Manitou MT 625 Turbo Operator's Manual

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T H I

S O P E R A T O R

S O P E R A T O R '

MANITOU AMERICAS, INC.

West Bend, WI 53095-0179 U.S.A

Website: www.us.manitou.com

For parts orders contact your Manitou dealer or call:

Manitou Americas Parts Department. 262-334-6653

MLT625-75 H S1-E3

Operator Manual

Catalog No. 51900001

'S M A N U A L M

S M A N U A L

MU S T B E K E P T I

U S T B E K E P T I

https://www.forkliftpdfmanuals.com/

One Gehl Way

P. O. Box 179

Fax (254) 867--6504

In. Rel. 03-2011

N T H E L I

F T

F T T

TR U C K A N D M U S T B E R E A D

R U C K A N D M U S T B E R E A D

B Y

O P E R A

O P E R A T

TO R S .

O R S .

A N D U N D E R

S T O

S T O O

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Summary of Contents for Manitou MT 625 Turbo

Page 1 West Bend, WI 53095-0179 U.S.A West Bend, WI 53095-0179 U.S.A Website: www.us.manitou.com Website: www.us.manitou.com For parts orders contact your Manitou dealer or call: For parts orders contact your Manitou dealer or call: Manitou Americas Parts Department. 262-334-6653 Manitou Americas Parts Department. 262-334-6653...
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Page 3 ROUGH TERRAIN FORKLIFT TRUCK ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY ST GENERAL SAFETY STANDARDS ANDARDS OPERA OPERATING & SAFETY INSTRUCTION TING & SAFETY INSTRUCTION 2 - DESCRIPTION 2 - DESCRIPTION 3 - MAINTENANCE 3 - MAINTENANCE ...
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Page 7 Contents Contents ROUGH TERRAIN FORKLIFT TRUCK ROUGH TERRAIN FORKLIFT TRUCK GENERAL GENERAL SAFETY SAFETY ST STANDARDS ANDARDS https://www.forkliftpdfmanuals.com/...
Page 8 https://www.forkliftpdfmanuals.com/...
Page 9 Rough Terrain Forklift Safety Manual (part no. 422494) thoroughly and carefully before operating or servicing your forklift. operating or servicing your forklift. Contact your dealer or Manitou North Contact your dealer or Manitou North America, Inc. if you have any ques- America, Inc.
Page 10 ROUGH TERRAIN FORKLIFT ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS (cont.) TRUCK GENERAL SAFETY STANDARDS (cont.) B.) GENERAL SAFETY PRACTICES (cont.) B.) GENERAL SAFETY PRACTICES (cont.) 7.) Where steering can be accomplished with either hand and the steering mechanism is of a type that pre- 7.) Where steering can be accomplished with either hand and the steering mechanism is of a type that pre- vents road reactions from causing the handwheel to spin (power steering or equivalent), steering knobs may vents road reactions from causing the handwheel to spin (power steering or equivalent), steering knobs may...
Page 11 ROUGH TERRAIN FORKLIFT ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS (cont.) TRUCK GENERAL SAFETY STANDARDS (cont.) C.) OPERATING SAFETY RULES AND PRACTICES (cont.) C.) OPERATING SAFETY RULES AND PRACTICES (cont.) 19.) Do not use a rough terrain forklift truck for opening or closing railroad car doors. 19.) Do not use a rough terrain forklift truck for opening or closing railroad car doors.
Page 12 ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS (cont.) ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS (cont.) C.) OPERATING SAFETY RULES AND PRACTICES (cont.) C.) OPERATING SAFETY RULES AND PRACTICES (cont.) 46.) When attachments are used, extra care shall be taken in securing, manipulating, positioning, and trans- 46.) When attachments are used, extra care shall be taken in securing, manipulating, positioning, and trans- porting the load.
Page 13 ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS (cont.) ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS (cont.) D.) SUSPENDED LOADS D.) SUSPENDED LOADS A jib or truss boom should ONL A jib or truss boom should ONLY be used to lift and place loads when the machine is stationary and the frame Y be used to lift and place loads when the machine is stationary and the frame is level.
Page 14 including how to avoid electrocution. including how to avoid electrocution. During During use, use, part of part of equipment, equipment, load load line line load load will will within within minimum minimum clearance clearance distance specified by OSHA [10 feet (3.0 m), and more for lines rated over 50 distance specified by OSHA [10 feet (3.0 m), and more for lines rated over 50 kV] of any energized kV] of any energized...
Page 15 If a question arises regarding If a question arises regarding your forklift, please consult yo your forklift, please consult your dealer or Manitou ur dealer or Manitou NA NA , Inc. for the , Inc. for the latest information.
Page 16 NOTE or NOTICE NOTE or NOTICE Provides information, special instructions or references about the Provides information, special instructions or references about the lift truck. lift truck. IMPORTANT IMPORTANT Precautions which must be taken to avoid damage to the lift truck. Precautions which must be taken to avoid damage to the lift truck.
Page 17 your supervisor or nearest dealer for advice before operating your forklift! your supervisor or nearest dealer for advice before operating your forklift! 801011 801011 Before Starting - 801011 Before Starting - 801011 (Boom equipped models). (Boom equipped models). Location: on the brake Location: on the brake fluid cover panel (to fluid cover panel (to the left and below the dash panel).
Page 18 No Riders - 420732 No Riders - 420732 Location: on the cab entrance(s), and on or near wheel fenders and engine Location: on the cab entrance(s), and on or near wheel fenders and engine cover. cover. Informs: Informs: riders are not riders are not allowed on the allowed on the forklift.
Page 19 Important reminders of attachment and boom safety. Important reminders of attachment and boom safety. Hydraulic Coupling - 234805 Hydraulic Coupling - 234805 Location: near the quick-disconnect adapters. Location: near the quick-disconnect adapters. Stop the engine and release hydraulic pressure before changing Stop the engine and release hydraulic pressure before changing attachments.
Page 20 221322 221322 Mineral Oil (Brake Reservoir) - 221322 or 234800 has Mineral Oil (Brake Reservoir) - 221322 or 234800 has been replaced by 164091. been replaced by 164091. Location: near the brake Location: near the brake fluid reservoir where fluid reservoir where applicable applicable.
Page 21 Anti-Freeze - 234799 Anti-Freeze - 234799 Location: on the radiator, near the radiator filler cap. Location: on the radiator, near the radiator filler cap. Indicates required minimum to maximum anti-freeze protection (-22 Indicates required minimum to maximum anti-freeze protection (-22 F to -40 F to -40 Diesel Fuel - 161101...
Page 22 Fork Safety - 426641 Fork Safety - 426641 (Mast equipped models). (Mast equipped models). Location: on the front Location: on the front and back side and back side of the mast’s of the mast’s outer rails, outer rails, at eye level (4 required). at eye level (4 required).
Page 23 Forklift Data Plate - 496550 (Boom equipped models) (Boom equipped models) Forklift Data Plate - Forklift Data Plate - 283688 283688 MANITOU BF 44158 ANCENIS CEDEX FRANCE MANITOU BF 44158 ANCENIS CEDEX FRANCE MODELE MODELE MODELLO MODELLO SERIE...
Page 24 Content Page Content Page OPER TI TING NG https://www.forkliftpdfmanuals.com/...
Page 25 AND SAFETY AND SAFETY INSTRUCTIONS INSTRUCTIONS https://www.forkliftpdfmanuals.com/...
Page 26: Table Of Contents
TABLE OF CONTENTS TABLE OF CONTENTS INSTRUCTIONS TO THE COMPANY MANAGER INSTRUCTIONS TO THE COMPANY MANAGER 1 - 4 1 - 4 THE SITE THE SITE 1 - 4 1 - 4 THE OPERATOR THE OPERATOR 1 - 4 1 - 4 THE LIFT TRUCK THE LIFT TRUCK...
Page 27: The Site
A OPERATOR S MANUAL A OPERATOR S MANUAL B - AUTHORIZATION FOR USE IN FRANCE B - AUTHORIZATION FOR USE IN FRANCE (or see current legislation in other countries) (or see current legislation in other countries) 1 - 6 1 - 6 C - MAINTENANCE C - MAINTENANCE 1 - 6...
Page 28: The Lift Truck
A - THE TRUCK’S SUITABILITY FOR THE JOB A - THE TRUCK’S SUITABILITY FOR THE JOB MANITOU has ensured that this lift truck is suitable f MANITOU has ensured that this lift truck is suitable for use under the standard operating conditions define or use under the standard operating conditions defined in this operator’s...
Page 29: Instructions For The
your dealer) and under the necessar your dealer) and under the necessar y safety conditions to maintain the health of the operator and any third par y safety conditions to maintain the health of the operator and any third par our lift truck must be our lift truck must be inspected periodically to ensure that it remains in...
Page 30 PLATFORM-fitted lift truck, people can onl TFORM-fitted lift truck, people can only be lifted using platforms y be lifted using platforms designed by MANITOU for the purpose. designed by MANITOU for the purpose. MANITOU sells equipment specifi MANITOU sells equipment...
Page 31 OPERA OPERATING INSTRUCTIONS UNLADEN AND TING INSTRUCTIONS UNLADEN AND LADEN LADEN A - BEFORE STARTING THE LIFT TRUCK A - BEFORE STARTING THE LIFT TRUCK - Carr - Carr y out daily maintenance (see: 3 y out daily maintenance (see: 3 - MAINTENANCE: A - DAILY OR EVERY 10 HOURS SERVICE).
Page 32 Under no circumstances must the seat be adjusted while the lift truck Under no circumstances must the seat be adjusted while the lift truck is moving. is moving. The operator must always be in his normal position in the driver’s cab. It is prohibited to have arms or legs, or generally any part The operator must always be in his normal position in the driver’s cab.
Page 33 • That this platform is prescribed for the size of the • That this platform is prescribed for the size of the lift truck. lift truck. Never move onto a foot bridge, f Never move onto a foot bridge, floor or freight lift, witho loor or freight lift, without being certain that they are prescribed for the weight and size of the l ut being certain that they are prescribed for the weight and size of the...
Page 34 Turn the ignition key fully: t Turn the ignition key fully: the I.C. engine should then start. Release the ignition key and let the I.C. engin he I.C. engine should then start. Release the ignition key and let the I.C. engine run at idle.
Page 35 When the lift truck is stationary, or if the operator has to leave hi When the lift truck is stationary, or if the operator has to leave his cab (even for a moment), plac s cab (even for a moment), place the forks or attachment on the e the forks or attachment on the ground, apply the parking brake and place the forward/reverse selector in neutral.
Page 36 1-12 1-12 DRIVING THE LIFT DRIVING THE LIFT TRUCK WITH A TRUCK WITH A FRONT-MOUNTED ATT FRONT-MOUNTED ATTACHMENT ACHMENT ou must comply with current regulations in your country, covering the possibi ou must comply with current regulations in your country, covering the possibility of driving on the public highway with a front- lity of driving on the public highway with a front- mounted attachment on your lift truck.
Page 37 INSTRUCTIONS FOR HANDLING A LOAD A - CHOICE OF ATTACHMENTS A - CHOICE OF ATTACHMENTS Only attachments app Only attachments approved by MANITOU can be roved by MANITOU can be used on its lif used on its lift trucks. t trucks.
Page 38 For irregular loads, determine the tr For irregular loads, determine the transverse centre of gravity ansverse centre of gravity before any movement ( before any movement (fig. fig. 500 mm 500 mm B2) and set it in the longitudinal axis of the lift tr B2) and set it in the longitudinal axis of the lift truck.
Page 39 3 - LIFT TRUCK USED ON STABILIZERS 3 - LIFT TRUCK USED ON STABILIZERS - Set the two stabilizers on the gr - Set the two stabilizers on the ground and raise the two front wheels of the ound and raise the two front wheels of the lift truck (fig.
Page 40 overloaded, replace the load in the place from which it was taken. overloaded, replace the load in the place from which it was taken. If possible lower the load with If possible lower the load without shifting the lift truck. Lift the jib (1) to releas out shifting the lift truck.
Page 41 1-17 1-17 G - TAKING UP AND LAYING A HIGH LOAD ON STABILIZERS G - TAKING UP AND LAYING A HIGH LOAD ON STABILIZERS Depending on the model of lift truck Depending on the model of lift truck ou must not raise the jib if you have ou must not raise the jib if you have not checked the transverse attitu...
Page 42 RAISE THE STABILIZERS WITH THE FORKS IN TRANSPORT POSITION RAISE THE STABILIZERS WITH THE FORKS IN TRANSPORT POSITION (UNLADEN AND LADEN) (UNLADEN AND LADEN) - Raise both stabilizers fully and at - Raise both stabilizers fully and at the same time. the same time.
Page 43 LAYING A HIGH LOAD ON STABILIZERS LAYING A HIGH LOAD ON STABILIZERS Raise and extend the jib (1) (2) until the load is above the elevation (fig. G9), while Raise and extend the jib (1) (2) until the load is above the elevation (fig. G9), while monitoring the longitudinal stability limiter and warning device (see: INSTRUCTIONS FOR monitoring the longitudinal stability limiter and warning device (see: INSTRUCTIONS FOR HANDLING A LOAD: C...
Page 44 B - SUITABILITY OF THE TRUCK FOR USE B - SUITABILITY OF THE TRUCK FOR USE MANITOU has ensured that this lift truck is suitable f MANITOU has ensured that this lift truck is suitable for use under the standard operating conditions define or use under the standard operating conditions defined in this operator’s...
Page 45 - Always pay attention when using the platform. Do not listen to the - Always pay attention when using the platform. Do not listen to the radio or music using headphones or earphones. radio or music using headphones or earphones. - For increased comfor - For increased comfort, adopt the correct...
Page 46 Shakes thick branches, metal wires Shakes thick branches, metal wires Strong Strong Large waves begin to form, white Large waves begin to form, white hum, it becomes difficult to keep hum, it becomes difficult to keep breeze breeze foam crests, probably foam crests, probably spray spray.
Page 47 devices and electric head units on devices and electric head units on hydraulic distributors must be disconnected at each section). hydraulic distributors must be disconnected at each section). • Never remove or alter the safety devices (such as the • Never remove or alter the safety devices (such as the hand-guard frame, key, emergency stop button, etc.).
Page 48 Perform the periodic service (see: 3 form the periodic service (see: 3 - MAINTENANCE) - MAINTENANCE) to keep your l to keep your lift truck in good working ift truck in good working conditions. Failure to conditions. Failure to perform the periodic form the periodic service may cancel the service may cancel the...
Page 49 For these operations, we recommend the use of a MANITOU protective product, reference 603726. For these operations, we recommend the use of a MANITOU protective product, reference 603726. Instructions for using the product are given Instructions for using the product are given on the packaging.
Page 50 - Wash the painted surfaces of the - Wash the painted surfaces of the lift truck in clear and cold water lift truck in clear and cold water and wipe them. and wipe them. - Touch up the paintwork if necessar - Touch up the paintwork if necessar - Shut down the - Shut down the...
Page 51 1-27 1-27 https://www.forkliftpdfmanuals.com/...
Page 52 1-28 1-28 Content Page Content Page DESCRIPTION DESCRIPTION https://www.forkliftpdfmanuals.com/...
Page 53 https://www.forkliftpdfmanuals.com/...
Page 54 TABLE OF CONTENTS TABLE OF CONTENTS IDENTIFICA IDENTIFICATION OF TION OF THE LIFT THE LIFT TRUCK TRUCK CHARACTERISTICS CHARACTERISTICS FRONT AND REAR TIRES FRONT AND REAR TIRES 2-10 2-10 DIMENSIONS AND LOAD CHART DIMENSIONS AND LOAD CHART 2-12 2-12 INSTRUMENTS AND CONTROLS INSTRUMENTS AND CONTROLS...
Page 55 LIFT TRUCK MANUFACTURER’S PLATE (FIG. A) LIFT TRUCK MANUFACTURER’S PLATE (FIG. A) - Model - Model MANITOU BF 44158 ANCENIS CEDEX FRANCE MANITOU BF 44158 ANCENIS CEDEX FRANCE - Series - Series MODELE...
Page 56 - Model - Serial Nr - Serial Nr - I.C. engine Nr - I.C. engine Nr HYDROSTATIC PUMP (FIG. C) HYDROSTATIC PUMP (FIG. C) - MANITOU reference - MANITOU reference - Type of - Type of codification codification - Serial Nr - Serial Nr - Manufacturer’s Nr...
Page 57 - Type - Serial Nr - Serial Nr JIB (FIG. H) JIB (FIG. H) - MANITOU reference - MANITOU reference - Date of manufacture - Date of manufacture PLATE MANUFACTURER OF THE ATTACHMENT (FIG. I) PLATE MANUFACTURER OF THE ATTACHMENT (FIG. I) ...
Page 58 µ µ TRANSMISSION TRANSMISSION Main pump Main pump (gl/mn) (gl/mn) (30.9) (30.9) (psi) (psi) 0 (5802) 0 (5802) Boost pump Boost pump (gl/mn) (gl/mn) (8) (8) (psi) (psi) (348) (348) (transmission in neutral) (transmission in neutral) ...
Page 59 (psi) (psi) (3408) (3408) (psi) (psi) 35 / 235 35 / 235 (3408) (3408) (psi) (psi) 35 / 235 35 / 235 (3408) (3408) (psi) (psi) 45 / 245 45 / 245 (3553) (3553) ...
Page 60 (110) (110) (36) (36) (24) (24) (74) (74) 12.0 18 12PR T86 Stabilarge 12.0 18 12PR T86 Stabilarge DUNLOP DUNLOP (61) (61) TUBELESS TUBELESS 1300 1300 (116) (116) (37) (37) (25) (25) (78) (78) 3300 3300 ...
Page 61 2-11 2-11 DIMENSIONS AND LOAD CHART DIMENSIONS AND LOAD CHART (47.2) (47.2) (in) (in) (90.6) (90.6) (in) (in) (39) (39) (in) (in) (36.5) (36.5) (in) (in) (153.3) (153.3) (in) (in) ...
Page 62 (in) (in) (12.7) (12.7) P P (23.7) (23.7) (in) (in) 3 3 Y Y 2 2 (31.4) (31.4) P P (in) (in) L L 1 1 2 2 G G G G G...
Page 63 INSTRUMENTS AND CONTROLS INSTRUMENTS AND CONTROLS https://www.forkliftpdfmanuals.com/...
Page 64 9 9 2-14 2-14 DESCRIPTION DESCRIPTION 1 - DRIVER’S SEAT 1 - DRIVER’S SEAT 2 - SAFETY BELT 2 - SAFETY BELT 3 - IGNITION SWITCH 3 - IGNITION SWITCH 4 - EMERGENCY STOP BUTTON 4 - EMERGENCY STOP BUTTON ...
Page 65 - HYDRAULIC CONTROLS - HYDRAULIC CONTROLS - ACCELERATOR PEDAL - ACCELERATOR PEDAL - SERVICE BRAKE PEDAL AND - SERVICE BRAKE PEDAL AND TRANSMISSION CUT-OFF TRANSMISSION CUT-OFF - FOR - FORWARD/NE WARD/NEUTRAL/REVERSE GEAR SELECTION UTRAL/REVERSE GEAR SELECTION ...
Page 66 will not shift into another will not shift into another position. position. Only operate the lever by its recessed section and do not grasp from below, at the risk of crushing Only operate the lever by its recessed section and do not grasp from below, at the risk of crushing the hand.
Page 67 Adjust the locking lever until you reach the positi Adjust the locking lever until you reach the position required. This then locks and the seat on required. This then locks and the seat will not shift into another will not shift into another position.
Page 68 II - Heating. II - Heating. III - The I.C. engine star III - The I.C. engine star ts, return to position I as soon as ts, return to position I as soon as the key is released. the key is released. 4 - EMERGENCY STOP BUTTON ...
Page 69 NOTE: NOTE: lamp lamp buzze buzzer come come (> (> °C) °C) 230 °F 230 °F when the lift truck when the lift truck is running, stop the is running, stop the I.C. engine immediately and seek I.C. engine immediately and seek the cause of the failure in the cooling system.
Page 70 LOWER SCREEN DISPLAY LOWER SCREEN DISPLAY SCROLL BUTTON SCROLL BUTTON VALIDATION, RESET AND ERROR CODE BUTTON VALIDATION, RESET AND ERROR CODE BUTTON UPPER SCREEN UPPER SCREEN DISPLA DISPLAY Switch on the lift truck ignition, by default, the screen will show Switch on the lift truck ignition, by default, the screen will show the time.
Page 71 as the required repairs have not been carried out. as the required repairs have not been carried out. Contact your dealer Contact your dealer, stating the error code or codes , stating the error code or codes. NOTE: NOTE: A faulty fuse can generate several e A faulty fuse can generate several error codes.
Page 72 all the hydraulic movements. The lamp shows when it is in use. all the hydraulic movements. The lamp shows when it is in use. G - GEAR SELECTION G - GEAR SELECTION Gears can be selected while driving. Gears can be selected while driving. SLOW SLOW SPEED:...
Page 73 - Telescoping and attachment movement control - Telescoping and attachment movement control (10A). (10A). 7.5A 7.5A - Negative parking brake solenoid valve - Negative parking brake solenoid valve (10A). (10A). - Gear selection (10A). - Gear selection (10A). F5 - Cigarette lighter (10A). F5 - Cigarette lighter (10A).
Page 74 0 0 1 1 - FUSES AND RE - FUSES AND RELA LAYS UNDER THE ENGINE YS UNDER THE ENGINE HOOD HOOD Open the engine bonnet, remove the cover 1 Open the engine bonnet, remove the cover 1 to access fuses and relays.
Page 75 on the lift truck. on the lift truck. 1 1 5 5 - HYDRAULIC CONTROLS - HYDRAULIC CONTROLS Do not attempt to alter the hydraulic system pressure by interfering with the pressure regulating Do not attempt to alter the hydraulic system pressure by interfering with the pressure regulating valve.
Page 76 reversing alarm indicate that the lift truck reversing alarm indicate that the lift truck is travelling in reverse. is travelling in reverse. NEUTRAL: NEUTRAL: indicators indicators flashing, flashing, pass pass forwar forward/reverse d/reverse selector selector back through back through neutral neutral (position (position...
Page 77 unit you must work with the unit you must work with the cab closed off. cab closed off. winter: winter: So a as to s to ensure ensure correct correct operation operation complete complete efficiency efficiency air c conditioning onditioning unit,...
Page 78 2 2 4 4 - DOOR LOCK - DOOR LOCK Two keys are provided with the Two keys are provided with the lift truck to enable the cabin to lift truck to enable the cabin to be locked. be locked.
Page 79 B - Left rear stoplight. B - Left rear stoplight. C - Left tail light. C - Left tail light. D - Rear fog light D - Rear fog light E - Reversing light. E - Reversing light. F - Right tail light. F - Right tail light.
Page 80 A - TOWING PIN A - TOWING PIN COUPLING AND UNCOUPLING THE TRAILER COUPLING AND UNCOUPLING THE TRAILER To coupl couple the trailer, pos e the trailer, position the lift truck as close as possible to the trail ition the lift truck as close as possible to the trailer ring.
Page 81 DESCRIPTION AND USE OF THE OPTIONS DESCRIPTION AND USE OF THE OPTIONS 1- PREHEATING ELEMENT 1- PREHEATING ELEMENT Enables the engine block to be kept war Enables the engine block to be kept warm during prolonged periods of stoppage and thus m during prolonged periods of stoppage and thus improves engine starting.
Page 82 • • Poll Pollution ution level level CONDITIONS FOR CONNECTION AND CONDITIONS FOR CONNECTION AND USE OF PREHEATING: USE OF PREHEATING: The preheating system should not be used for an external ambi The preheating system should not be used for an external ambient temperature higher than + 25°C ent temperature higher than + 25°C (77°F)
Page 83 OPERATION OPERATION Switch on lift truck ignition. Switch on lift truck ignition. Press for two seconds on push-button 1 to releas Press for two seconds on push-button 1 to release the attachment circuit hydraulic e the attachment circuit hydraulic pressure. pressure.
Page 84 10 - JIB HEAD SOLENOID VALVE + HYDRAULIC ATTACHMENT LOCKING 10 - JIB HEAD SOLENOID VALVE + HYDRAULIC ATTACHMENT LOCKING Enables the use of a hydraulic function and hydraulic locking of the attachment on the Enables the use of a hydraulic function and hydraulic locking of the attachment on the attachment circuit.
Page 85 12 - ATTACHMENT HYDRAULIC FLOW RATE SELECTOR 12 - ATTACHMENT HYDRAULIC FLOW RATE SELECTOR The selector has 4 positions, of which 3 can be configured according to the type The selector has 4 positions, of which 3 can be configured according to the type of attachment, the 4th position being fixed at 100 %.
Page 86 Content Page Content Page MAINTENANCE MAINTENANCE https://www.forkliftpdfmanuals.com/...
Page 87 https://www.forkliftpdfmanuals.com/...
Page 88 TABLE OF CONTENTS TABLE OF CONTENTS MANITOU ORIGINAL SPARE PARTS AND EQUIPMENT MANITOU ORIGINAL SPARE PARTS AND EQUIPMENT ST START-UP ART-UP CHECKLIST CHECKLIST FILTERS CARTRIDGES AND BELTS FILTERS CARTRIDGES AND BELTS LUBRICANTS AND FUEL LUBRICANTS AND FUEL SERVICING SCHEDULE...
Page 89 OUR LIFT TRUCKS MUST BE OUR LIFT TRUCKS MUST BE SERVICED USING ORIGINAL MANITOU PARTS. SERVICED USING ORIGINAL MANITOU PARTS. IF YOU USE PARTS WHICH ARE NOT ORIGINAL MANITOU IF YOU USE PARTS WHICH ARE NOT ORIGINAL MANITOU PARTS PARTS,...
Page 90 ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK. ITS DEALER NETWORK. the dealer network list is the dealer network list is available on manitou web site www.manitou.com...
Page 91 Gear shif ift Reve vers rsin ing ho horn Cut- t-off p edal Road l lig ight hts Additi itiona onal lights Rotati ating be beaco acon li light operat ration seal ry ry Stop sett ttin ings Ty Tyre/ re/Pr Pres essu sure...
Page 92 FUEL FILTER FUEL FILTER CYCLONIC PRE-FILTER CYCLONIC PRE-FILTER Part number: 746364 Part number: 746364 Part number: 224713 Part number: 224713 Change: 500 H Change: 500 H Clean: 10 H Clean: 10 H This frequency is given for information only (see: 3 - MAINTEN This frequency is given for information only (see: 3 - MAINTENANCE: SERVICIN ANCE:...
Page 93 USE THE RECOMMENDED LUBRICANTS AND FUEL: - For topping up, oils may - For topping up, oils may not be miscible. not be miscible. - For oil changes, MANITOU oils are - For oil changes, MANITOU oils are perfectly appropriate. perfectly appropriate. DIAGNOSTIC ANALYSI...
Page 94 I.C. ENGINE I.C. ENGINE Shell: Rotella 15w40 Shell: Rotella 15w40 (3 gl) (3 gl) Citgo: C-600 15w40 Citgo: C-600 15w40 Tulco 50/50 Premix Anti-freeze Tulco 50/50 Premix Anti-freeze COOLING CIRCUIT COOLING CIRCUIT (3.1 gl) (3.1 gl) FUEL TANK ...
Page 95 REAR AXLE REAR AXLE Shell: Donax TD Shell: Donax TD (1 gl) (1 gl) Citgo: Transgard (THF) Citgo: Transgard (THF) Shell: Spirax DH 80w90 Shell: Spirax DH 80w90 REAR WHEELS REDUCERS REAR WHEELS REDUCERS ...
Page 96 Fuel level Fuel level 3 12 3 12 C C < < < < < < < < < < < < < < < < < < < < < < < < < < < < <...
Page 97 Brake system Brake system < < < < < < < < < < < < < < < < < < Brake system pressure Brake system pressure < < < < < < < < < < < < <...
Page 98 A2 - COOLING LIQUID LEVEL A2 - COOLING LIQUID LEVEL CHECK CHECK Place the lift truck on level ground with the I.C. engine stopped, and allow the I.C. engine Place the lift truck on level ground with the I.C. engine stopped, and allow the I.C. engine to cool.
Page 99 - Remove the surplus of grease. If the lift truck is If the lift truck is used in an abrasive environment (dust, sand, coal…) Use lubricating varnish (MANITOU used in an abrasive environment (dust, sand, coal…) Use lubricating varnish (MANITOU reference: 483536). In this r reference: 483536).
Page 100 B - EVERY 50 HOURS SERVICE B - EVERY 50 HOURS SERVICE Carry out the operations described previously as well as Carry out the operations described previously as well as the following operations. the following operations. B1 - DRY AIR FILTER CARTRIDGE B1 - DRY AIR FILTER CARTRIDGE ...
Page 101 (MANITOU reference: ant (MANITOU reference: 479292). 479292). - Check visually the outer - Check visually the outer...
Page 102 7 - Lubricator of the compensation cylinder foot axle (1 lubricator). 7 - Lubricator of the compensation cylinder foot axle (1 lubricator). Lubricator Lubricator compensation compensation cylinder cylinder head head axle axle lubricator). lubricator). FRONT AND REAR WHEELS REDUCER PIVOTS FRONT AND REAR WHEELS REDUCER PIVOTS Lubricators Lubricators...
Page 103 Check visually tha Check visually that there is no leakage in t there is no leakage in the tank and pipes. the tank and pipes. Always maintain the oil level at maximum as cooling depends on the oil flowing through Always maintain the oil level at maximum as cooling depends on the oil flowing through the tank.
Page 104 C - EVERY 250 HOURS OF SERVICE C - EVERY 250 HOURS OF SERVICE Carry out the operations described previously as well as Carry out the operations described previously as well as the following operations. the following operations. C1 - ALTERNATOR/FAN/CRANKSHAFT BELT TENSION ...
Page 105 - Swivel the alternator assembly so as to obtain the belt tension required. - Swivel the alternator assembly so as to obtain the belt tension required. - Retighten screws 1 ( - Retighten screws 1 (fig. C1) (tighte fig. C1) (tightening torque 22 ning torque 22 N.m)
Page 106 C6 - FRONT AXLE DIFFERENTIAL OIL LEVEL C6 - FRONT AXLE DIFFERENTIAL OIL LEVEL CHECK CHECK Place the lift truck on level ground Place the lift truck on level ground with the I.C. engine stopped. with the I.C. engine stopped. - Remove level plug 1 (fig.
Page 107 - Remove access panel 1 (fig. D1/1). - Remove access panel 1 (fig. D1/1). Place a container under the drain plug and unscrew the drain pl Place a container under the drain plug and unscrew the drain plug 2 (fig. D1/2). ug 2 (fig.
Page 108 Stop the I.C. engine on level ground, with the Stop the I.C. engine on level ground, with the jib raised and remove the pressure from jib raised and remove the pressure from circuits by acting on the hydraulic controls. circuits by acting on the hydraulic controls. Before carrying out Before carrying out any work, thoroughly clean...
Page 109 - Check for any possible leaks at the drain plug. - Check for any possible leaks at the drain plug. Refit and tighten t Refit and tighten the level and fill he level and filling plug 3 (fig. ing plug 3 (fig. D6/2) (tightening torque 34 D6/2) (tightening torque 34 to 49...
Page 110 E - EVERY 1000 HOURS OF SERVICE E - EVERY 1000 HOURS OF SERVICE Carry out the operations described previously as well as Carry out the operations described previously as well as the following operations. the following operations. E1 - FUEL TANK ...
Page 111 - Place a container under drain plug 1 (fig. E1/1) and unscrew the - Place a container under drain plug 1 (fig. E1/1) and unscrew the plug. plug. - Open access panel 2 (fig. E1/2). - Open access panel 2 (fig. E1/2). - Remove filler plug 3 (fig.
Page 112 REPLACING THE BRAKE REPLACING THE BRAKE ACCUMULA ACCUMULATOR UNIT TOR UNIT FILTER Unscrew plug 3 (fig. E3/3), lift out the filter and fit a new one (see: 3 - MAINTENANCE: Unscrew plug 3 (fig. E3/3), lift out the filter and fit a new one (see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS).
Page 113 NOTE: After an accident, replace the seat belt. NOTE: After an accident, replace the seat belt. In no event should the lift In no event should the lift truck be used if the seat belt truck be used if the seat belt is defective (fixing, locking, cuts, tears, etc.).
Page 114 F - EVERY 2000 HOURS OF SERVICE F - EVERY 2000 HOURS OF SERVICE Carry out the operations described previously as well as Carry out the operations described previously as well as the following operations. the following operations. F1 - COOLING LIQUID ...
Page 115 Let the cooling circuit d Let the cooling circuit drain entirely while e rain entirely while ensuring that the ports do not get clogged. nsuring that the ports do not get clogged. Check the condition of the hoses as well as the fasten Check the condition of the hoses as well as the fastening devices and change the hoses ing devices and change the hoses...
Page 116 The cooling circuit contains a gas wh The cooling circuit contains a gas which can be dangerous under certain conditions. This gas, coola ich can be dangerous under certain conditions. This gas, coolant R 134a, is colourless nt R 134a, is colourless, odourless , odourless and heavier than air.
Page 117 For this operation, we advise you to use the hydraulic jack MANITOU reference 505507 and For this operation, we advise you to use the hydraulic jack MANITOU reference 505507 and the safety support MANITOU reference 554772.
Page 118 Calculating the height of the dipped beam (h2) Calculating the height of the dipped beam (h2) • h1 = • h1 = Height of the dipped Height of the dipped beam in relation to beam in relation to the ground. the ground.
Page 119 RELEASING THE PARKING BRAKE ON THE FRONT AXLE RELEASING THE PARKING BRAKE ON THE FRONT AXLE Unscrew the screws 2 (fig. G5/2) on t Unscrew the screws 2 (fig. G5/2) on the front axle, remove the shims he front axle, remove the shims 3 (fig.
Page 120 ramp angle for the lift truck. ramp angle for the lift truck. - Load the lift truck - Load the lift truck parallel to the platform. parallel to the platform. Stop the lift truck (see: 1 - OPERATING AND SAFETY INS Stop the lift truck (see: 1 - OPERATING AND SAFETY INSTRUCTIONS: DRIVING INSTRUC TRUCTIONS: DRIVING...
Page 121 https://www.forkliftpdfmanuals.com/...
Page 122 Content Page Content Page https://www.forkliftpdfmanuals.com/...
Page 123 OPTIONAL OPTIONAL ATTACHMENTS ATTACHMENTS FOR USE WITH FOR USE WITH THE RANGE THE RANGE https://www.forkliftpdfmanuals.com/...
Page 124 TABLE OF CONTENTS TABLE OF CONTENTS INTRODUCTION INTRODUCTION PICKIN KING TT TTACH ACHMEN MENTS TECHN TECHNICAL ICAL SPECI SPECIFICA FICATIONS TIONS TT TTACHME ACHMENTS TT TTACHMENT ACHMENT SHIELDS SHIELDS 4-10 4-10 https://www.forkliftpdfmanuals.com/...
Page 125 ATTACHMENTS. CHMENTS. A wide range of attachments is avail A wide range of attachments is available, guaranteed by MANITOU and designe able, guaranteed by MANITOU and designed to fit your lift truck per d to fit your lift truck per fectly fectly.
Page 126 INSTRUCTIONS: H TAKING UP AND SETTING DOWN A SUSPENDED LOAD). INSTRUCTIONS: H TAKING UP AND SETTING DOWN A SUSPENDED LOAD). Only attachments approved by MANITOU are Only attachments approved by MANITOU are to be used on to be used on...
Page 127 HAND LOCKIN KING ake the locking pi ake the locking pin and the clip n and the clip on the bracket (fi on the bracket (fig. A) and lo g. A) and lock the attachment ck the attachment (fig. (fig. Do not forget to refit the clip.
Page 128 - Stop the I.C. engine and keep the ignition on the - Stop the I.C. engine and keep the ignition on the lift truck. lift truck. Release the pressure from Release the pressure from the hydraulic circuit by the hydraulic circuit by pressing button 1 (fig.
Page 129 Contents Contents https://www.forkliftpdfmanuals.com/ ÉLECTRI ÉLECTRI MAIN MAIN C SHEMATIC C SHEMATIC ...
Page 130 pages pages CODES CODES ÉLECTRI ÉLECTRI .. ..........
Page 131 0 0 8 8 80-02-M176FR 80-02-M176FR (18/11/2010) (18/11/2010) Main Electrical Main Electrical Schém Schém atic atic CODES CODES SCHÉMA SCHÉMA ON ON ELECTRICAL ELECTRICAL TIC TIC 10 0 1 1 1 1 1 1 2 2 1 1 3 3 1 1 4 4...
Page 132 A2 / MP 22 A2 / MP 22 CN1-P2 / X150 CN1-P2 / X150 CN2-P2 / X151 CN2-P2 / X151 BF1 / M1 BF1 / M1 X162 X162 X116 X116 X201 X201 H H L L A A A A N N N...
Page 133 Support Support N° N° wire wire Ending Ending X32 / X32 / 88 / X64 88 / X64 X32 / X32 / 88 / X64 88 / X64 0 0 8 8 80-02-M176FR 80-02-M176FR (18/11/2010) (18/11/2010) Contents Contents Main Electrical...
Page 134 1 - START START / DIGICODE CLIENT / DIGICODE CLIENT ...........
Page 135 0 0 8 8 80-02-M176FR 80-02-M176FR (09/02/2011) (09/02/2011) Main Electrical Main Electrical Schéma Schéma tic tic MT 625 T COMFORT/ MLT 625-75 H MT 625 T COMFORT/ MLT 625-75 H POSITION POSITION SCHÉMA SCHÉMA OF THE...
Page 136 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔...
Page 137 X104 X104 ✔ ✔ X105 X105 ✔ ✔ X106 X106 ✔ ✔ ✔ ✔ X107 X107 ✔ ✔ X114 X114 ✔ ✔ X115 X115 ✔ ✔ ✔ ✔ X118 X118 ...
Page 138 X314 X314 ✔ ✔ ✔ ✔ ✔ ✔ X315 X315 ✔ ✔ ✔ ✔ X316 X316 ✔ ✔ X322 X322 ✔ ✔ X321 X321 ✔ ✔ ✔ ✔ ✔ ✔ ✔...
Page 139 0 0 8 8 80-02-M176FR 80-02-M176FR (09/02/2011) (09/02/2011) Main Electrical Main Electrical Schéma Schéma tic tic MT 625 T COMFORT/ MLT 625-75 H MT 625 T COMFORT/ MLT 625-75 H / DIGICODE CLIENT / DIGICODE CLIENT START START Connect ...
Page 140 M M o o t t e e u u r r X X 3 3 R R 1 1 Pré Pré heating heating Mot o o r r X X 4 4 M M 1 1 tarter Sol tarter Sol lénoïde lénoïde...
Page 141 Cabin Fuse box (+BAT) (50A) (+BAT) (50A) Cabin Fuse box F F 4 4 5 5 D D é é ﬁ ﬁ g g e e u u r r Diesel Diesel ( (o o p p t t i i o o n n ) ) ( ( 2 2 0 0 A A ) ) M M 1 1 5 5 F F 4 4 6 6 P P r r é...
Page 142 2 2 6 6 1 1 3 3 2 2 5 5 2 2 2 2 2 2 1 1 3 3 0 0 0 0 7 7 9 9 7 7 2 2 7 7 1 1 7 7 6 6 6...
Page 143 C C h h â â s s s s i i s s X X 5 5 7 7 A A 3 3 E E C C U U h h y y d d r r a a u u l l i i c c C C h h â...
Page 144 0 0 8 8 80-02-M176FR 80-02-M176FR (09/02/2011) (09/02/2011) MT 625 T COMFORT / MLT 625-75 H MT 625 T COMFORT / MLT 625-75 H Schéma Schéma Main Electrical Main Electrical Electric Electric Schéma Schéma « CAN H-L / «...
Page 145 2 2 5 5 2 2 2 2 0 0 7 7 9 9 7 7 6 6 6 6 1 1 4 4 5 5 8 8 5 5 5 5 3 3 X310 X310 A A 1 1 EP17 EP17 4...
Page 146 C C h h â â s s s s i i s s X X 6 6 7 7 A A 4 4 J J S S M M ( ( J J o o y y s s t t i i c c k k S S w w i i t t c c h h a a n n d d M M o o v v e e ) ) C C h h â...
Page 147 K K 2 2 R R e e l l a a y y reverse light & reverse light & b b u u z z z z e e r r ( ( 2 2 0 0 A A / / 3 3 5 5 A A ) ) G G 1 1 3 3 Splices ...
Page 148 8 8 6 6 1 1 6 6 5 5 7 7 3 3 3 3 1 1 6 6 8 8 3 3 7 7 6 6 7 7 3 3 3 3 7 7 3 3 6 6 3 3 1...
Page 149 C C h h â â s s s s i i s s X X 1 1 0 0 0 0 B B 1 1 1 1 Redundant jib angle Redundant jib angle Potentiomètre Potentiomètre C C h h â â s s s s i i s s X X 1 1 3 3 4 4 S S 3 3 4 4 No jib retraction sensor...
Page 150 B B 1 1 5 5 R R o o l l l l e e r r 1 1 s s u u r r J J S S M M ( ( T T é é l l e e s s c c o o p p e e ) ) A A 1 1 8 8 B B 1 1 6 6 R R o o l l l l e e r r 2 s...
Page 151 Shunt Shunt movements cutoff movements cutoff / / boom retract sensor boom retract sensor / / feed feed C7 sécurit sécurit y y ECU (10A) ECU (10A) F F 1 1 6 6 E E l l e e c c t t r r o o v v a a lve lve ...
Page 152 5 5 8 8 5 5 2 2 7 7 0 0 9 9 3 3 3 3 4 4 3 3 0 0 4 4 5 5 7 7 2 2 4 4 2 2 2 2 0 0 9 9 6...
Page 153 C C h h â â s s s s i i s s X X 1 1 3 3 A A 1 1 Dashboard unit Dashboard unit C C h h â â s s s s i i s s X X 1 1 4 4 S S 2 2 6 6 / / S S 2 2 7 7 Light handle...
Page 154 C C a a b b i i n n e e 1 1 X X 3 3 3 3 1 1 Rear work lights Rear work lights X358 X358 Boom work lights Boom work lights X X 3 3 7 7 8 8 H H 3 3 5 5 Front wheel alignment indicator Front wheel alignment indicator...
Page 155 Engine water temp. indicator Engine water temp. indicator Hydraulic filter clogging indicator Hydraulic filter clogging indicator Container brake fluid level indicator Container brake fluid level indicator High beam High beam Turn signal indicator Turn signal indicator Fault indicator Fault indicator ECU ECU downgrade downgrade mode mode...
Page 156 R R e e p p . . D D é é s cription cription P P o sition osition on on schéma schéma t ic tic BF1/M1 BF1/M1 Cabine fuse box Cabine fuse box (+BAT) (50A) (+BAT) (50A) ...
Page 157 0 0 2 2 8 8 1 1 1 1 8 8 4 4 BAT+ BAT+ 0 0 8 8 0 0 1 1 1 1 7 7 0 0 0 0 1 1 1 1 9 9 1 1 1 1 1...
Page 158 C C h h â â s s s s i i s s X X 9 9 4 4 A A 7 7 Speaker Speaker autoradio autoradio E E 16 C C h h â â s s s s i i s s X X 9 9 5 5 O O p p t t i i o o n n Air condition Air condition...
Page 159 Evaporator probe Evaporator probe E E vaporateur c vaporateur c ooling ooling Thermostat Thermostat E E 33 Binary Binary Press Press ureswitch ureswitch (HP/BP) (HP/BP) climat climat e e Q Q 36 D D 1 1 D D i i o o d d e e I I 1 1 0 0 D D 2 2 D D i i o o d d e e...
Page 160 Fusibles et relais Fusibles et relais R R e e p p . . D D é é s s i i g g n n a a t t i i o o n n P P o o s s i i t t i i o o n n s s u u r r s s c c h h é é m m a ...

Manitou MT 625 Turbo Operator's Manual

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Page 26: Table Of Contents

Page 27: The Site

Page 28: The Lift Truck

Page 29: Instructions For The