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Imprint The operating manual is valid for: LISSMAC Joint Chamfering Machine FAM 300 P FAM 300 D Company headquarters: LISSMAC Maschinenbau GmbH Lanzstraße 4 D - 88410 Bad Wurzach Phone: +49 (0) 7564 / 307 – 0 Fax: +49 (0) 7564 / 307 – 500 lissmac@lissmac.com...
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BASIC SAFETY INSTRUCTIONS Warning notices and symbols in this operating manual SIGNAL WORD Type and source of danger Consequences of non-compliance Actions to avert the danger. The signal word under the danger symbol indicates the degree of danger: DANGER This signal word signifies an extremely dangerous situation.
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Warning and safety instructions on the machine The following warning and safety symbols were attached on the machine: Observe operating manual! Wear hearing protection and safety glasses Wear face protection This symbol warns of a rotating tool This symbol warns of residual risk when handling the machine This symbol indicates the attachment point for crane transport This symbol indicates the noise power level of the machine This symbol indicates:...
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Additional documentation of the respective manufacturers of individual components of the machine are available as supplements to this operating manual: Operating manual petrol motor LISSMAC assumes no responsibility or liability for the completeness of any additional documents. Changes and reservations We attempt for this operating manual to be correct and up-to-date.
1. DESCRIPTION OF PERFORMANCE The FAM 300 is universally used as a joint chamfer cutting machine and for crack bevelling. The tool rotation direction is the same as the direction of movement so the tool almost pulls itself along the joint. When using chamfer cutters the joints can be chamfered, to prevent a breakout of the joint edge.
The LISSMAC joint cutting machine belongs to the group of floor grinders and is used exclusively for bevelling cracks of previously cut joints. When using chamfer cutters the joints can be chamfered, to prevent a breakout of the joint edge.
Use personal protection equipment if necessary or required by regulations! Observe all safety instructions and danger warnings of the machine and keep them in legible condition! Replace safety and danger instructions that are damaged or non-readable any more. For safety-related changes to the machine or its running behaviour, stop the machine immediately and mark it accordingly.
1.4. Safety instructions for operation phases 1.4.1. Transport, assembly and installation Transport, assembly and installation on/with the machine may only be carried out in transport position. Secure the machine against rolling away. Transport, assembly and installation on/with the machine may only be carried out with removed tool and when the petrol motor is turned off.
1.4.3. Operation Refrain from working in any manner that is questionable in regard to safety! Take measures to ensure that the machine is operated only in a safe, functional condition! At least once per shift check the machine for externally recognisable damage and deficiencies! Any changes which occur (including operating behaviour) must be reported immediately to the responsible post/person! If necessary, immediately stop the machine and secure it against restart! Immediately stop and secure the machine in case of malfunctions! Immediately correct malfunctions! Electrical...
1.4.6. Special work while using the machine Follow all setup, maintenance, and inspection activities and schedules prescribed by the operating manual, including all information about the replacement of parts / assemblies! These activities may only be carried out by technical personnel. Inform operating personnel before beginning special and maintenance work! Name a supervisor! If the machine is turned off during maintenance and repair work, it must be secured against unexpected application of power.
1.5.3. Dust When working in close quarters, follow any applicable national guidelines! 1.5.4. Noise See 2.4 Noise power level of the machine 1.6. Transport To implement using a crane, slinging equipment with sufficient load carrying capacity must be used. Slinging equipment must be checked for damage before use.
1.7. Packaging and Storage To ensure sufficient protection during shipping and transport, the machine and its components are carefully packaged. When receiving the machine, the machine should be checked for damage. The packaging of the device consists of materials which can be recycled. Put these by type into the relevant recycling containers, so that they can be recycled properly.
2.3. Technical data FAM 300 P FAM 300 D Tool width 8-18 mm Cut depth, max. 60 mm Tool-Ø max. 300 mm Tool holder 20.0 mm (25.4 mm) Drive motor 1-cylinder Honda 1-cylinder Hatz Fuel Petrol Diesel Output power max.
The given value was determined with a maximum tool diameter of 300 mm. The impact can be reversely proportional to the weight of the operator. Total vibration value: FAM 300 P a 8.99 m/s FAM 300 D a 13.26 m/s The following standards were complied with during measurement: EN ISO 5349, VD 2057 Sheet 2, Directive 2002/42/EC.
3. COMMISSIONING 3.1. Connections and operating materials Operating motor oil The motors are filled with motor oil by the manufacturer. Only motor oil approved by the manufacturer may be used. The details and the quality requirements are contained in the operating manual of the fuel motor Fuel The machine must be selectively filled with petrol or diesel depending on the design.
3.3. Filling the fuel tank WARNING Risk of fire due to ignition sources When filling, the combustion motor consists of highly flammable fuel fumes. Keep away all sources of ignition Smoking absolutely prohibited during this process CAUTION Risk of burning on hot motor parts Avoid bodily contact when filling the machine.
3.4. Parking brake CAUTION Risk of injury due to accidental rolling away Accidental rolling away can injure persons and damage the machine and other objects. Use the parking brake of the machine every time it is turned off or work is interrupted ...
3.5. Tool change WARNING Risk of injury on the rotating tool Heavy abrasion due to contact with the tool can result. Do not open or remove the tool safety guard during operation Do not reach into the rotating tool ...
3.6. Drive belt WARNING Risk of injury on the rotating tool Heavy abrasion due to contact with the tool. Do not open or remove the tool safety guard during operation Do not reach into the rotating tool These works may only be carried out with the tool at a standstill and the petrol motor turned off.
3.7. Generator kit (optional) WARNING Risk of injury on the rotating tool Heavy abrasion due to contact with the tool can result. Do not open or remove the tool safety guard during operation Do not reach into the rotating tool ...
4. TRANSPORT 4.1. Transport position CAUTION Hazards from the machine rolling away Accidental rolling away can injure persons and damage the machine and other objects. The parking brake of the machine must be used When transporting the machine, unintentional position changes must be prevented. Motor oil can leak into the combustion area and damage the petrol motor.
4.2. Transport by crane WARNING Heavy loads Injury due to falling parts or the machine. Do not stop under the lifted machine Only use undamaged lifting gear and loading equipment with sufficient lifting capacity and length The machine may only be transported or moved in transport position. ...
5. OPERATION 5.1. Safety WARNING Risk of injury from the rotating tool Heavy abrasion due to contact with the tool. Do not open or remove the tool safety guard during operation Do not reach into the rotating tool These works may only be carried out with the tool at a standstill and the petrol motor turned off.
5.3. Working with the machine WARNING Risk of injury from the rotating tool Heavy abrasion due to contact with the tool. Do not open or remove the tool safety guard during operation Do not reach into the rotating tool ...
6. MAINTENANCE 6.1. Service WARNING Hazard from unqualified personnel Performing service, repair and maintenance work by unqualified and unauthorised personnel can lead to serious or fatal injury The machine must be secured against restarting by other people. Cleaning To protect painted surfaces no aggressive cleaning agents may be used. Motor oil Locate a suitable collection container with a funnel below the oil discharge screw.
6.2. Troubleshooting table WARNING Hazard from unqualified personnel Performing service, repair and maintenance work by unqualified and unauthorised personnel can lead to serious or fatal injury The machine must be secured against restarting by other people. Error Cause Remedy Low power V-belt slips Retighten drive belts...
6.4. Maintenance plan NOTICE This section should be used as a proof of already performed maintenance and as a service book. All warranty and service work must be entered as proof. Machine/type: Serial number/year of manufacture: Date Performed maintenance or service works Date/signature 33/40...
7. WARRANTY The warranty for this machine is 12 months. For the following listed wear parts the warranty only applies if the wear is not caused by operation. Wear parts are parts that with intended use of the machine have limited operational wear. The wear time is not uniformly specified, it differs according to intensity of use.
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EC Declaration of Conformity This EC Declaration of Conformity is valid for the following machine: LISSMAC Joint Chamfering Machine FAM 300 P and FAM 300 D. This declaration relates exclusively to the machine in the state in which it was placed on the market, and excludes components which are added and/or operations carried out subsequently by the final user.