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Summary of Contents for Lissmac MAB 2001
- Page 1 OPERATING INSTRUCTIONS MASONRY WORK PLATFORM MAB 2001 MAB 2801 MAB 3001 LISSMAC Maschinenbau GmbH Lanzstrasse 4 D-88410 Bad Wurzach Telephone +49 (0) 7564 / 307 - 0 Telefax +49 (0) 7564 / 307 - 500 lissmac@lissmac.com www.lissmac.com 1/67...
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- Page 3 Imprint The operating instructions apply to: LISSMAC Masonry Work Platform MAB 2001 MAB 2801 MAB 3001 Corporate headquarters: LISSMAC Maschinenbau GmbH Lanzstraße 4 D - 88410 Bad Wurzach Phone: +49 (0) 7564 / 307 – 0 Fax: +49 (0) 7564 / 307 – 500 lissmac@lissmac.com...
- Page 4 BASIC SAFETY NOTES Warning notes and icons used in this manual SIGNAL WORD Type and source of hazard Consequences of non-compliance Actions to avert the danger. The signal word next to the danger symbol indicates the degree of danger. This signal word signifies an extremely dangerous situation.
- Page 5 The following warning and safety notes are used: Observing the operating instructions Disconnect from mains before performing maintenance work High-pressure cleaning forbidden Attachment point for crane transports Forklift transport High voltage hazard Electric shock hazard Fall hazard Suspended load hazard Crushing hazard Warning of a danger area 5/67...
- Page 6 OPERATING INSTRUCTIONS Preface These operating instructions are to make it easier to get to know the machine and to use its intended applications. The operating instructions contain important notes for safe, proper and economic operation of the machine. Their observation helps avoid danger, repair costs and downtimes and to increase the reliability and service life of the machine.
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Page 8: Table Of Contents
Features & Benefits ......................9 Table of Contents 1.1. Principle of Intended Use ....................10 1.2. Organisational Measures ....................12 1.3. Staff Selection and Qualification, General Obligations ........... 13 1.4. Safety Notes on Specific Operating Phases ..............13 1.5. Reference to Special Types of Danger ................15 1.6. -
Page 9: Table Of Contents Features & Benefits
FEATURES & BENEFITS With the LISSMAC masonry work platforms, pioneering standards are set in economic efficiency, cost savings and simple operation. The MAB supports the worker in ergonomics and work processes. It can be used very flexibly because of its short equipment times. -
Page 10: Principle Of Intended Use
(have them removed). Intended use The LISSMAC masonry work platform MAB is a mobile lifting work platform. It is intended solely for the raising and lowering of workers and building material during mason`s work by competent persons. Lifting serves to adjust the work height and is limited to the maximum carrying capacity indicated. - Page 11 Non-intended use Foreseeable misuse/non-intended use: Use as lift for access to higher floors Use as support of a building or any other construction Use as a lift for suspended loads Operation from outside the platform Placement of construction material on the lateral extensions ...
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Page 12: Organisational Measures
1.2. Organisational Measures The operating instructions must be available at the site of use of the masonry work platform at all times. In addition to the operating instructions observe and order observation of generally applicable and other binding rules on accident prevention and environmental protection. Such obligations may include the handling of hazardous substances or the provision/use of personal protection equipment or road-traffic rules. -
Page 13: Staff Selection And Qualification, General Obligations
The line protection switch must be designed for 3 x 16A against overcurrent. If the masonry work platform is used with a subframe, the operating instructions of the LISSMAC subframe must be observed. Only a LISSMAC subframe must be used. 1.4.2. Regular Operation... - Page 14 The admissible load for a lateral extension is 150 kg. It is used as a pure walking area and not intended for supporting loads. Increasing the range or the working height must not be achieved by additional scaffolding or ladders. The ladder must only be used at the masonry work platform with ladder guide and receptacle.
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Page 15: Reference To Special Types Of Danger
1.5. Reference to Special Types of Danger 1.5.1. Electrical Energy Only use original fuses with prescribed current strength. In case of interferences in the electrical power supply, switch off the masonry work platform at once. Only perform maintenance or repair work if the masonry work platform has been separated from the power. Capacitors may be live if defective. -
Page 16: Transport
1.6. Transport Transport is only permitted if the masonry work platform is lowered and all railing elements have been disassembled. When relocating the masonry work platform, a suspension of four with sufficient carrying capacity must be used. No persons or equipment must be present on the masonry work platform. Determine a qualified instructor for lifting. -
Page 17: Machine Description
MACHINE DESCRIPTION 2.1. Component Overview Pos. 1 Crane eyelets (attachment point) Pos. 2 Forklift receptacles Pos. 3 Socket of power connection (phase inverter plug) Pos. 4 Main switch Pos. 5 Foot switch with EMERGENCY OFF Pos. 6 Socket for the foot switch Pos. - Page 18 18/67...
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Page 19: Technical Data
2.4. Technical Data MAB 2001 MAB 2801 MAB 3001 Length 3.1 m 4.1 m Length with extensible walking bridges left/right Width 1.62 m Lifting height 0.49 – 1.99 m 0.57 – 3.00 m Lifting speed 1.5 m/min 1.8 m/min 2.1 m/min... -
Page 20: Sound Power Level
The values have been determined by the sound emission measurement. The inspection took place without load on the work area. The emission sound pressure was determined under consideration of the standard EN 280. 2.6. Load capacity of the Platform MAB 2001 MAB 2801 MAB 3001 Perm. overall load... -
Page 21: Commissioning
COMMISSIONING 3.1. Connections Power connection Reliable power source with the operating voltage indicated on the rating plate (400V or 230V) and the corresponding protection must be present. The motors are filled with hydraulic oil by the manufacturer. Operating hydraulic oil Only hydraulic oil approved by the manufacturer may be used. -
Page 22: Putting Down The Masonry Work Platform
3.3. Putting Down the Masonry Work Platform WARNING Toppling of the machine The platform may topple, sink or cant if set down carefully. The masonry working platform must be set down on a clean, horizontal and solid surface (minimum load carrying capacity 1000 kg/m²). CAUTION Personnel injury due to improper use It is possible the machine will fall over between the open intermediate spaces if the pull outs are not... -
Page 23: Setup Of The Masonry Work Platform
3.4. Setup of the Masonry Work Platform WARNING Supply cables and power connection Death or personnel injury may result from electrical shocks. Check the supply cable used for power connection for damage and place it so it is protected. Consider dangers from water and falling objects. -
Page 24: Installation Of Railings
3.5. Installation of Railings When transporting, all railing elements must be disassembled. The railing elements are plugged into the railing folders at the top of the frame. Overview of the railing elements: 24/67... -
Page 25: Installation Of Emergency Escape Ladder
3.6. Installation of emergency escape ladder The ladder is a means of emergency evacuation, not a standard point of access. During regular operation, the platform is to be lowered completely an accessed via the door from ground level. WARNING Fall hazard If the ladder guide rail is not secured correctly or the guide is structurally damaged, the operator may fall. -
Page 26: Transport
TRANSPORT 4.1. Transport on Truck CAUTION Unsafe transport Personnel injury or property damage may result. No persons or objects may be on the masonry working platform during transport! Transport the masonry working platform only completely lowered and with all railing elements ... -
Page 27: Movement With Construction Crane
4.3. Movement with Construction Crane WARNING Unsafe transport Personnel injury or property damage may result. No persons or objects may be on the masonry working platform during transport. Transport may only be done when the masonry working platform is lowered and all railing ... -
Page 28: Movement With The Wheel Set
4.4. Movement with the Wheel Set CAUTION Unsafe transport Personnel injury or property damage may result. No persons or objects may be on the masonry working platform during transport! Transport may only be done when the masonry working platform is lowered and all railing ... -
Page 29: Operation
OPERATION 5.1. Operation WARNING Leaving the masonry platform Danger of crushing between the lift scissors or falling may result. Getting onto or leaving the masonry working platform when in the raised condition may only be done using the emergency escape (ladder). Non-intended getting onto or leaving the raised masonry working platform is prohibited! The masonry working platform must only be used with the railings designed for it! ... -
Page 30: Switch Off
5.2. Switch Off The masonry work platform must be moved to the bottom position when switching off and must be secured against reactivation by unauthorised persons. The main switch can be secured with a padlock. Move the masonry work platform all the way down via the foot switch. ... -
Page 31: Disassembly
DISASSEMBLY CAUTION Unsafe transport Personnel injury or property damage may result. No persons or objects may be on the masonry working platform during transport! Transport may only be done when the masonry working platform is lowered and all railing ... -
Page 32: Servicing
SERVICING WARNING Maintenance and repair work Personnel injury or property damage may result. Maintenance and repair works must only be carried out by qualified personnel. Pull the power plug before any maintenance or repair work. The masonry working platform must be secured against activation by other people. ... -
Page 33: Maintenance Braces
7.2. Maintenance Braces WARNING Crushing hazard Severe to fatal crushing injuries when working under the platform in the area of the lifting scissors. Before entering the area under the platform, the maintenance supports must be set Always insert both supports and engage them securely in the end position. ... -
Page 34: Oil Level Inspection
7.3. Oil Level Inspection Move the masonry work platform all the way up via the foot switch. The oil level must be between min. and max. 7.4. Hydraulic Oil The hydraulic unit is filled with pure hydraulic oil that is bio-degradable. Only use one type of hydraulic oil and do not use any mixtures. -
Page 35: Recurring Inspections
Masonry work platforms are to be inspected by an expert (manufacturer, TÜV) at intervals of no more than one year after the first commissioning. The masonry work platform must be cleaned thoroughly before the inspection. General information Manufacturer LISSMAC Maschinenbau GmbH Lanzstraße 4 D-88410 Bad Wurzach Designation: Masonry work platform MAB Serial number: ................... -
Page 36: Maintenance Plan
7.7. Maintenance Plan This section is to serve as proof for already-performed maintenance and as a service manual. All maintenance and service work must be entered as proof. Machine/type: Serial number/year of build: Date Maintenance or service work performed Date/signature 36/67... -
Page 37: Troubleshooting
TROUBLESHOOTING WARNING Maintenance and repair work Personnel injury or property damage may result. Maintenance and repair works must only be carried out by qualified personnel. Pull the power plug before any maintenance or repair work. The masonry working platform must be secured against turning on by other people. ... -
Page 38: Accessories
ACCESSORIES 9.1. Subframes There is the possibility of increasing the working height of the masonry work platform by using a subframe. Only subframes of type UG 250 must be used. When using subframes, additionally observe the operating instructions of the respective subframe! 9.2. -
Page 39: Masonry Work Platforms, Double
MAB 3001 + MAB 3001 1,650 kg 6.00 m MAB 2801 + MAB 2801 1,950 kg 3.98 m MAB 2001 + MAB 2001 1,020 kg 3.98 m MAB 3001 + MAB 2801 1,950 kg 4.98 m MAB 3001 + MAB 2001 2,000 kg 4.98 m... - Page 40 Put the second masonry work platform on the first masonry work platform. Connect the masonry work platform with connection clamps. For the MAB 3001 with MAB 2801/2001, two connection clamps must be used at the side. MAB 2001 Connection clamp MAB 3001...
- Page 41 Install the lower ladder receptacle at the lower frame of the first platform (1). Attach and secure the ladder guide holder (3) and the ladder guide (2) at the top frame of the first masonry work platform. Insert and secure the ladder. ...
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Page 42: Decommissioning
DECOMMISSIONING Professional disposal of all parts of the masonry work platform, including the operating materials (e.g. hydraulics oil). All EU and national provisions must be observed. SPECIAL CONNECTION CONDITIONS Special connection conditions according to EN 61000-3-3 or IEC 61000-3-11 =0.15Ω =0.1Ω... -
Page 43: Warranty
WARRANTY The warranty for this machine is 12 months. For the wear parts listed below, warranty is only assumed if the wear is not for operational reasons. Wear parts are parts that are subject to operational wear at intended use of the machine. The wear time cannot be defined consistently;... - Page 44 LISSMAC Maschinenbau GmbH. Lanzstraße 4, D-88410 Bad Wurzach Description of the The LISSMAC masonry work platform MAB is a mobile lifting work platform. It is intended solely for machine: the raising and lowering of workers and building material on construction sites by competent persons.
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Page 46: Spare Parts
201580 WASHER FOR SCISSORS BOLT 621053 ROLLER 202753 BAR GALVANIZED 621051 BRACKET POLYAMIDE 201892 33-41 WHEEL SET MAB 2001/2801 820093 33-42 WHEEL SET MAB 3000 820094 RECEPTACLE 691072 SHAFTSCREW WITH NOTCH DIN 427 10 x 25 300267 SPRING LOCK GALVANIZED... - Page 47 FIG. 1 Spare parts Designation Specification recommendation Pos. LADDER LOCKING MECHANISM 680274 55-58 COMPLETE, UPPER 52-55 LADDER LOCKING MECHANISM 680276 COMPLETE, LOWER ALUMINUM LADDER 621115 LADDER RECEPTACLE 622972 FRAME, TOP 692521 692147 SPIRIT LEVEL 201215 IMPACT PROTECTION 621139 FOOT CONTROL PANEL 2 623232 FOOT CONTROL PANEL 3 623231...
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- Page 49 Spare parts FIG. 2 Part No. Designation Specification recommend Pos. ation E-Motor 1.1kW 230/400V 1038783 E-Motor 2.2kW 230/400V 1038786 4.1+4.2 403765 MAIN SWITCH 4.1+4.2 404512 MAIN SWITCH 400694 SOCKET ATTACHMENT EQUIPMENT 400693 CONNECTING DEVICES 403784 CLAMPING BOX 623272 CLAMPING BOX CLAMPING BOX 1038791 1014470...
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- Page 51 1038787 FAN BLADE MAG2001 1038788 FAN BLADE MAG2801/3001 1.3.2 1038789 FAN BLADE MAG2001 1038790 FAN BLADE MAG2801/3001 1038791 TERMINAL BOX MAB 2001 1038792 TERMINAL BOX MAB 2801/3001 1.5. 1038793 HP-TANK 8 L 1038794 FASTENING KIT TANK 1038795 FILLING CAP 1038796 2-WAY VALVE ASSY.
- Page 52 Bild 3/4/5 Part. No. Designation Pos. 201170 HP THREADED UNION 201173 HP THREADED UNION 201185 HP PIPE 201176 HP PIPE 201283 HP PIPE 201172 HP THREADED UNION-T 201172 HP THREADED UNION-T 201171 HP THREADED UNION-T 201175 HP ANGLE FITTING 201185 HP PIPE 403612 E-MAGNETIC COIL...
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Page 56: Hydraulic Diagram
HYDRAULIC DIAGRAM 56/67... - Page 57 57/67...
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Page 60: Circuit Diagram
CIRCUIT DIAGRAM 60/67... - Page 61 61/67...
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