Table of Contents
Troubleshooting
Related Manuals for Lissmac SBM-M 1000 D2
Summary of Contents for Lissmac SBM-M 1000 D2
- Page 1 METAL PROCESSING OPERATING MANUAL DESLAGGING MACHINE SBM-M 1000 D2 SBM-M 1500 D2 LISSMAC Maschinenbau GmbH Lanzstrasse 4 D-88410 Bad Wurzach Telephone +49 (0) 7564 / 307- 0 Fax +49 (0) 7564 / 307 - 500 lissmac@lissmac.com www.lissmac.com...
- Page 3 About this manual Imprint Operating manual for Deslagging machine SBM-M 1000 D2 SBM-M 1500 D2 Issue date: 05-2013 Original operating manual Manufacturer: LISSMAC Maschinenbau GmbH Lanzstraße 4 D-88410 Bad Wurzach Telephone +49 (0) 7564 / 307- 0 Fax + 49 (0) 7564 / 307 - 500 E-mail: lissmac@lissmac.com...
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Page 4: Table Of Contents
About this manual Table of Contents 1. About this manual ..................6 1.1. Target group ..................6 1.2. Additional documents .................6 1.3. Presentation of warnings..............7 1.4. Additional representations..............7 2. Safety......................8 2.1. Safety instructions ................8 ... - Page 5 About this manual 5.11. Change the position of the machining units ........36 5.12. Turning off the machine..............38 6. Maintenance and Cleaning ..............39 6.1. Change of the power-pin belts ............39 6.1.1. Turn or change the power-pin belts..........39 ...
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Page 6: About This Manual
About this manual 1. About this manual 1.1. Target group This operating manual contains important information on how to operate the machine safely, properly and economically. The operating manual is directed at the machine operator and the operating and maintenance personnel. Each person responsible for operating and maintenance work on the machine must have read and understood this operating manual. -
Page 7: Presentation Of Warnings
About this manual 1.3. Presentation of warnings In this operating manual warnings are presented according to the following examples: SIGNAL WORD! Type and source of danger Consequences of non-compliance Actions to avert the danger. The signal word under the danger symbol indicates the degree of danger: This signal word signifies an extremely dangerous situation. -
Page 8: Safety
Safety 2. Safety 2.1. Safety instructions The SBM-M 1000/1500 D2 deslagging machine is constructed according to the state of the art and recognised technical safety rules. However, during its use, danger for persons and property damage can occur. The machine is to be used only for intended use in technically faultless condition and in observance of safety instructions. -
Page 9: Personnel Selection And Qualifications
Safety 2.3. Personnel selection and qualifications Only responsible and authorised personnel of legal minimum age may work on the machine. Personnel who are being trained or orientated on the machine may only work on the machine under continuous supervision of an experienced person. -
Page 10: Maintenance, Service And Troubleshooting
Safety 2.6. Maintenance, Service and Troubleshooting Have special work performed only by technicians authorized for it. Perform adjustment, maintenance and service work according to instructions in the operating manual. Keep the specified intervals for service work. Inform operating personnel before beginning special and maintenance work. -
Page 11: Safety Instructions For Special Types Of Dangers
Safety 2.7. Safety instructions for special types of dangers 2.7.1. Electric power In case of problems with the electrical power supply, turn the machine off immediately. When changing fuses only use original fuses with specified amperage. Only electricians or trained personnel under the guidance and monitoring of an electrician perform work on electric equipment of the machine in accordance with electrical regulations. -
Page 12: Symbols On The Machine
Safety 2.8. Symbols on the machine The following symbols are located on the machine and warn of dangers coming from the machine: Symbol Meaning This symbol on both conveyor belts indicates the danger that hands or body parts can be pulled in and sheared off. This symbol on the control cabinet indicates dangerous electrical voltage. - Page 13 Safety Notes: Deslagging machine SBM-M 1000/1500 D2...
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Page 14: Product Description
Product description 3. Product description The SBM-M 1000/1500 D2 deslagging machine is described below. 3.1. Appropriate usage The deslagging machine SBM-M 1000/1500 D2 is exclusively for dry removal of slag residue deposits after flame cutting or autogenous cutting of steel and stainless steel sheets in compliance with the information contained in this operating manual. -
Page 15: Structure
Product description 3.2. Structure Abb. 1: Components of the machine, input side (front side closed) Control and display elements EMERGENCY STOP is used in emergency situations to immediately switch off the machine Upper door on the input side Lower door on the input side Conveyor belt for input of workpieces Adjustable machine feet Deslagging machine SBM-M 1000/1500 D2... - Page 16 Product description Abb. 2: Components of the machine SBM-M D2 1000 E/M, output side (back of) Conveyor belt for output of workpieces Lower door on the output side Upper door on the output side 10 The EMERGENCY STOP button is used to switch off the machine immediately in emergency situations 11 Main switch for turning on/off the mains supply for the entire machine...
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Page 17: Control Elements
Product description 3.3. Control elements Abb. 3: Control and display elements (front side SBM-M 1000/1500 D2) Screen (touchscreen monitor) The positioning button is used to set the material thickness and for positioning the machining units (depending on the setting of the gear switch) Feed speed controller for feed speed to set the speed of the conveyor belts Feed switch to switch the conveyor belts on/off... - Page 18 Product description NOTE Operating the hand wheels Possible damages Before turning the hand wheels, ensure that the gear selection lever is in the respective position. The hand wheels are inten ded only for emergency operation and for possible fine adjustment. Abb.
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Page 19: Function
Product description 3.4. Function There are two machining units in the deslagging machine each with two oppositely rotating power-pin belts to remove the slag. The machining units with power-pin belts are placed above and below. In this way the workpieces can be processed on both sides in one work step. -
Page 20: Technical Data
Product description 3.5. Technical data The following specifications apply to the deslagging machine SBM-M 1000 D2 and SBM-M 1500 D2. Dimensions and SBM-M 1000 D2 SBM-M 1500 D2 weight of the Length 2600 mm 3100 mm machine Width (incl. conveyor belt) - Page 21 Product description Environment SBM-M 1000 D2 SBM-M 1500 D2 Temperature range +10° to +40 °C +10° to +40 °C Humidity 5 – 95 % 5 – 95 % (not condensing) (not condensing) Noise pressure level Emission noise pressure level at...
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Page 22: Safety Equipment
Product description 3.6. Safety equipment The deslagging machine has the following safety equipment: »EMERGENCY STOP« buttons on the front and back of the (10) (17) machine for the immediate shutdown of the machine in case of emergency. The »EMERGENCY STOP« buttons must be disengaged again after an emergency stop. -
Page 23: Preparation For Use
Preparation for use 4. Preparation for use 4.1. Transporting the machine For transport of the machine by crane, there are two steel carriers fastened to the top of the machine with attachment points. To do this, it is necessary to unscrew the top cover , to screw in the two steel carriers and to (34) -
Page 24: Storing The Machine
Preparation for use 4.2. Storing the machine Pack the machine in plastic film for storage. Only store the machine in an indoor space with a dry environment. 4.3. Installation and assembly The machine must only be installed in an indoor space, which meets the following conditions: ... -
Page 25: Operation
Operation 5. Operation 5.1. Operation The central functions of the machine are controlled using control elements on the front of the grinding machine. The screen provides information (13) about the current settings and status of the machine. 5.2. Gear selector lever When selecting the individual gears, the display and display functions switch to the function pertaining to that gear level. -
Page 26: User Interface
Operation 5.3. User interface Central functions and machine information is called up, displayed and can be changed using the touch screen. The menus are selected by touching the fields on the surface of the touch screen. 5.4. Structure of the interface Abb. -
Page 27: Operation Using The Touch Screen
Contact data »Contact« User identification »Log in« Operating hours counter Settings (time, date, language and screen) References (only adjustable by LISSMAC Service) »Service« Display of error messages »Error messages« Total overview of the machine »Info« Deslagging machine SBM-M 1000/1500 D2... - Page 28 User level with the approved actions: User: Setting sheet thickness, Tool change, Wear position of machining units Only accessible by LISSMAC Service Status display in Info area (Pos. 1) Machine door not closed All machine doors are closed EMERGENCY STOP is activated General error / malfunction see »Error messages«...
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Page 29: Service Menu
Operation 5.6. Service menu Abb. 10: User screen start view Select setting in the main screen The operating hours overview is shown. Press the forwards button to move the menu onwards Deslagging machine SBM-M 1000/1500 D2... - Page 30 Operation Abb. 11: User screen settings Time setting Date setting Language setting Set the screen brightness Abb. 12: Compare axes and reference Only adjustable by LISSMAC Service personnel. Deslagging machine SBM-M 1000 /1500 D2...
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Page 31: Turning On The Machine
Operation 5.7. Turning on the machine Before turning on the machine, the following conditions must be checked: Acceptance of the workpieces at the output side of the machine is ensured. Contaminants (material residue) have been removed from the magnets. ... -
Page 32: Setting Sheet Thickness
Operation 5.8. Setting sheet thickness Before processing the workpieces, the sheet thickness of the workpieces must be measured and adjusted on the machine. The value for the sheet thickness is set with the upper unit. This means the upper feed rollers are moved with the upper units upward or downward. Abb. -
Page 33: Setting Feed
Operation 5.9. Setting feed Feed speed The slag removal result of the machining units depend among other things on the feed speed of the conveyor belts. The feed speed should be set lower when there is more slag to be removed. Abb. -
Page 34: Start And Stop The Slag Removal Function
Operation 5.10. Start and stop the slag removal function CAUTION Conveyor belt on the input side Cutting of fingers when putting on the workpiece Wear protective gloves. Do not reach into the input opening for workpieces. Lay workpieces on the front edge of the conveyor belt. CAUTION Flying sparks Eye injuries due to flying sparks... - Page 35 Operation Switch the machine on at the main switch (11). Measure the sheet thickness of the workpiece and set on the machine Push the on switch and place workpieces on the conveyor belt at the (18) input side ...
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Page 36: Change The Position Of The Machining Units
Operation 5.11. Change the position of the machining units Typically the lower machining unit position is set to 0 mm , the upper (31) machining unit is set to the material thickness. To optimise the slag (26) removal result for tenacious slag, the distance of the upper and lower machining units can be reduced relative to the position of the conveying belt or transport rollers. - Page 37 Operation Set the feed switch to 0. (16) Switch off the machine using the impact motor off switch (18) Adjustment machining unit, top Abb. 16: Setting of the upper machining unit Place the gear switch into position (25) (40) ...
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Page 38: Turning Off The Machine
Operation 5.12. Turning off the machine NOTE Remove all workpieces from the machine Damage to the machine or the workpiece All workpieces must be removed from the machine before it is switched off. Set the feed switch to 0. (16) ... -
Page 39: Maintenance And Cleaning
Maintenance and Cleaning 6. Maintenance and Cleaning 6.1. Change of the power-pin belts The upper and lower power-pin belts can be moved completely apart. This permits the lower and upper belt pairs to be rotated more easily or exchanged (tool change). 6.1.1. - Page 40 Maintenance and Cleaning WARNING Unintentional impact motor start during power-pin belt change. Severe injuries due to rotating power-pin belts! Ensure that the machine power supply is off at the main switch. Secure the machine against accidental starting. Only entrust the work to authorised personnel. ...
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Page 41: Cleaning
Maintenance and Cleaning 6.2. Cleaning The machine must be cleaned after every shift (at least once per day) and material residues removed. WARNING Accidental starting of the impact motors during cleaning Severe injuries due to rotating power-pin belts! Ensure that the machine power supply is off at the main switch. ... - Page 42 Maintenance and Cleaning Abb. 21: Cleaning of the magnets Cleaning the interior Remove safety cover of the magnets. and magnets Tip up the magnetic holder and secure it using the lever ,then remove (35) any slag material attached to the magnets. The magnetic sleeve (36) be pulled down and removed.
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Page 43: Optional Load Capacity Increase
Maintenance and Cleaning 6.3. Optional load capacity increase 6.3.1. Load capacity increase using supports To increase the load bearing capacity for workpieces, the conveyor belt is supported by beams. The supports can be flipped upwards on the front side. When the lower power-pin belts are changed, both supports must be moved upwards and hung into the holding fixture. -
Page 44: Replace Filter Pads
Maintenance and Cleaning 6.4. Replace filter pads NOTE Dirty filter pads Overheating and damage to the motors Replace filter pads once per week. Remove both covers of the filter pads on the control cabinet on the input side and the output side. ... -
Page 45: Service
Service 7. Service 7.1. Service intervals The following service work should be performed regularly in the specified intervals (8 h). The intervals are shortened corresponding to multiple-shift operation. Service work Interval Clean the interior space of the machine and the slag daily/once per shift / slag capture boxes Clean magnets... -
Page 46: Lubricate The Spindle Thread For Positioning The Machining Units
Service 7.4. Lubricate the spindle thread for positioning the machining units The lubrication points of the machine are centrally located at two locations. They are easily accessible via the doors on the back of the machine. WARNING Accidental starting of the impact motors during lubrication Severe injuries due to rotating power-pin belts! ... -
Page 47: Replacing The V-Belt On The Front Side Of The Unit
Service 7.5. Replacing the V-belt on the front side of the unit NOTE Always replace the V-belts in pairs. If V-belts are replaced individually, secure drive is no longer possible. Abb. 23: Front side v-belts Lightly loosen the fastening nuts of the tensioning plate. ... -
Page 48: Replacing The V-Belt On The Back Of The Unit
Service 7.6. Replacing the V-belt on the back of the unit NOTE Always replace the V-belts in pairs. If V-belts are replaced individually, secure drive is no longer possible. Abb. 24: Back of V-belt. Lightly loosen the fastening nuts of the tensioning plate. ... -
Page 49: Troubleshooting
Troubleshooting 8. Troubleshooting 8.1. Messages The various operating states of the machine are displayed by messages on the touch screen. Some messages inform about malfunctions on the machine. These are displayed as text displays in the »Error messages« menu. Error Description Cause Solution... - Page 50 Troubleshooting Sheet thickness Error Description Cause Solution Status Move from the end position 0201 Max. end position sheet End position of sheet thickness thickness reached Move from the end position 0202 Min. end position sheet End position of sheet thickness thickness reached ...
- Page 51 Troubleshooting LOWER D-unit Miscellaneous Error Description Cause Solution Status Move from the end position 1801 Max. end position D lower End position D reached Move from the end position 1802 Min. end position D lower End position D reached ...
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Page 52: Customer Service
LISSMAC Maschinenbau u. Diamantwerkzeuge GmbH Lanzstraße 4 D-88410 Bad Wurzach Telephone +49 (0) 7564 / 307- 0 Fax + 49 (0) 7564 / 307 - 500 E-mail: lissmac@lissmac.com Web: www.lissmac.com Deslagging machine SBM-M 1000 /1500 D2... -
Page 53: Taking Out Of Operation And Disposal
Taking out of operation and disposal 9. Taking out of operation and disposal If the machine should be dismantled after the end of its service life, it must be properly disassembled and the individual parts delivered to recycling and disposal. The following parts of the machine contain environmentally hazardous substances: ... -
Page 54: Warranty Conditions
Warranty conditions 10. Warranty conditions The warranty for this machine is 12 months. For the following listed wear parts the warranty only applies if the wear is not caused by operation. Feed and drive elements, such as toothed racks, gears, pinions, spindles, spindle nuts, spindle bearing, cables, chains, chain wheels, belts ... - Page 55 Warranty conditions Deslagging machine SBM-M 1000/1500 D2...