Table of Contents
Troubleshooting
Related Manuals for Lissmac SBM-M 1500 B2
Summarization of Contents
About this manual
Target group
Defines the intended audience for the operating manual, including operators and maintenance personnel.
Additional documents
Lists supplementary documentation from component manufacturers relevant to the machine.
Presentation of warnings
Explains the format and meaning of signal words, symbols, and danger warnings used in the manual.
Additional representations
Details how important information, requests, and position numbers are presented in the manual.
Safety
Safety instructions
General safety guidelines and the machine's adherence to technical safety rules.
Organizational measures
Procedures for personnel, manual accessibility, hazard awareness, and use of PPE.
Personnel selection and qualifications
Requirements for authorized personnel, training, and responsibilities for safe operation.
Transport
Guidelines for safe lifting, handling, and securing the machine during transport.
Normal operation
Procedures for safe machine operation, including environment checks and malfunction handling.
Maintenance, Service and Troubleshooting
Rules for carrying out maintenance, service, and troubleshooting by authorized personnel.
Safety instructions for special types of dangers
Specific safety advice related to electric power, dust, and fire hazards.
Electric power
Safety rules for electrical work, fuse replacement, and equipment checks.
Dust
Safety guidelines for working in confined spaces and handling dust.
Fire hazard
Precautions against flammable materials and the importance of machine cleaning.
Symbols on the machine
Explains the meaning of various safety and warning symbols found on the machine.
Explanation of labels on the machine
Describes the purpose and meaning of specific labels and indicators on the machine.
Product description
Appropriate usage
Defines the intended use of the machine and environmental conditions for installation.
Technical data
Provides detailed specifications for the SBM-M 1000 B2 and SBM-M 1500 B2 models.
Type plate
Explains the information contained on the machine's identification plate.
Structure of the SBM-M 1000/1500 B2 brush machine
Identifies and labels the main components of the machine on the input side.
Machining units
Details the top and bottom machining units and their brush belts.
Control elements
Overview of the control panel and its various functions and indicators.
Control elements on the front of the machine
Identifies and describes controls like display, joystick, and buttons on the front panel.
Control elements in the machine
Describes internal controls like hand wheels and gear selector levers in the machine.
Function
Explains the operational flow, including machining units, feed roller, and sheet thickness adjustment.
Safety equipment
Details the emergency stop switches, safety shutdown bars, and electrical contacts for safety.
Preparation for use
Transporting the machine
Instructions for transporting the machine using a crane or forklift, including safety warnings.
Storing the machine
Guidelines for properly storing the machine, including cleaning and packing.
Installing machine
Steps for setting up the machine, including lifting, leveling, and securing.
Connecting the machine electrically
Procedures for safely connecting the machine to the power supply and checks for phase sequence.
Operation
Operation - Overview
Introduces the control elements and operating functions of the brush machine.
Control elements
Identifies and lists the primary control elements on the machine's front panel.
Wear display
Explains how to read and interpret the wear display for the brush units.
Transport belt speed and direction
Details how to adjust the transport belt speed and select its direction of travel.
B-unit gear selection lever
Describes the function of the gear selection lever and its effect on brush unit movement.
Setting sheet thickness
Instructions for measuring and setting the correct sheet thickness for processing.
Turn on the motors of the brush units
Prerequisites and steps for safely turning on the machine's motors.
Processing material
Guidance on how to place workpieces onto the conveyor belt for optimal processing.
Changing the brushing material
Measuring wear / setting wear display to "zero"
Procedures for measuring brush belt wear and resetting the wear indicator.
Wear measurement of brush belts
Detailed steps on how to measure the wear of the brush belts using the indicator.
Setting wear display to "zero"
How to reset the wear display to zero after brush belt replacement or adjustment.
Replacing B-unit brush belts
Instructions for replacing brush belts, including preparation and removal.
Preparing to replace the brush belt
Important note about logging brush belt direction before replacement.
Releasing tension /removing of the B-unit brush belts
Steps for releasing tension and removing brush belts using the mechanical belt tensioner.
Installing B-unit brush belts
Instructions on how to install new brush belts onto the pulleys and reset the wear indicator.
Tensioning the B-unit brush belts
Procedure for properly tensioning the brush belts using the mechanical belt tensioner.
Service/Repair
Replacing B-unit drive belts
General information about replacing V-belts on the inner side of B-units.
Remove support bar
Steps for removing the support bar as part of drive belt replacement.
Removing threaded rods
Detailed instructions for removing threaded rods, including loosening nuts and unscrewing.
Removing the V-belts
Steps to remove V-belts by loosening fastening and counter nuts.
Installing the V-belt
Instructions for installing new V-belts onto the pulleys, emphasizing replacing in pairs.
Tensioning the V-belts
Procedure for correctly tensioning the V-belts using counter nuts and checking tension.
Installing threaded rods
Steps for reinstalling threaded rods, including tightening nuts and repeating for the rear rod.
Installing the support bar
Instructions for placing and securing the support bar between the belt tensioner and pulley bracket.
Replacing the V-belt on the back of the B-unit
Steps to replace V-belts on the rear of the B-unit, including loosening nuts and releasing tension.
Tightening the V-belt on the back of the B-unit
Procedure for installing and tensioning a new V-belt on the rear of the B-unit.
Lubrication points
Identifies lubrication points for routine machine maintenance.
Rear lubrication points
Identifies upper and lower lubrication points on the guide shafts for maintenance.
Lubricating the flanged bearing of the B-unit
Instructions for lubricating the flanged bearing of the B-unit using lubrication nipples.
Cleaning
Guidelines for cleaning the machine, including catch boxes and interior, with safety warnings.
Service
Service intervals
Lists recommended service tasks and their corresponding intervals for machine maintenance.
Maintenance material
Specifies the type of lubricant recommended for machine maintenance.
Tightening torques for standard metric thread
Provides a table of maximum tightening torques for various metric thread sizes and strength classes.
Troubleshooting
A guide to common errors, their causes, and solutions for machine malfunctions.
Customer service
Contact information for LISSMAC customer service for unresolved issues.
Wear parts and consumables
Wear parts and consumables
Lists wear parts for SBM-M 1000/1500 B2 with order numbers.
Taking out of operation and disposal
Taking out of operation and disposal
Instructions for safely dismantling and disposing of the machine at the end of its service life.
Warranty conditions
Warranty conditions
Details the warranty period and conditions, including exclusions for wear parts.
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