Table of Contents
Troubleshooting
Related Manuals for Lissmac SBM-XS 300 G1E1
Summary of Contents for Lissmac SBM-XS 300 G1E1
- Page 1 METAL PROCESSING OPERATING MANUAL GRINDING MACHINE SBM-XS 300 G1E1 LISSMAC Maschinenbau GmbH Lanzstraße 4 D-88410 Bad Wurzach Telephone +49 (0) 7564 / 307- 0 Fax +49 (0) 7564 / 307 - 500 lissmac@lissmac.com www.lissmac.com...
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Page 3: Imprint
Imprint LISSMAC GERMANY LISSMAC USA LISSMAC CHINA Imprint Operating manual for SBM-XS 300 G1E1 LISSMAC Grinding machine Status: 08-2018 From serial number: SN018880 Translation of the original operating manual Manufacturer: LISSMAC Maschinenbau GmbH Lanzstraße 4 D-88410 Bad Wurzach Phone: +49 (0) 75 64 / 307 - 0... -
Page 4: Table Of Contents
Operation using function switches ............27 5.2.1 Selection switch ..............27 5.2.2 Feed speed and direction ............28 5.2.3 Set the material thickness ............29 SBM-XS 300 G1E1 Grinding machine... - Page 5 Troubleshooting ................... 46 Customer service .................. 47 Wear parts and consumables ..............48 Decommissioning and disposal ..............49 Warranty ....................50 FOREWORD INSTALLATION DECLARATION ............51 SBM-XS 300 G1E1 Grinding machine...
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Page 6: About This Manual
Additional documents Additional documentation of the respective manufacturers of individual components of the machine are available as supplements to this operating manual: Exhaust system documentation BALLUFF display documentation SBM-XS 300 G1E1 Grinding machine... -
Page 7: Presentation Of Warnings
Texts, which request action, are marked by a triangle (). The immediate effect of this action is Requests and results marked as result (). The positions of the figures are marked by numbers ( ) in parentheses. Position numbers SBM-XS 300 G1E1 Grinding machine... -
Page 8: Safety
Safety 2 Safety Safety instructions The SBM-XS 300 G1E1 grinding machine is constructed according to the state of the art and recognised technical safety rules. However, during its use, danger for persons and property damage can occur. The machine is to be used only for intended use in technically faultless condition and in observance of safety instructions. -
Page 9: Normal Operation
If safety equipment is dismantled during changeover, maintenance, service and repair, remount and check the safety equipment immediately after the work is completed. Dispose of operating and auxiliary materials and replacement parts safely and in accordance with country-specific regulations. SBM-XS 300 G1E1 Grinding machine... -
Page 10: Safety Instructions For Special Types Of Dangers
2.7.2 Dust The SBM-XS 300 G1E1 grinding machine may only be operated with a working dust extraction system compliant with country-specific regulations (e.g. EC Directive) and approved for steel dust. If carcinogenic substances are released during grinding (e.g. with stainless steel), the exhaust system must be operated with an absolute filter. -
Page 11: Symbols On The Machine
Read the operating manual and follow the information in the operating manual. Wear protective gloves when placing and removing workpieces. Wear safety glasses when working on the machine. Lubrication point Running direction Transport with crane possible. Transport with forklift possible. SBM-XS 300 G1E1 Grinding machine... - Page 12 Safety Notes: SBM-XS 300 G1E1 Grinding machine...
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Page 13: Product Description
Product description 3 Product description The SBM-XS 300 G1E1 grinding machine is described in the following. Appropriate usage The SBM-XS grinding machine 300 G1E1 is intended exclusively for deburring and edge rounding of punch, laser, and fine plasma cut workpieces. Steel workpieces with a material thickness of 1 to 15 mm can be processed. -
Page 14: Technical Data
24 V, 50 Hz Drive motor power consumption Feed Number of feed motors Drive power per feed motor 0,045 kW Feed motor voltage 24 V, 50 Hz Power consumption of feed motor 2,55 A Feed speed 0-2 m/min SBM-XS 300 G1E1 Grinding machine... - Page 15 Processable material thickness 1 – 15 mm Maximum processing width 300 mm Maximum workpiece weight 100 kg Double-sided processing: Minimum workpiece dimensions 25x25x1 mm Maximum workpiece dimensions 200x200x15 mm Single-sided processing: Maximum workpiece width 300 mm SBM-XS 300 G1E1 Grinding machine...
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Page 16: Type Plate
Product description Type plate Type plate Fig. 1: Name of machine Serial number of machine Connection values and weights The type plate is located on the back of the grinding machine. SBM-XS 300 G1E1 Grinding machine... -
Page 17: Set Up Of Grinding Machine
Product description Set up of grinding machine Machine components (front side SBM-XS 300 G1E1) Fig. 2: Control panel with selection switches Emergency stop switch Main switch Feeder Output by conveyor belt Parts slide Adjustable machine foot Dust bin Support for transport with forklift... - Page 18 Product description Machine components (back side SBM-XS 300 G1E1) Fig. 3: Rotation fixture Side machine door Control cabinet fan Dust extraction connection SBM-XS 300 G1E1 Grinding machine...
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Page 19: Function
The processing units can be positioned by setting the panel thickness. Each machining unit can positioning also be positioned individually for maintenance, adjustment, and optimisation of processing. Functional element SBM-XS 300 G1E1 Fig. 4: Corner rounding unit E1 top Upper G1 grinding unit... -
Page 20: Safety Equipment
Motor overload switch prevents overloading of the motors. A phase circuit breaker and display prevent connection of electricity with an incorrect phase sequence. Safety equipment of the grinding machine Fig. 5: Safety switch Emergency stop switch SBM-XS 300 G1E1 Grinding machine... -
Page 21: Preparation For Use
Feeder Fastening Parts slide Dust drawer Remove the feeder (1) from the grinding machine. Loosen fastening (2) and remove the parts slide (3). Remove the dust drawer (4) from the grinding machine. SBM-XS 300 G1E1 Grinding machine... -
Page 22: Transporting The Machine
Remove the crane lifting hook (1) from the grinding machine. After transport, remove the crane eyelets (1) and replace the covers (2). For transport by forklift, there are appropriate supports (3) built in under the grinding machine. Transport by forklift SBM-XS 300 G1E1 Grinding machine... -
Page 23: Storing The Machine
If the phase sequence is incorrect the LED "Incorrect phase sequence" lights up, and the machine cannot be turned on. Use a connection cable with phase inverter for easier power connection with the correct phase sequence. SBM-XS 300 G1E1 Grinding machine... -
Page 24: Connecting The Extractor System
Establish the electrical connection (control cable) between the grinding machine and the extractor system. On top of, or at the rear of the machine, there is an interface (pipe connection), which is connected to the extractor system. See the circuit diagram for the interface SBM-XS 300 G1E1 Grinding machine... -
Page 25: Installation Of The Grinding Mop Wheels (E-Unit)
Insert the grinding mop wheels onto the fixture shaft and be sure to check the running direction! Mount the clamping nut (4) and tighten (25 Nm). Fasten the tool cover (1) with the fastening screws (2 and 3). Set the E-unit (see Chapter 6.2.2). SBM-XS 300 G1E1 Grinding machine... -
Page 26: Operation
Display field material thickness The control elements shown here are used to control and operate the functions of this grinding machine. The display shown here shows the set material thickness. The functions are described below. SBM-XS 300 G1E1 Grinding machine... -
Page 27: Operation Using Function Switches
If a G-unit is switched off (not selected), then this G-unit must be moved approx. 3 mm away from the workpiece. The units selected with the selection switch are started using the ON/OFF switch of the machine. SBM-XS 300 G1E1 Grinding machine... -
Page 28: Feed Speed And Direction
Feed reverse (tentative position) Feed off (stopping position) Feed on in the running direction (stopping position) Select feed direction on the pre-selection switch (2). Set the feed speed on the rotation switch (1). SBM-XS 300 G1E1 Grinding machine... -
Page 29: Set The Material Thickness
Damage to the machine. Ensure that no workpieces are in the machine. The material thicknesses information is shown in the display (1). Use the joystick (2) to set the sheet thickness to the value measured. SBM-XS 300 G1E1 Grinding machine... -
Page 30: Starting The Machine
The material thicknesses of the workpiece is measured and set on the machine (see Chapter 5.2.3). Check that there are workpieces remaining in the machine. The units required for processing are properly set. SBM-XS 300 G1E1 Grinding machine... -
Page 31: Processing Material
Place the workpieces with the raw edge upwards on the conveyor belt. NOTE Dimensions of the workpieces for double-sided processing Damage to the machine, the workpiece The minimum dimensions of a workpiece are 25x25x1 mm. The maximum dimensions of a workpiece are 200x200x15 mm. SBM-XS 300 G1E1 Grinding machine... -
Page 32: Process Materials With Excess Length
Dimensions of the workpieces for single-sided processing Damage to the machine, the workpiece Workpieces from 1 to 15 mm material thickness can be processed and up to a maximum width of 290 mm, independently of the total length. SBM-XS 300 G1E1 Grinding machine... -
Page 33: Changing Abrasives
Insert a new grinding belt, check the running direction! Tension the grinding belt using the tensioning screws (1), (max. 2 Nm). Set the running of the grinding belt (1). The grinding belt must run centrally on the deflecting roller. SBM-XS 300 G1E1 Grinding machine... -
Page 34: Replacing E-Unit Grinding Mop Wheels
Insert new grinding mop sheels onto the fixture shaft, check the running direction during this! Mount the clamping nut (4) and tighten (25 Nm). Fasten the tool cover (1) with the fastening screws (2 and 3). Set the E-unit (see Chapter 6.2.2). SBM-XS 300 G1E1 Grinding machine... -
Page 35: Adjusting The Tool
Setting / adjusting the grinding belt is shown on the upper G-unit. Setting/adjusting the grinding belt in the lower G-unit is identical. Adjusting the G-unit tool Fig. 20: Gauge Hand wheel Clamping lever Grinding belt SBM-XS 300 G1E1 Grinding machine... -
Page 36: E-Units Above And Below (Grinding Mop Wheels)
Danger of accident due to blinding from adjusting the grinding mop wheels Severe injury from the laser Do not look into the laser. Only entrust the work to qualified and authorised personnel. Adjusting the E-unit tool Fig. 21: Grinding mop wheels Laser Inspection recess SBM-XS 300 G1E1 Grinding machine... - Page 37 Dust cap is mounted Flashing laser line --> Optimum setting Setting can be done by the positioning display (4). Setting the tool too high creates high wear and can remove the workpiece from the conveyor belt. SBM-XS 300 G1E1 Grinding machine...
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Page 38: Service/Repair
G-unit drive belt Fig. 23: Clamping screw Adjustment screw Drive belt Remove the side clamping screws (1). Tighten the drive belts (3) with the adjustment screw (2). Retighten the clamping screws (1) again. SBM-XS 300 G1E1 Grinding machine... -
Page 39: E-Unit Drive Belt
Loosen the locking nut of the adjustment screw (2). Tighten the drive belts (1) with the adjustment screw (2). Retighten the locking nut of the adjustment screw (2). Retighten the fastening screws (4x) on the motor interior side. SBM-XS 300 G1E1 Grinding machine... -
Page 40: Retighten The Drive Belts Of The Grinding Mop Wheels
Clamping screw (2) to hold from behind and solve. Readjust tension the drive belt (1) on the clamping screw (2) and tighten again. Mount cover of the drive belt and repeat on the other side of the e-unit. SBM-XS 300 G1E1 Grinding machine... -
Page 41: Lubrication Points
Lubricate the lubrication nipple funnel below the belt with grease gun. Lubrication point of the rotary drive bottom Lubricate the lubrication nipple funnel below the belt with grease gun. Lubricate the lubrication points according to the service schedule. SBM-XS 300 G1E1 Grinding machine... -
Page 42: Cleaning
Danger of becoming ill from grinding dust during cleaning Inhaling grinding dust can lead to serious health risks. Wear a respiratory mask during cleaning. Grinding dust and material residue must be disposed of in accordance with applicable country-specific law. SBM-XS 300 G1E1 Grinding machine... - Page 43 Vacuum out grinding dust and material residue with an explosion protected industrial vacuum. Interior Remove and empty catch boxes (1) for grinding dust and material residue. Close door again. SBM-XS 300 G1E1 Grinding machine...
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Page 44: Service
Lubricate the lubrication point on the rotary drive top every 250 hrs. Lubricate the lubrication point on the rotary drive every 250 hrs. Tensioning and lubricating the chains every 1500 hrs. Maintenance material Consumables Designation Grease Multi-purpose grease (NLGI class EP 2) SBM-XS 300 G1E1 Grinding machine... -
Page 45: Tightening Torque For Standard Metric Thread
μtot = 0.12. Maximum tightening torque Maximum Ma in Nm Hexagon head screws / hexagon ISO 898/1 strength classes socket head screws / hex nuts 10.9 12.9 1040 SBM-XS 300 G1E1 Grinding machine... -
Page 46: Troubleshooting
Feed speed controller set to 0 Increase feed speed Feed switch set to 0 Turn feed switch to the right Laser not functioning Laser dirty Clean laser Protective cap on the laser Remove the protective cap SBM-XS 300 G1E1 Grinding machine... -
Page 47: Customer Service
If malfunctions occur which cannot be remedied by the customer themselves, contact the following customer service address: LISSMAC Maschinenbau GmbH Lanzstraße 4 D-88410 Bad Wurzach Phone: +49 (0) 7564 / 307 - 0 Fax: + 49 (0) 7564 / 307 - 500 E-mail: lissmac@lissmac.com Web: www.lissmac.com SBM-XS 300 G1E1 Grinding machine... -
Page 48: Wear Parts And Consumables
Service 9 Wear parts and consumables Order number Wear and replacement parts SBM-XS 300 G1E1 Grinding mop (6 pcs.) 1011506 K 80 Grinding mop 1003056 K 120 Grinding mop 1014759 SIC 180 Grinding mop Grinding belt 1000x70mm (1 piece) 1013959... -
Page 49: Decommissioning And Disposal
Disconnect the machine from the power supply. Disassemble the machine into individual parts and dispose of parts which contain environmentally hazardous substances according to the applicable national regulations. Recycle the other machine parts according to their materials. SBM-XS 300 G1E1 Grinding machine... -
Page 50: Warranty
The wear time is not uniformly specified, it differs according to intensity of use. Wear parts must be serviced, adjusted, and replaced as needed corresponding to the specific device's operating manual provided by the manufacturer. Wear caused by operation does not qualify for warranty claims. SBM-XS 300 G1E1 Grinding machine... -
Page 51: Foreword Installation Declaration
FOREWORD INSTALLATION DECLARATION WARNING! Carcinogenic substances which can cause damage to health may be released during grinding. It must be ensured that in case of failure or a reduction in the power of the extractor system, further work with the grinding machine is not possible. Operation without the extractor system is not use according to the intended purpose. - Page 52 The technical documentation is archived by LISSMAC Maschinenbau GmbH, Lanzstraße 4, D-88410 Bad Wurzach. The LISSMAC SBM-XS series grinding machine is used to round the edges of stamped, laser and fine Description plasma-cut workpieces and may only be operated in combination with an extractor which is approved of the machine: according to the relevant EC Directive.