Table of Contents
Troubleshooting
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Summary of Contents for Lissmac SBM-XS 300 G1E1 ALU MIX
- Page 1 METAL PROCESSING OPERATING MANUAL GRINDING MACHINE SBM-XS 300 G1E1 ALU MIX LISSMAC Maschinenbau GmbH Lanzstrasse 4 D-88410 Bad Wurzach Telephone +49 (0) 7564 / 307- 0 Fax +49 (0) 7564 / 307 - 500 lissmac@lissmac.com www.lissmac.com...
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Page 3: Imprint
About this manual LISSMAC GERMANY LISSMAC USA LISSMAC CHINA Imprint Operating manual for LISSMAC Grinding machine SBM-XS 300 G1E1 ALU MIX Status: 05-2017 From serial number: SN002809 Translation of the original operating manual Manufacturer: LISSMAC Maschinenbau GmbH Lanzstraße 4 D-88410 Bad Wurzach... -
Page 4: Table Of Contents
5.2.1 Selection switch ..............28 5.2.2 Feed speed and direction ........... 29 5.2.3 Set the material thickness ........... 30 5.2.4 Starting the machine ............31 Grinding machine SBM-XS 300 G1E1 ALU MIX... - Page 5 Tightening torque for standard metric thread ........47 Troubleshooting ................48 Customer service ................49 Wear parts and consumables .............. 50 Decommissioning and disposal ............51 Warranty ....................52 Grinding machine SBM-XS 300 G1E1 ALU MIX...
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Page 6: About This Manual
Additional documents Additional documentation of the respective manufacturers of individual components of the machine are available as supplements to this operating manual: Exhaust system documentation BALLUFF display documentation Grinding machine SBM-XS 300 G1E1 ALU MIX... -
Page 7: Presentation Of Warnings
Texts, which request action, are marked by a triangle (). The immediate effect results of this action is marked as result (). Position numbers The positions of the figures are marked by numbers ( ) in parentheses. Grinding machine SBM-XS 300 G1E1 ALU MIX... -
Page 8: Safety
Safety 2 Safety Safety instructions The SBM-XS 300 G1E1 ALU MIX grinding machine is constructed according to the state of the art and recognised technical safety rules. However, during its use, danger for persons and property damage can occur. The machine is to be used only for intended use in technically faultless condition and in observance of safety instructions. -
Page 9: Personnel Selection And Qualifications
At least once per shift (display indication) check the machine for externally recognisable damage and deficiencies. Report any changes occurring (including operating behaviour) to the responsible department or person. If necessary, immediately stop the machine and secure it. Grinding machine SBM-XS 300 G1E1 ALU MIX... -
Page 10: Maintenance, Service And Troubleshooting
If safety equipment is dismantled during changeover, maintenance, service and repair, remount and check the safety equipment immediately after the work is completed. Dispose of operating and auxiliary materials and replacement parts safely and in accordance with country-specific regulations. Grinding machine SBM-XS 300 G1E1 ALU MIX... -
Page 11: Safety Instructions For Special Types Of Dangers
2.7.2 Dust The SBM-XS 300 G1E1 ALU MIX grinding machine may only be operated with a working dust extraction system compliant with country-specific regulations (e.g. EC Directive) and approved for steel dust. -
Page 12: Explosion Hazard
Only if the dust load in the air is below 30g/m , can the interior of the machine and the suction pipes be considered a zone not threatened by explosion. Grinding machine SBM-XS 300 G1E1 ALU MIX... -
Page 13: Symbols On The Machine
Read the operating manual and follow the information in the operating manual. Wear protective gloves when placing and removing workpieces. Wear safety glasses when working on the machine. Lubrication point Running direction Transport with crane possible. Transport with forklift possible. Grinding machine SBM-XS 300 G1E1 ALU MIX... - Page 14 Safety Notes: Grinding machine SBM-XS 300 G1E1 ALU MIX...
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Page 15: Product Description
Product description 3 Product description The SBM-XS 300 G1E1 ALU MIX grinding machine is described in the following. Appropriate usage The SBM-XS grinding machine 300 G1E1 ALU MIX is intended exclusively for deburring and edge rounding of punch, laser, and fine plasma cut workpieces. -
Page 16: Technical Data
Drive motor power consumption Feed Number of feed motors Drive power per feed motor 0,045 kW Feed motor voltage 24 V, 50 Hz Power consumption of feed motor 2,55 A Feed speed 0-2 m/min Grinding machine SBM-XS 300 G1E1 ALU MIX... - Page 17 1 – 15 mm Maximum processing width 300 mm Maximum workpiece weight 100 kg Double-sided processing: Minimum workpiece dimensions 45x45x1 mm Maximum workpiece dimensions 200x200x15 mm Single-sided processing: Maximum workpiece width 300 mm Grinding machine SBM-XS 300 G1E1 ALU MIX...
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Page 18: Type Plate
Product description Type plate Fig. 1: Type plate Name of machine Serial number of machine Connection values and weights The type plate is located on the back of the grinding machine. Grinding machine SBM-XS 300 G1E1 ALU MIX... -
Page 19: Set Up Of Grinding Machine
Product description Set up of grinding machine Fig. 2: Machine components (front side SBM-XS 300 G1E1 ALU MIX) Control panel with selection switches Emergency stop switch Main switch Feeder Output by conveyor belt Parts slide Adjustable machine foot Dust bin... - Page 20 Product description Fig. 3: Machine components (back side SBM-XS 300 G1E1 ALU MIX) Rotation fixture Side machine door Control cabinet fan Dust extraction connection Grinding machine SBM-XS 300 G1E1 ALU MIX...
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Page 21: Function
Fig. 4: Functional element SBM-XS 300 G1E1 ALU MIX Corner rounding unit E1 top Upper G1 grinding unit Corner rounding unit E1 bottom Grinding unit G1 below... -
Page 22: Safety Equipment
Motor overload switch prevents overloading of the motors. A phase circuit breaker and display prevent connection of electricity with an incorrect phase sequence. Fig. 5: Safety equipment of the grinding machine Safety switch Emergency stop switch Grinding machine SBM-XS 300 G1E1 ALU MIX... -
Page 23: Preparation For Use
Parts slide Dust drawer Remove the feeder (1) from the grinding machine. Loosen fastening (2) and remove the parts slide (3). Remove the dust drawer (4) from the grinding machine. Grinding machine SBM-XS 300 G1E1 ALU MIX... -
Page 24: Transporting The Machine
Remove the crane lifting hook (1) from the grinding machine. After transport, remove the crane eyelets (1) and replace the covers (2). Transport by For transport by forklift, there are appropriate supports (3) built in under the forklift grinding machine. Grinding machine SBM-XS 300 G1E1 ALU MIX... -
Page 25: Storing The Machine
LED "Incorrect phase sequence" lights up, and the machine cannot be turned on. Use a connection cable with phase inverter for easier power connection with the correct phase sequence. Grinding machine SBM-XS 300 G1E1 ALU MIX... -
Page 26: Installation Of The Grinding Mop Wheels (E-Unit)
Mount the clamping nut (4) and tighten (25 Nm). Fasten the tool cover (1) with the fastening screws (2 and 3). Set the E-unit (see Chapter 6.2.2). Grinding machine SBM-XS 300 G1E1 ALU MIX... -
Page 27: Operation
Display field material thickness The control elements shown here are used to control and operate the functions of this grinding machine. The display shown here shows the set material thickness. The functions are described below. Grinding machine SBM-XS 300 G1E1 ALU MIX... -
Page 28: Operation Using Function Switches
If a G-unit is switched off (not selected), then this G-unit must be moved approx. 3 mm away from the workpiece. The units selected with the selection switch are started using the ON/OFF switch of the machine. Grinding machine SBM-XS 300 G1E1 ALU MIX... -
Page 29: Feed Speed And Direction
(tentative position) Feed off (stopping position) Feed on in the running (stopping position) direction Select feed direction on the pre-selection switch (2). Set the feed speed on the rotation switch (1). Grinding machine SBM-XS 300 G1E1 ALU MIX... -
Page 30: Set The Material Thickness
Ensure that no workpieces are in the machine. The material thicknesses information is shown in the display (1). Use the joystick (2) to set the sheet thickness to the value measured. Grinding machine SBM-XS 300 G1E1 ALU MIX... -
Page 31: Starting The Machine
The material thicknesses of the workpiece is measured and set on the machine (see Chapter 5.2.3). Check that there are workpieces remaining in the machine. The units required for processing are properly set. Grinding machine SBM-XS 300 G1E1 ALU MIX... -
Page 32: Processing Material
Danger of explosion / fire! In a mixture of aluminium and steel dust, explosive gas can be produced from corrosion, so this cleaning is of utmost importance. Turn the main switch back on. Grinding machine SBM-XS 300 G1E1 ALU MIX... -
Page 33: Process Materials With Excess Length
Dimensions of the workpieces for single-sided processing Damage to the machine, the workpiece Workpieces from 1 to 15 mm material thickness can be processed and up to a maximum width of 290 mm, independently of the total length. Grinding machine SBM-XS 300 G1E1 ALU MIX... -
Page 34: Changing Abrasives
Tension the grinding belt using the tensioning screws (1), (max. 2 Nm). Set the running of the grinding belt (1). The grinding belt must run centrally on the deflecting roller. Grinding machine SBM-XS 300 G1E1 ALU MIX... -
Page 35: Replacing E-Unit Grinding Mop Wheels
Mount the clamping nut (4) and tighten (25 Nm). Fasten the tool cover (1) with the fastening screws (2 and 3). Set the E-unit (see Chapter 6.2.2). Grinding machine SBM-XS 300 G1E1 ALU MIX... -
Page 36: Adjusting The Tool
Setting / adjusting the grinding belt is shown on the upper G-unit. Setting/adjusting the grinding belt in the lower G-unit is identical. Fig. 20: Adjusting the G-unit tool Gauge Hand wheel Clamping lever Grinding belt Grinding machine SBM-XS 300 G1E1 ALU MIX... - Page 37 (3) scratches the surface of the workpiece. Tighten clamping lever (3). Remove the workpiece from the machine. Do a test process and make fine adjustments if required using the gauge (1). Grinding machine SBM-XS 300 G1E1 ALU MIX...
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Page 38: E-Units Above And Below (Grinding Mop Wheels)
By pushing the button (6), the laser (2) projects a laser line (7) which exits on the opposite side of the machine to the inspection recess (3). The tool is set via the manual crank (5) on a running machine and measured with the laser beam. Grinding machine SBM-XS 300 G1E1 ALU MIX... - Page 39 Flashing laser line --> Optimum setting Setting can be done by the positioning display (4). Setting the tool too high creates high wear and can remove the workpiece from the conveyor belt. Grinding machine SBM-XS 300 G1E1 ALU MIX...
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Page 40: Service/Repair
G-unit drive belt Clamping screw Adjustment screw Drive belt Remove the side clamping screws (1). Tighten the drive belts (3) with the adjustment screw (2). Retighten the clamping screws (1) again. Grinding machine SBM-XS 300 G1E1 ALU MIX... -
Page 41: E-Unit Drive Belt
Loosen the locking nut of the adjustment screw (2). Tighten the drive belts (1) with the adjustment screw (2). Retighten the locking nut of the adjustment screw (2). Retighten the fastening screws (4x) on the motor interior side. Grinding machine SBM-XS 300 G1E1 ALU MIX... -
Page 42: Retighten The Drive Belts Of The Grinding Mop Wheels
Clamping screw (2) to hold from behind and solve. Readjust tension the drive belt (1) on the clamping screw (2) and tighten again. Mount cover of the drive belt and repeat on the other side of the e-unit. Grinding machine SBM-XS 300 G1E1 ALU MIX... -
Page 43: Lubrication Points
Lubricate the lubrication nipple funnel below the belt with grease gun. Lubrication point of the rotary drive bottom Lubricate the lubrication nipple funnel below the belt with grease gun. Lubricate the lubrication points according to the service schedule. Grinding machine SBM-XS 300 G1E1 ALU MIX... -
Page 44: Cleaning
Interior Vacuum out grinding dust and material residue with an explosion protected industrial vacuum. Remove and empty catch boxes (1) for grinding dust and material residue. Close door again. Grinding machine SBM-XS 300 G1E1 ALU MIX... -
Page 45: Cleaning Interval
The machine must be cleaned Machining of steel completely every eight hours (see 7.4) Material switch from steel The machine and the suction pipes (stainless steel) to must be cleaned completely (see 7.4) aluminium or vice versa Grinding machine SBM-XS 300 G1E1 ALU MIX... -
Page 46: Service
250 hrs. Lubricate the lubrication point on the rotary drive every 250 hrs. Tensioning and lubricating the chains every 1500 hrs. Maintenance material Consumables Designation Grease Multi-purpose grease (NLGI class EP 2) Grinding machine SBM-XS 300 G1E1 ALU MIX... -
Page 47: Tightening Torque For Standard Metric Thread
µtot = 0.12. Maximum tightening torque Maximum Ma in Nm Hexagon head screws / ISO 898/1 strength classes hexagon socket head screws / 10.9 12.9 hex nuts 1040 Grinding machine SBM-XS 300 G1E1 ALU MIX... -
Page 48: Troubleshooting
Feed speed controller set to 0 Increase feed speed Feed switch set to 0 Turn feed switch to the right Laser not functioning Laser dirty Clean laser Protective cap on the laser Remove the protective cap Grinding machine SBM-XS 300 G1E1 ALU MIX... -
Page 49: Customer Service
LISSMAC Maschinenbau GmbH Lanzstraße 4 D-88410 Bad Wurzach Phone: +49 (0) 7564 / 307 - 0 Fax: + 49 (0) 7564 / 307 - 500 E-mail: lissmac@lissmac.com Web: www.lissmac.com Grinding machine SBM-XS 300 G1E1 ALU MIX... -
Page 50: Wear Parts And Consumables
Service 9 Wear parts and consumables Order number Wear and replacement parts SBM-XS 300 G1E1 ALU MIX Grinding mop (6 pcs.) 1011506 K 80 Grinding mop 1003056 K 120 Grinding mop 1014759 SIC 180 Grinding mop Grinding belt 1000x70mm (1 piece) -
Page 51: Decommissioning And Disposal
Disconnect the machine from the power supply. Disassemble the machine into individual parts and dispose of parts which contain environmentally hazardous substances according to the applicable national regulations. Recycle the other machine parts according to their materials. Grinding machine SBM-XS 300 G1E1 ALU MIX... -
Page 52: Warranty
Wear parts must be serviced, adjusted, and replaced as needed corresponding to the specific device's operating manual provided by the manufacturer. Wear caused by operation does not qualify for warranty claims. Grinding machine SBM-XS 300 G1E1 ALU MIX...