2013

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the KANVAN-05 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Still KANVAN-05

Summary of Contents for Still KANVAN-05

  • Page 1 Original instructions Forklift towing tractor KANVAN-05 KANVAN-10 1067 1068 50108043033 EN - 00-10/2013...

  • Page 3: Table Of Contents

    Table of contents Foreword Your industrial truck ........... 2 General .
  • Page 4 Table of contents Safety tests ............31 Regular safety inspection of the truck .
  • Page 5 Table of contents Starting with FleetManager (optional) ........63 Hour meter .
  • Page 6 Table of contents Digicode ............96 Digicode control .
  • Page 7 Table of contents Settings ............120 Preparatory procedures for maintenance .
  • Page 8 Table of contents Technical data Datasheet (VDI) ........... . . 146 Wheels and tyres .

  • Page 9: Foreword

    Foreword...

  • Page 10: Your Industrial Truck

    Foreword Your industrial truck Your industrial truck General The truck described in these operating instruc- tions corresponds to the applicable standards and safety regulations. If the truck is to be operated on public roads, it must conform to the existing national regula- tions for the country in which it is being used.

  • Page 11: Ec Declaration Of Conformity In Accordance With Machinery Directive

    Foreword Your industrial truck EC declaration of conformity in accordance with Machinery Directive Declaration STILL GmbH Berzeliusstraße 10 D-22113 Hamburg Germany We declare that the according to these operating instructions Industrial truck according to these operating instructions Model conforms to the latest version of the Machinery Directive 2006/42/EC.

  • Page 12: Information About Documentation

    Foreword Information about documentation Information about documentation Documentation scope • Operating instructions • Operating instructions for attachment parts (special equipment) • Spare parts list • VDMA rules for the proper use of industrial trucks These operating instructions describe all mea- sures necessary for the safe operation and proper maintenance of the truck in all possible variants at the time of printing.
  • Page 13 Foreword Information about documentation Thank you for reading and complying with these operating instructions. If you have any questions or suggestions for improvements, or if you have found any faults, please contact your service centre. 50108043033 [EN]...

  • Page 14: Date Of Edition And Latest Update Of This Manual

    Foreword Information about documentation Date of edition and latest update of this manual The publication date of these operating instructions is printed on the cover sheet. The manufacturer makes continuous efforts to improve its industrial trucks, and therefore reserves the right to implement changes and to accept no claims concerning the information provided in this manual.

  • Page 15: Explanation Of Symbols Used

    Foreword Information about documentation Explanation of symbols used DANGER Compulsory procedure that must be followed to avoid danger to life or physical harm. WARNING Compulsory procedure that must followed to avoid injury. CAUTION Compulsory procedure that must be followed to avoid material damage and/or destruction.

  • Page 16: Sample Graphics

    Foreword Information about documentation Sample graphics This documentation explains the cycle (usu- ally sequential) of certain functions or opera- tions. Schematic diagrams of a truck are used to illustrate these cycles. NOTE These schematic diagrams are not represen- tative of the constructed state of the docu- mented truck.

  • Page 17: Environmental Considerations

    Foreword Environmental considerations Environmental considerations Packaging During delivery of the truck, certain parts are packaged to provide protection during transport. This packaging must be removed completely prior to initial start-up. ENVIRONMENT NOTE The packaging material must be disposed of properly after delivery of the truck. Disposal of components and batteries The truck is composed of different materials.
  • Page 18 Foreword Environmental considerations 50108043033 [EN]...

  • Page 19: Introduction

    Introduction...

  • Page 20: Technical Description

    7.5 km/h with load and 13 km/h without load. Furthermore, the multi-function joystick on the Its compact construction with a length of 1595 STILL cockpit control panel allows steady and mm guarantees maximum manoeuvrability tension-free steering during driving. even in the narrowest aisles.
  • Page 21 Introduction Technical description Drive the cockpit or by activating the brake. The AC motor works as a generator, restoring • Powerful and economical 3.0 kW AC asyn- battery energy lost through braking. chronous motor designed and configured for maximum efficiency. Mast •...

  • Page 22: Operating The Truck

    Introduction Operating the truck Operating the truck Intended use of the trucks CAUTION This machine is designed to tow industrial trailers and for the storage of loads packed on pallets or in industrial containers designed for this purpose. The dimensions and capacity of the trailers, pallets or containers must be adapted to the load being transported and must ensure stability.

  • Page 23: Place Of Use

    Introduction Operating the truck not of the manufacturer (also see ⇒ Chap- ter "Definition of responsible persons", P. 26). Use for purposes other than those described in these operating instructions is prohibited. WARNING There is a risk of accident! Passengers are not allowed. The forklift truck may not be operated in areas where is a risk of fire, explosion or corrosion, or areas that are particularly dusty.
  • Page 24 Introduction Operating the truck truck for its use. If necessary, additional fire protection must be provided on the truck. If in doubt, contact the relevant authorities. 50108043033 [EN]...

  • Page 25: Residual Risks

    Introduction Residual risks Residual risks Residual dangers, residual risks Despite careful working and compliance with standards and regulations, the occurrence of other risks when using the truck cannot be entirely excluded. The truck and all other system components comply with current safety requirements. Nevertheless, even when the truck is used for its proper purpose and all instructions are followed, some residual risk cannot be...

  • Page 26: Special Risks Arising From Use Of The Truck And Its Accessories

    Introduction Residual risks The manufacturer is not held responsible for accidents involving the truck caused by the failure of the operating company to comply with these regulations either intentionally or carelessly. Stability The stability of the truck has been tested to the latest technological standards and is guaranteed if the truck is used properly and according to its intended purpose.
  • Page 27 Introduction Residual risks CAUTION In lifting mode, allow sufficient space for the forks to be extended. 50108043033 [EN]...

  • Page 28: Overview Of Hazards And Countermeasures

    Introduction Residual risks Overview of hazards and counter- measures NOTE This table is intended to help evaluate the hazards in your facility and applies to all drive types. It does not claim to be complete. NOTE Observe the national regulations for your country! Hazard Measure...
  • Page 29 Introduction Residual risks Hazard Measure Check note Notes √ actioned - not applicable Impermissible usage Issuing of operating BetrSichVO (improper usage) instructions (Workplace Safety Ordinance) and ArbSchG (Health and Safety at Work Act) Written notice of BetrSichVO instruction to driver (Workplace Safety Ordinance) and ArbSchG (Health and...

  • Page 30: Hazards To Employees

    Introduction Residual risks Hazard Measure Check note Notes √ actioned - not applicable With driverless transport systems Roadway quality Clean/clear driveways BetrSichVO inadequate (Workplace Safety Ordinance) Load carrier Reattach load to pallet BetrSichVO incorrect/slipped (Workplace Safety Ordinance) Drive behaviour Employee training BetrSichVO unpredictable (Workplace Safety...
  • Page 31 Introduction Residual risks The results must be documented (§ 6 Arb- SchG). In the case of truck deployment involv- ing similar hazard situations it is permitted to summarise the results. This overview (see ⇒ Chapter "Overview of hazards and coun- termeasures", P.
  • Page 32 Introduction Residual risks 50108043033 [EN]...

  • Page 33: Safety

    Safety...

  • Page 34: Definition Of Responsible Persons

    Safety Definition of responsible persons Definition of responsible persons Operating company The operating company is the natural or legal person or group who operates the truck or on whose authority the truck is used. The operating company must ensure that the truck is only used for its proper purpose and in compliance with the safety regulations set out in these operating instructions.

  • Page 35: Expert

    Safety Definition of responsible persons truck to be tested and the risk being as- sessed. Expert An expert is considered to be someone whose technical training and experience have en- abled them to develop appropriate knowledge of industrial trucks and who is sufficiently fa- miliar with the applicable national health and safety regulations, directives and generally recognised technical conventions (standards,...
  • Page 36 Safety Definition of responsible persons and safety gloves) suited to the operating con- ditions, the job and the load to be lifted. The driver must wear safety footwear for driving and braking in complete safety. The drive must be familiar with the operating instructions, which must remain accessible at all times.

  • Page 37: Basic Principles For Safe Operation

    STILL. CAUTION Installation and/or use of such products may there- fore have a negative impact on the design features of the truck and thus impair active and/or passive driving safety.

  • Page 38: Medical Equipment

    Safety Basic principles for safe operation You should therefore contact the manufac- turer before carrying out any modification. No modification that may affect stability is permit- ted without the manufacturer’s authorisation. Any constructional modification or transfor- mation of your truck is forbidden without prior written permission from the manufacturer.

  • Page 39: Safety Tests

    Safety tests Regular safety inspection of the truck Safety inspection based on time and extraordinary incidents STILL GmbH Hamburg The operating company must ensure that the truck is checked by a specialist at least once a Regelmäßige Prüfung year or after particular incidents.
  • Page 40 Safety Safety tests Measuring battery insulation resistance NOTE Nominal battery voltage < test voltage < 500V. – Measure insulation resistance using a suitable meter. The insulation resistance is sufficient when it has a nominal value of at least 1000 Ohms/V against the chassis.

  • Page 41: Safety Regulations For Handling Consumables

    Safety Safety regulations for handling consumables Safety regulations for handling consumables Permissible consumables DANGER Failure to observe the safety regulations relating to consumables may result in a risk of injury, death or damage to the environment. – Observe the safety regulations when handling such materials.

  • Page 42: Hydraulic Fluid

    Safety Safety regulations for handling consumables WARNING Prolonged intensive contact with the skin can result in dryness and irritate the skin! – Avoid contact and consumption. – Wear protective gloves. – After any contact, wash the skin with soap and water, and then apply a skin care product.

  • Page 43: Battery Acid

    Safety Safety regulations for handling consumables WARNING These fluids are pressurised during operation of the truck and are hazardous to your health. – Do not allow the fluids to come into contact with the skin. – Avoid inhaling spray. – Penetration of pressurised fluids into the skin is particularly dangerous if these fluids escape at high pressure due to leaks in...

  • Page 44: Disposal Of Consumables

    Safety Safety regulations for handling consumables WARNING Battery acid contains dissolved sulphuric acid. This is corrosive. – When working with battery acid, always wear a protection suit and eye protection. – When working with battery acid, never wear a watch or any jewellery.

  • Page 45: Emissions

    Safety Safety regulations for handling consumables Emissions Noise emissions The values are determined using the methods set out in the European Standard EN 12053 (measuring noise emissions from industrial trucks, based on Standards ISO 11201 and EN ISO 3744 and in compliance with standard EN ISO 4871).
  • Page 46 Safety Safety regulations for handling consumables Weighted effective value of the stress on the body by 1.71 m/s acceleration (feet or seat): Uncertainty K ±0.51 m/s Trials have shown that the amount of hand- arm vibration when using the steering wheel and controls is less than 2.5 m/s for industrial trucks.

  • Page 47: Safety Devices

    Safety Safety devices Safety devices Location of safety devices Main safety devices on the truck Emergency stop button Platform with user detection Guard grille Automatic reduction in speed when turning ® Foldable forks with fork extension safety Ramp Stop function control on the backrest Reinforced foot protection (with slow forward travel)

  • Page 48: Damage, Defects And Misuse Of Safety Devices

    Safety Battery connection cables Damage, defects and misuse of safety devices The driver must report any damage or other defects to the truck or attachment immediately to the supervisory personnel. Trucks and attachments that are not functional or safe may not be used until they have been properly repaired.

  • Page 49: Overview

    Overview...

  • Page 50: Total Overview

    Overview Total overview Total overview Warning horn Platform Battery connector Battery Cockpit Steering controller Backrest Power steering motor Guard grille Drive wheel Mast Reducer Accompanied operation push-button (op- Traction motor tional) Electromagnetic brake Tow coupling Hydraulic tank Foldable forks Pump motor Load wheels Fuses Traction controller...

  • Page 51: Control And Display Elements

    Overview Control and display elements Control and display elements Control devices 1050_003-005 Storage compartment Accompanied operation push-button (op- Battery compartment lock tional) Cockpit Backrest Battery connector Accompanied operation push-button (op- Presence zone tional) Storage compartment Storage compartment 50108043033 [EN]...
  • Page 52 Overview Control and display elements Foldingof forks Extending of forks 50108043033 [EN]...

  • Page 53: Cockpit

    Overview Control and display elements Cockpit 6 7 8 1047_003-003 Lowering Number button Raising Button, hare Horn button Horn button Button, Raising tortoise button (scroll) Lowering PRG ↑ Number button Handle Drive control throttle valve Display Button (start) Emergency brake push button Number button Drive control throttle valve button (confirmation)

  • Page 54: Markings

    Overview Markings Markings Marking positions Manufacturer’s symbol and product identifi- "Foot crushing" labels cation "Non-slinging" label Manufacturer’s symbol Non-slip foot panels "Slinging" symbol "Plug" label "Stop" label "Not to be stood on" label "Decal information" label Serial number label (barcode on the chassis) 50108043033 [EN]...
  • Page 55 Overview Markings Manufacturer’s symbol and product identifi- "Do not step onto the forks" label cation "Hand crushing" label "Danger/load" label UVV plate and mounting (Germany only) 50108043033 [EN]...
  • Page 56 Overview Markings "Decal information" label Loading diagram "Non-slinging" label "Forks" label "Stop" label Company plate 50108043033 [EN]...

  • Page 57: Labels

    Overview Markings Labels Operating instructions Do not lift a load with the initial lift in the upper Slinging - See the operating instructions position UVV support (Germany only) Do not step under a raised load UVV plate (Germany only) Do not climb Company plate Do not stand on the forks Load capacity plate (example)
  • Page 58 Overview Markings On-board charger label Automatic mode selection indicator (EXU-H Mains connector (on-board charger) autolift only) "Plugs" label Manual or automatic mode selection Hydraulic filler (EXU-H autolift only) Maximum pressure (example) Automatic lifting/lowering mode selection Platform pressure diagram (example) Arrows Operating mode indication label Cold store "Cockpit"...

  • Page 59: Chassis Frame Labelling

    Overview Markings Chassis frame labelling The truck’s serial number is marked on the chassis frame (1). OM2271 Data plate NOTE Please indicate the serial no. for all technical enquiries. Model Manufacturer Serial no. Year of manufacture Unladen weight (without battery) in kg Maximum battery weight Minimum battery weight Additional weight (ballast) in kg...

  • Page 60: Options And Variants

    Overview Options and variants Options and variants Standard equipment and options Designation Dimensions/Notes KANVAN 05 KANVAN 10 h1 = 1626 mm Simplex mast (SX) Standard Standard h = 1250 mm h1 = 2176 mm Simplex mast (SX) Variant Variant h = 1800 mm Battery with roller Boot 91 for 24 V / Standard...
  • Page 61 Overview Options and variants Designation Dimensions/Notes KANVAN 05 KANVAN 10 One-point coupling Optional Optional with automatic hook Rockinger coupling Optional Optional Height 165 mm, drive Steel bumper Optional area side With rubber insert Height 545 mm, drive Steel bumper Optional area side Height 240 mm, drive area side...
  • Page 62 Overview Options and variants Designation Dimensions/Notes KANVAN 05 KANVAN 10 Programmable Optional Optional maintenance intervals Flashing light, preferably under the accessories bar on the load side, with grill, Optional Optional LED system, 24 V, 65 flashes per minute, 6 sequences Round work light with switch, 131 mm in diameter, 226 mm...
  • Page 63 Optional Optional 200x140 mm the accessories bar, curved shape MMS preparation: front mechanical and electrical preparation for STILL 8.4" or 12.1" computer terminal with scanner, including: 24 V/5 A electrical power Optional Optional supply, interface cable with a 3-pole WAGO...

  • Page 64: Battery Electrolyte Level Indicator Led (Optional)

    Overview Options and variants Battery electrolyte level indicator LED (optional) There are two versions of the LED: • 1) Located on the battery • 2) Located next to the battery plug. The LED indicates whether it is necessary to top up the distilled water in the battery. Operation: •...

  • Page 65: Operation

    Operation...

  • Page 66: Intended Use Of The Trucks

    Operation Intended use of the trucks Intended use of the trucks CAUTION This machine is designed to tow industrial trailers and for the storage of loads packed on pallets or in industrial containers designed for this purpose. The dimensions and capacity of the trailers, pallets or containers must be adapted to the load being transported and must ensure stability.
  • Page 67 Operation Checks and actions prior to use Ensure that the truck is in good working condition prior to start-up: – The wheels must not show signs of damage or significant evidence of wear, the mount- ing must be correct. – The warning devices (horn etc.) must work. –...

  • Page 68: Check The Operation And Security Of The Trailer Coupling

    Operation Checks and actions prior to use Check the operation and security of the trailer coupling – Make sure that the tow pin (1) slides prop- erly into the trailer coupling (2) and engages securely when locked. – Make sure that the trailer coupling (2) is securely attached to the frame.

  • Page 69: Commissioning

    Operation Commissioning Commissioning Turning on the truck NOTE The pallet truck is equipped with a digital control and is taken into operation by entering a driver code. The driver code consists of four figures and is assigned by the pool manager. It is used for normal use and operation of the truck by the driver and operator.

  • Page 70: Entering The User Code

    Operation Commissioning After entering a digit, the display moves to the next position. The display shows a flashing line (9) (the illustration shows an example). NOTE If the digit entered is wrong, it is possible to cancel it by depressing the key (scroll) PRG ↑...

  • Page 71: Starting With Fleetmanager (Optional)

    Operation Commissioning Starting with FleetManager (op- tional) – Push the key (START) (6). Do not pay attention to the alert that appears in Code the display – Start the truck directly via the FleetManager keyboard or reading device, depending on the version.

  • Page 72: Hour Meter

    Operation Commissioning Hour meter The display changes approx. 4-5 s after power-up to show the operating hours (1) and the hour-glass symbol (2). These are the total number of hours since the commissioning of the pallet truck. The meter counts when driving.

  • Page 73: Maintenance Interval Management

    Operation Commissioning Maintenance interval management – Depress the key (scroll) (4) to PRG ↑ display the time remaining until the next maintenance deadline. The display shows the remaining hours (6) and a flat wrench symbol (5). Carry out the maintenance repair when the display is 0, in accordance with the maintenance schedule.

  • Page 74: Check Of Brake And Presence Area

    Operation Commissioning Check of brake and presence area – Start the truck slowly with the throttle (1). – Step off the presence area (2) while leaving the throttle actuated. 1050_003-036 Checking the emergency brake – Drive the truck slowly using the traction control (4).

  • Page 75: Driving

    Operation Driving Driving Driving safety instructions Behaviour when driving The operator must obey the same rules within the plant as he would on the road. He must drive at a speed appropriate for the driving conditions. For example, an operator should drive slowly when manoeuvring around corners, through narrow passageways and swing doors, at blind spots, and on uneven...

  • Page 76: Before Driving

    Operation Driving immediately when eye contact wit the guide is lost. Before driving Persons in the danger area Before starting up, the driver must ensure that no person is standing in the danger area of the truck. If persons are at risk, a warning signal must be given in time.

  • Page 77: Behaviour In Emergency Situations

    Operation Driving Rules for roadways and working area Only the roadways released for traffic by the operator or his representative may be driven on. The roadways must be free of obstacles. The load may only be stacked and stored at the appropriate places.

  • Page 78: Driving, Ride-On Standing Mode

    Operation Driving in accompanied mode with cockpit, slow forward travel using the throttles", P. 5-72 • Driving, pedestrian mode, traction but- ton (option), see ⇒ Chapter "Driving in pedestrian mode with backrest push but- tons", P. 5-75 Driving, ride-on standing mode –...

  • Page 79: Selecting The Driving Mode

    Operation Driving Forwards – Press the top section of the throttle (2) or (3) with your thumb. – The speed increases with the movement of the throttle. – When the travel throttle is released, the truck brakes electrically. Backwards – Press the lower section of the throttle (2) or (3) with your thumb.

  • Page 80: Driving In Accompanied Mode With Cockpit, Slow Forward Travel Using The Throttles

    Operation Driving Driving in accompanied mode with cockpit, slow forward travel using the throttles – Hold by the side one of the handles (1) or (4) of the cockpit. NOTE The truck must be activated. CAUTION Take care when operating, especially if the user is not familiar with using this function.

  • Page 81: Driving In Pedestrian Mode With Backrest Push Buttons

    Operation Driving Backwards – Press with your thumb on the lower part of the throttle. – The speed increases with the movement of the throttle; the speed is restricted to 2,5 km/h. – When the control throttle is released, the truck brakes electrically.
  • Page 82 Operation Driving period, the truck stops for safety reasons. In this case, simply release the push button and press it again. CAUTION Take care when operating, especially if the user is not familiar with using this function. DANGER Risk of crushing feet. Do not use this function for turning.

  • Page 83: Steering

    Operation Driving Forward travel with push button – Depress the push button (5). The truck moves forwards, the speed is reduced to 2,5 km/h. – To stop, release the push button (5). The truck will stop. Reverse travel with push button –...

  • Page 84: Braking

    Operation Driving Braking WARNING The stopping distance of the truck is affected by the condition of the floor surface. Take this into consideration when driving. Light braking – Release the throttle (1) or (2) when driving. 1047_003-019 – Leave the presence area (3). 1044_501-010 50108043033 [EN]...

  • Page 85: Emergency Stop Brake

    Operation Driving – Release the traction button (4) or (5). Moderate braking – Press the throttle (1) or (2) in the opposite direction. 1044_501-007 Emergency stop brake CAUTION This brake may only be used in an emergency. – Depress the emergency brake switch (6). The truck is braked to a fast stop.

  • Page 86: Parking Brake

    Operation Driving Parking brake – Release traction control (1) or (2). The truck is braked by the electromagnetic brake. 1047_003-019 Automatic shutdown NOTE If you leave the truck with the control turned on, it will be shut off automatically after approx. 15 minutes.

  • Page 87: Lifting

    Operation Lifting Lifting Lift controls Extending and folding forks CAUTION It is expressly forbidden to pull a trailer when the elevation function is in use. CAUTION Make sure there is sufficient space to extend the forks. – To extend the forks, the operator MUST use the presence pedal and simultaneously press the two buttons (2) until the forks are fully deployed.
  • Page 88 Operation Lifting – To fold the forks, the operator MUST use the presence pedal and simultaneously press the two buttons (1) until the forks are fully folded. Lifting the forks 6 7 8 NOTE The fork carriage may only be raised when the fork extension is fully complete.

  • Page 89: Handling Trailers

    Operation Handling trailers Handling trailers Proper use during towing NOTE This truck is designed to pull trailers and is fitted with a tow coupling for this purpose. Trailer load The load towed must not exceed the max. load indicated on the manufacturer’s plate. The maximum wheel traction force is the maximum traction that the tractor can exert to overcome the resistance of the towed load...
  • Page 90 Operation Handling trailers Example of towing capacity Force à la jante (N) The towing capacity diagram below contains the following information: Distance (km) Speed (km/h) Gradient (%) (km/h) (km) 3000 4000 1000 2000 5000 Wheel traction nominal force (N) Load (kg) Reading from the diagram 4000 kg On a 4% slope with a towed weight of 1500 kg,...

  • Page 91: Coupling Trailers

    Operation Handling trailers Coupling trailers CAUTION When coupling and uncoupling trailers, the tractor and trailer must always be on level ground. Make sure that all controls are in the neutral position and the parking brake is applied. Before coupling a trailer, check if the draw bar of the trailer and the tow coupling of the tractor match.

  • Page 92: Single-Position Or Multi-Position Trailer Coupling

    Operation Handling trailers Single-position or multi-position trailer coupling Trailer coupling – Pull the tow pin (2) out. – Reverse the tractor slowly. DANGER Do not allow anyone to stand between the tractor and trailer during the approach. Always drive the trailer to the tractor.
  • Page 93 Operation Handling trailers Uncoupling – Step off the presence area (1). The tractor will be braked. – Secure the trailer with chocks or engage the trailer brake. 1047_003-039 – Turn the tow pin (2) 90° and pull it out of the trailer coupling (3).

  • Page 94: Automatically Closing Trailer Coupling

    Operation Handling trailers Automatically closing trailer coupling Hitching up – Pull the safety lever (3). – Swivel the lever (2) up. – Release the brake on the front axle of the articulated drawbar trailer. CAUTION If this is not done, the coupling jaw, drawbar eye and support can be damaged! The drawbar eye must hit the centre of the coupling jaw when hitching up a rigid drawbar trailer.
  • Page 95 Operation Handling trailers Uncoupling – Step off the presence area (1). The tractors will be braked. – Secure the trailer with chocks or engage the trailer brake. – Pull the safety lever (3). – Swivel the lever (2) up. – Drive the tractor slowly forward. 1047_003-039 50108043033 [EN]...

  • Page 96: Rockinger Trailer Coupling

    Operation Handling trailers ROCKINGER trailer coupling Hitching up – Swivel the lever (2) up. – Release the brake on the front axle of the articulated drawbar trailer. CAUTION If this is not done, the coupling jaw, drawbar eye and support can be damaged! The drawbar eye must hit the centre of the coupling jaw when hitching up a rigid drawbar trailer.

  • Page 97: Towing A Trailer

    Operation Handling trailers Towing a trailer NOTE Ensure that you understand how to operate any braking systems that may be fitted to trailers being towed. Ensure trailer load is secure, stable, evenly distributed on the trailer, and within the rated drawbar pull of the tractor.

  • Page 98: Working With Loads

    Operation Working with loads Working with loads Safety regulations when handing loads The safety regulations for handling loads are shown in the following sections. DANGER Risk to life The working hydraulics must only be operated from the driver’s compartment. Never walk or stand underneath suspended loads or raised fork arms .

  • Page 99: Picking Up A Load

    Operation Working with loads The load capacity indicated for the truck must not be exceeded. It depends on the centre of gravity of the load and the lift height. Take into account the load capacity label affixed to your truck. WARNING The figure above is only an example.

  • Page 100: Transporting Pallets Or Other Containers

    Operation Working with loads DANGER Risk of injury! – Do not step under the raised forks. DANGER People may be injured in the danger area of the truck! The danger area of the truck must be completely clear of all personnel, except the driver in his normal operating position.
  • Page 101 Operation Working with loads The load must be placed and attached to the lifting device so that it cannot slip or fall. Loads must be stacked so that they do not reduce the width of the aisle. – Extend the forks, see ⇒ Chapter "Lift controls", P.
  • Page 102 Operation Working with loads – Raise the load until it rests on the fork. – Look in front of you to check that the way is clear. Manoeuvre the drive control throttle valve and move forward slowly and carefully perpendicular to the trailer to release the load.

  • Page 103: Driving On Ramps

    Operation Working with loads Placing a load on a trailer (or racking) – Approach the trailer at a moderate speed, with the load lowered. – Slow down gradually and immobilise the truck perpendicular to the trailer. – Lift the load to the trailer height. –...

  • Page 104: Digicode

    Operation Digicode – Secure the truck in the lift so that no part comes into contact with the shaft wall. The distance from the shaft wall must be at least 100 mm. DANGER Risk of accident Personnel accompanying the truck onto the lift are only allowed to occupy the lift once the truck is secure and must exit the lift first after the trip.

  • Page 105: Adding The Master Code

    Operation Digicode The factory setting of this code is "1234". The pool manager is advised to replace this code with a new master code ⇒ Chapter "Deleting a master code", P. 5-99 or ⇒ Chapter "Adding the master code", P. 5-97. Like the driver’s code, it is used for the regular operation and use of the truck, but it also allows the addition or deletion of a driver’s...
  • Page 106 Operation Digicode – Scroll with the (scrolling) button (6) PRG ↑ 1044_505-010 until (7) appears in the display. – Confirm with the (enter) button (4) PRG ↲ 1044_505-011 until (10) appears in the display. – Confirm with the (enter) button (4). PRG ↲...

  • Page 107: Deleting A Master Code

    Operation Digicode Deleting a master code NOTE The truck is turned off, the battery is connec- ted. – Press the (ON) button (5). – Enter the valid 4-digit master code with the buttons (1), (2) and (3). 1044_505-009 – Scroll with the (scrolling) button (6) PRG ↑...

  • Page 108: Adding A Driver's Code

    Operation Digicode one master code remains, None will appear in the display. – Confirm with the (enter) button (4) PRG ↲ 1044_505-013 until the master code (9) to be deleted blinks (an example is shown). (10) will – Then release the button. 1044_505-015 appear again in the display.
  • Page 109 Operation Digicode – Scroll with the (scrolling) button (6) PRG ↑ 1044_505-016 until (7) appears in the display. USEr – Confirm with the (enter) button (4) PRG ↲ 1044_505-011 until (10) appears in the display. – Confirm with the (enter) button (4). PRG ↲...

  • Page 110: Deleting A Driver's Code

    Operation Digicode Deleting a driver’s code NOTE The truck is turned off, the battery is connec- ted. – Press the (ON) button (5). – Enter the valid 4-digit master code with the buttons (1), (2) and (3). 1044_505-009 – Scroll with the (scrolling) button (6) PRG ↑...

  • Page 111: Error Codes

    Operation Error codes – Confirm with the (enter) button (4) PRG ↲ 1044_505-013 until the driver’s code (9) to be deleted blinks (an example is shown). – Then release the button. (10) will 1044_505-015 appear again in the display. – Press the (scrolling) button (6) until PRG ↑...

  • Page 112: Handling The Truck In Specific Situations

    Operation Handling the truck in specific situations Handling the truck in specific situations Transport – Disconnect the battery. Wedging – Fit chocks (1) as shown, to prevent any accidental movement. Tie-down – Tie down the truck using slings (2) attached to the frame.

  • Page 113: Handling The Battery

    Operation Handling the battery DANGER Danger to life! No-one should be under a raised load. Handling the battery Preparation Maintenance staff Batteries may only be changed by specially trained personnel and in accordance with the instructions of the manufacturer of the battery, charger and truck.

  • Page 114: Opening/Closing The Battery Compartment

    Operation Handling the battery – Installation and connection of the charged battery is the reverse of removal. Make sure all covers are properly put in place. Damage to cables CAUTION When removing and replacing the battery, take care not to damage the battery cables. Opening/closing the battery com- partment Opening...
  • Page 115 Operation Handling the battery – Insert the key (2) into the battery lock and turn it 180°. Depress the battery lock. The battery cover (3) is unlocked and can be opened to rear. 1044_606-002 – Open the battery latch (4) 90°. 1050_003-022 50108043033 [EN]...

  • Page 116: Battery Replacement

    Operation Handling the battery Closing WARNING Danger of crushing. When closing the battery door, there should be nothing between battery door and edge of the frame. – Reconnect the female battery connector (3). – Lower the battery latch (1). – Push the battery cover (4) forward until it engages in the lock (2).

  • Page 117: Battery Replacement With Crane

    Operation Handling the battery DANGER Danger! Do not step or stand under a raised load. – Carefully lift the battery out of the truck. Battery replacement with crane – Disconnect the battery connector. – Open the battery cover. – Release the battery. –...

  • Page 118: Servicing The Battery

    Operation Handling the battery Installation – Position the trolley (optional) (10) with the new battery beside the opening. – Push the battery completely into the battery compartment. – Close the battery compartment. Servicing the battery Observe the applicable national regulations started when the battery cover is closed and for the installation and operation of battery the battery plug connected.

  • Page 119: Decommissioning

    Operation Decommissioning Decommissioning Leaving the truck unattended WARNING Do not park the truck on gradients. In special cases secure the truck with chocks. – Disconnect the battery connector (1). NOTE If you leave the pallet truck without disconnec- ting the battery connector, the control is shut off automatically after approx.
  • Page 120 Operation Storage be the same as the prevention of working accidents inspection, i.e. checking of all the significant safety points and devices on the truck is necessary. – Clean the truck carefully. – Check the condition and electrolyte level, and, if necessary, recharge the battery. –...

  • Page 121: Maintenance

    Maintenance...

  • Page 122: General Maintenance Information

    Maintenance General maintenance information General maintenance information General These instructions contain all the information required to perform the routine maintenance on your truck. Carry out the maintenance at the correct interval according to the main- tenance chart to keep your truck ready for operation, maintain its efficiency and prolong its service life and to benefit from the warranty.

  • Page 123: Staff Training And Qualifications For Maintenance And Repairs

    Maintenance General maintenance information Staff training and qualifications for maintenance and repairs Only qualified and authorized staff may carry out the maintenance. The annual inspec- tion must be performed by an expert. The expert must provide his opinion and safety assessment irrespective of operating and financial circumstances.

  • Page 124: Servicing And Inspection Intervals

    Maintenance General maintenance information Servicing and inspection intervals Carry out the work according to the intervals listed below. Fig. n Maintenance work Cleaning the truck Servicing the wheels as required Servicing the battery Servicing the brake Servicing the lifting device Maintaining the hydraulic system 7, 10 Servicing the electric motor...
  • Page 125 Maintenance General maintenance information Checking the insulation 1000 hours Accident prevention technical inspection Maintaining the hydraulic system Servicing the lifting device Maintaining the electrical system annual/2000 hours Checking the insulation Accident prevention technical inspection Servicing the reducer 5000 hours 50108043033 [EN]...

  • Page 126: Ordering Spare Parts And Consumables

    Maintenance General maintenance information Ordering spare parts and consum- ables Spare parts are provided by our spare parts service department. You will find the neces- sary information for making an order in the spare parts and fitting catalogue. Only use spare parts recommended by the manufacturer.

  • Page 127: Table Of Maintenance Characteristics

    Joints and seals saponified), MIL-L-2105, TOTAL box oil API:GL4 TOTAL ELF: API approx. GLA+ (80W90EP) Reduction gear 1.5 l STILL part number: 7326000010 up to the Hydraulic oil approx. DIN 51524 P3 HVLP Hydraulic system mark on the XV 32 (EQUIVIS)

  • Page 128: Work On The Electrical Equipment

    Maintenance Preparatory procedures for maintenance Work on the electrical equipment Work on the electrical equipment of the truck is only allowed with the electrical system dead. Function checks, inspections and adjustments on live parts may only be carried out by trained and authorized staff under observance of suitable precautions.
  • Page 129 Maintenance Preparatory procedures for maintenance • To use a jack with an adequate lifting capacity. • That the truck is parked on level ground and is secured against rolling and tipping. WARNING Disconnect the battery plug before lifting the truck! Jacking the chassis –...

  • Page 130: Cleaning

    Maintenance Cleaning Refitting the cover – Insert the cover (3) by the top. Place the guidance lugs (2) in the openings (1) of the chassis. – Attach the cover using two screws. 1050_003-025 Cleaning Cleaning the truck Cleaning instructions – Always park the truck in compliance with the instructions.
  • Page 131 Maintenance Cleaning ponents that are sensitive to moisture (particularly electrical components) must be protected if the truck is to be cleaned. Follow the manufacturer’s instructions when using the cleaning product. – Clean the truck with a cleaning product mixed with water (a sponge and cloths). –...
  • Page 132 Maintenance Cleaning Cleaning the electrical system WARNING Do not expose electric motors or other electrical equipment, brakes and bearings to a direct jet. NOTE Only use dry cleaning products. Do not remove the protective and other covers. – Clean the electrical parts with a non-metal brush and dry with lightly compressed air.

  • Page 133: Maintenance As Required

    Maintenance Maintenance as required Maintenance as required Service the wheels and rollers Check the tyres for wear and damage • The running surface of the traction wheel (2) and the rear wheels (1) should be undamaged. Dimensions Traction wheel 250 x 100 mm Rear wheels 250 x 80 mm –...
  • Page 134 Maintenance Maintenance as required Battery maintenance precautions Keep the battery cell lid dry and clean. Neu- tralise spilled electrolyte immediately. Termi- nals and cable lugs should be clean, slightly greased with terminal grease and screwed on securely. Battery charging During charging, keep the surface of the battery cells exposed in order to provide sufficient ventilation.

  • Page 135: Charging The Lead Battery

    Maintenance Maintenance as required Charging the lead battery WARNING The battery could be damaged, shorted or an explosion could occur. Do not place any metallic objects or tools on the battery. No naked lights, no smoking permitted! WARNING The electrolyte (diluted sulphuric acid) is poisonous and caustic! 1044_606-008 Follow the safety precautions for handling battery...
  • Page 136 Maintenance Maintenance as required – Connect the battery plug (2) to the connec- tor of the charger unit. NOTE Please follow the information in the operating instructions for the battery and the charging station (equalising charge). WARNING The gases released during charging are explosive. –...

  • Page 137: Checking Operation Of The Brake, Checking The Emergency Brake

    Maintenance Maintenance as required Checking operation of the brake, checking the emergency brake – Drive the truck. – Leave presence area (5). The truck will brake to a stop. – Drive the truck slowly with the traction control (2). – Press the belly button (3). The truck is braked to a stop.

  • Page 138: Fuses

    Maintenance Maintenance as required NOTE Lubricate the guide rails uniformly using an aerosol spray at a distance of 15 to 20 cm. Wait approximately 15 mins before restarting the truck. – Coat the chain with S spray for chains. – Lubricate the various bearings and friction points with OM oil.
  • Page 139 Maintenance Maintenance as required 1050_003-028 50108043033 [EN]...
  • Page 140 Maintenance Maintenance as required 50108043033 [EN]...

  • Page 141: Maintenance Every 500 Hours

    Maintenance Maintenance every 500 hours Maintenance every 500 hours Other tasks – Perform all maintenance work; see the "Maintenance" chapter. Checking the gearbox oil level NOTE The truck must stand on level ground. – Turn the tiller until the level plug (1) is visible. –...

  • Page 142: Service The Electrical System

    Maintenance Maintenance every 500 hours Replacing the pump motor brushes – Stop the truck, disconnect the battery socket and remove the front cover. To gain access to the brushes: – Undo the two screws located above the pump motor and remove the cover. –...

  • Page 143: Servicing The Brake

    Maintenance Maintenance every 500 hours Servicing the brake Checking the air gap – Release the brake. – Measure the air gap (1) with an adjustment shim at three different points separated by 120°. Min. air gap: 0.3 mm Max. air gap: 0.8 mm WARNING –...

  • Page 144: Servicing The Mast

    Maintenance Maintenance every 500 hours Servicing the mast Checking the sealing of the lift cylinder and connections – Visually check the hydraulic connections and cylinder for leaks. – Tighten any unsealed connections and repair the faulty cylinder. Checking the condition and wear of the chain, lubrication –...

  • Page 145: Maintenance Every 1000 Hours

    Maintenance Maintenance every 1000 hours Maintenance every 1000 hours Work that must also be carried out – Carry out maintenance work as neces- sary, see ⇒ Chapter "Maintenance as re- quired", P. 125. – Carry out 500-hour maintenance, see ⇒ Chapter "Maintenance every 500 hours", P.

  • Page 146: Performing The Accident Prevention Check

    Performing the accident prevention check The vehicle must be tested (at least once a year) by an expert. STILL GmbH Hamburg This annual test by an expert must cover the condition of the assemblies and equipment Regelmäßige Prüfung and the completeness and efficacy of the (FEM 4.004)

  • Page 147: Maintenance Every 2000 Hours

    Maintenance Maintenance every 2000 hours Maintenance every 2000 hours Other tasks – Carry out the services of the maintenance as required, see ⇒ Chapter "Maintenance as required", P. 125. – Carry out the 500-hour maintenance, see ⇒ Chapter "Maintenance every 500 hours", P.

  • Page 148: Maintaining The Hydraulic System

    Maintenance Maintenance every 2000 hours Maintaining the hydraulic system Draining the hydraulic oil and replacing the oil filter WARNING Hydraulic oil can damage your health. Follow the safety instructions for using hydraulic oil. CAUTION Drain off the used oil in accordance with the instruc- tions.

  • Page 149: Checking And Cleaning The Battery

    Maintenance Maintenance every 2000 hours – Consult our service department to carry out this work. Checking and cleaning the battery WARNING Risk of short circuit and even explosion. Do not smoke, keep away from naked flames and do not place metal objects on the battery. 1044_606-012 Servicing the battery according to the manufacturer’s instructions...

  • Page 150: Performing The Accident Prevention Check

    Performing the accident prevention check The vehicle must be tested (at least once a year) by an expert. STILL GmbH Hamburg This annual test by an expert must cover the condition of the assemblies and equipment Regelmäßige Prüfung and the completeness and efficacy of the (FEM 4.004)

  • Page 151: Servicing The Gearbox

    Maintenance Maintenance every 5000 hours – Carry out 1000-hour maintenance, see ⇒ Chapter "Maintenance every 1000 hours", P. 137. – Carry out 2000-hour maintenance, see ⇒ Chapter "Maintenance every 2000 hours", P. 139. Servicing the gearbox Changing gear oil CAUTION –...
  • Page 152 Maintenance Maintenance every 5000 hours 50108043033 [EN]...
  • Page 153 Technical data...
  • Page 154 Technical data Datasheet (VDI) Datasheet (VDI) DESIGNATION Manufacturer STILL STILL Model KANVAN 05 KANVAN 10 Energy source Electric Electric Type of drive Stand-on Stand-on Nominal capacity / load Q (kg) 1000 Q (kg) 1.5.1 Towed load 4000 4000 Load centre of gravity...
  • Page 155 Technical data Datasheet (VDI) DIMENSIONS Height of tiller in driving position (mm) 1165 1165 4.12 Coupling height (mm) 300/355/410 300/355/410 4.15 Maximum lowering (mm) 4.17 Distance from coupling to rear axle (mm) 4.19 Total length forks folded/extended (mm) 1595 / 2756 1693 / 2854 4.20 Length to the load mating face (mm)
  • Page 156 Technical data Datasheet (VDI) MISCELLANEOUS Speed control controller controller Masts table - Simplex 1650 2200 1250 1800 1650 2200 Maximum load CDG distance in KANVAN 05 500 kg 500 kg 450 kg 1250 mm 500 kg 500 kg 450 kg 1800 mm 1000 kg 1000 kg...
  • Page 157 Technical data Wheels and tyres Concrete example: on a 2 percent slope with a towed load of 4 t, the KANVAN can travel 3500 m at a speed of 4.0 km/h then slow to a stop. Then, with the same slope and towed load, a new start and a new run is possible.
  • Page 158 Technical data Wheels and tyres 50108043033 [EN]...
  • Page 159 Index Closing the battery compartment ..106 Cockpit ......45 Adding a driver’s code ... . . 100 Condition of roadways .
  • Page 160 Index Light braking ..... 76 Load EC declaration of conformity in Before picking up ....90 accordance with Machinery Directive .
  • Page 161 Index Staff training and qualifications for maintenance and repairs ..115 Quality and quantity of required Standard equipment and options ..52 lubricants ....114 Steering .
  • Page 164 STILL GmbH Berzeliusstrasse 10 D-22113 Hamburg Ident no. 50108043033 EN...

This manual is also suitable for:

Kanvan-10

Table of Contents